News & Updates
In this article, we’ll discuss the key design features to implement, and steps to take prior to fabrication that will help prevent some common DFM problems. I’ll also provide examples of where I commonly see these PCB DFM problems in signal integrity circuits.
If you’re working with a high-speed digital component, there are some simple power integrity rules that should be followed. However, there is one quantity that is sometimes ignored when building a PDN impedance simulation: the spreading inductance of your plane pair. Here are some points designers should know about the spreading inductance of a plane pair.
In this article, I’ll present some design basics that every new designer should follow to help ensure their design process is successful. Some of these points may challenge the conventional view of how circuit boards are constructed, but they are intended to help balance low noise signaling, manufacturability, and ease of solving a layout.
The primary goal of your traces is to carry signals throughout your board without losses. To do this properly, you must familiarize yourself with the requirements for signals on the printed circuit board and how to optimize the topology of the board in terms of signal integrity. We will analyze the most popular routing cases applicable for using the Gloss and Retrace tools in Altium Designer to optimize your signal integrity.
High voltage PCBs are subject to certain safety and reliability concerns that you won’t find in most other boards. If your fabrication house specializes in high voltage PCBs and keeps materials in stock, they can likely recommend a material set, as well as a standard stackup you might use for certain voltage ranges and frequencies. If you need to choose your own materials, follow the tips below to help you narrow down to the right material set.
There are some guidelines I see many designers implement as a standard practice, often without thinking about it. Some of these practices are misunderstood or implemented without best practices. Others are implemented without thinking about the potential problems. One of these is the use of tented vias, which is sometimes implemented in a PCB layout by default. Is this always the right practice?
The idea of a purely capacitive load is something of a fallacy. Yes, capacitors exist, but all capacitors are non-ideal, and it is this deviation from a theoretical capacitance that determines how to impedance match a load that exhibits capacitive behavior. Let’s take a look at this important aspect of interconnect design and see what it really means to terminate a capacitive load.
There are all sorts of version control systems out there that people have been using with their PCB design software. As discussed in Why Use a Version Control System, we looked at different options ranging for local hard drive storage to sophisticated online revisioning systems. In this article we will be reviewing the differences between a standard VCS and Altium 365.
Version Control Systems (VCS) have been around for many decades within the software world but can be surprisingly new to some folks in the electronics design industry. This article will cover what a VCS is, what it does, and why you should be using one for your PCB design projects.
Designers often conflate leftover annular ring and pad sizes - they need to place a sufficiently large pad size on the surface layer to ensure that the annular ring that is leftover during fabrication will be large enough. As long as the annular ring is sufficiently large, the drill hit will not be considered defective and the board will have passed inspection. In this article, I'll discuss the limits on IPC-6012 Class 3 annular rings as these are a standard fabrication requirement for high-reliability rigid PCBs.
Sending a board out for fabrication is an exciting and nerve-wracking moment. Why not just give your fabricator your design files and let them figure it out? There are a few reasons for this, but it means the responsibility comes back to you as the designer to produce manufacturing files and documentation for your PCB. It’s actually quite simple if you have the right design tools. We’ll look at how you can do this inside your PCB layout and how this will help you quickly generate data for your manufacturer.
The next stage in the evolution of mobile telephony is here with the roll-out of 5G. The designer looking to incorporate functionality to handle 5G signals into their circuits will face some challenging issues. So, what’s so special about 5G?
The maximum PCB trace length you can place between two components depends on multiple factors, such as signaling protocol, component specification, losses in PCB laminate, and skew. With all this in mind, let’s look at where losses accumulate along the channel.
For low power devices, we generally see two types of power regulators: a low dropout regulator (LDO) or a switching regulator. You can mix and match these at different points along your power bus, but there’s still the matter of choosing whether to use an LDO vs. a switching regulator in your designs. If you’ve ever wondered how these decisions are made and when to use each type of regulator, just know that there is more to this decision than simply looking at the input/output voltage/current.
PCB fabrication is an extremely complex technological topic that deserves recognition as the most fundamental part of PCB engineering. Unless connectors, conductive adhesive, wire-bonding, or zebra-tape are used, in the modern electronics industry it’s always necessary to use some kind of flux during the soldering process to create an electric connection. In this article, we’ll discuss fluxes — what they are, what they are made of (yes, there is going to be a lot of chemistry, don’t be scared), how they should be used, and in what direction the industry is going.
As anyone who designs and builds electronic devices knows, the device will generate heat when it’s switched on. Wherever current flows through an impedance, energy losses will manifest themselves as heat. Integrated circuit packaging is getting smaller to meet the trend for more compact devices but at the cost of poorer thermal properties. This article describes the basic thermal management approaches to consider in your next designs.
We continue to explore the magic of energy conversion in a PWM transducer. Why is it magic? Theoretically, in a PWM transducer this happens without losses, isn't that magic? A PWM transducer, like a tailor with scissors, cuts the “fabric of energy” into pieces, and then, like a sewing machine, stitches the pieces of energy into a dress - DC Magnitude. What is a constant component and how can we get it? Let's explore!
There are different techniques in the world of technology to achieve various goals, both final and intermediate. Some techniques are so successful that they are commonly used with high efficiency. Electronics is no exception. The greatest example is the use of Pulse Width Modulation (PWM) signals (energy), which is applied in any modern electronic device. To apply PWM effectively, it is necessary to understand the engineering difficulties that engineers faced in the past, and the thoughts and ideas that subsequently were combined into effective, complete PWM power solutions.
If you speak with a bunch of design engineers, you might quickly form the opinion that the electrolytic capacitor has a particularly dubious reputation. A faulty electrolyte mix used in these types of capacitors led to premature device failures, and quite often, a “bit of a mess” was made to the PCBs on which they were soldered. However, despite the problem of the capacitor plague, this article is focusing on helping the designer understand how to get many more years of useful life from an electrolytic capacitor.
A schematic drawing will not only tell your PCB design software what needs to connect where, but it also communicates the purpose of a circuit to other people. It’s easy to create a schematic, but it can be harder to make a helpful schematic that can be quickly and easily read and comprehended by the reader. In this guide, based on years of industry experience, we will show you how to improve your schematic layout so that your designs are elegant and readable.
Suppose your job involves rapidly iterating designs or creating a wide variety of products for clients. In that case, there are some essential tools available that can save you a tremendous amount of time, bringing high engineering risk devices to completion successfully. Whether you’re working on internal projects or developing high mix devices for clients as a consulting or freelance firm, these indispensable tools will help you ship a higher quality product in less time.
Even though today’s cloud platforms are immaculately secure and they allow a range of files to be easily shared, there are times where you should limit the data you’re sharing to only the critical files required. For PCB designers, this means either sharing entire design projects or sharing individual files with your manufacturer, customers, contractors, or collaborators. If you want to eliminate liabilities and keep your team’s design data secure, consider these best practices for sharing PCB design data with Altium 365.
Best component companies will release reference designs for their new and legacy products to show designers an example application for a component. If the reference design is good enough and it very nicely illustrates how to quickly engineer around a few main components, I’m likely to use them in the design and the component maker has just earned my business. If you’re a newer designer and you’re wondering whether reference designs are right for your next project, follow these best practices so that you don’t make any mistakes with your reference design.
When we deal with “abstract” aspects of electromagnetic fields and how they function, it can be easy to get lost in the weeds regarding them. The first part of this article will address an important aspect of transmission line fundamentals, namely how electromagnetic fields and waves propagate on a transmission line. This article’s end goal is to create a core understanding of these concepts so that when it comes time to design a PDS, the proper design methodologies are followed and a properly working PDS is achieved appropriately, the first time and every time.
Via stubs are sometimes viewed as an annoyance, especially when you only need to make a transition between adjacent layers. For low speed, less-dense boards with low layer count, via stubs are an afterthought, or they may not receive consideration at all. For faster edge rates/higher frequencies, the conventional wisdom is to remove all via stubs. The question is: what exactly counts as “high frequency,” and how do you figure out the relevant length?
Unlike the clumsy human finger, a thermal camera can detect minute temperature differences across its view. This allows you to rapidly identify any components that are consuming current. Any parts or areas of your board that draw current will also generate heat that can easily be picked up by a thermal camera.
I want to share a little secret with you in this article: Assembling SMT prototypes boards is not only easy, but it requires very little equipment. Using just a stencil, I can easily hand prototype down to 0.3 mm pitch ICs, and 0201 (imperial) sized passive components. If you’re currently hand assembling boards with a soldering station, you need to stop this immediately and start using a stencil instead!