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How Thermoformed Flex PCB’s are Designed and Fabricated

Thermoformed flexible PCBs are specially designed and fabricated by heating and molding them into specific shapes, making them suitable for compact and complex applications like automotive dashboards and wearable devices. This process involves precise temperature control and careful handling to ensure durability and quality. Discover more from Tara Dunn's new article.

Blog
Boost Connection Integrity and Design Efficiency with Wire Bonding

Altium Designer's wire bonding feature enhances PCB design by supporting chip-up configurations for Chip on Board (CoB) designs. It offers easy validation of bond wiring in 3D views, ensuring accurate and efficient design processes. Check more about this feature on Altium's new feature page.

Blog
How High Frequency SMD Passives Work in a PCB Layout

High-frequency surface-mount device (SMD) passives like resistors and capacitors play a crucial role in PCB layouts, particularly in circuits operating above 1 GHz. Our article explores how these components function at high frequencies, their operational limits, and the importance of considering parasitic elements in design.

Embedded thumbnail for LDO Regulator Essentials: From Basics to Advanced. Part I: Basics
LDO Regulator Essentials
LDO Regulator Essentials: From Basics to Advanced. Part I: Basics

We invite you to join us for a new video series on LDO (Low Dropout) Regulators. In this series, we will cover everything you need to know about LDO regulators, from fundamental theory to practical implementation. In the first video, we will begin with an in-depth chapter on the theory behind these devices and their implementation in Altium Designer.

Blog
Essential DFM Tips for Aerospace Projects

Design for Manufacturing (DFM) is a crucial aspect of aerospace projects. This process ensures high-quality designs that meet the unique challenges of the aerospace industry, such as extreme conditions and stringent reliability standards. Learn more about essential DFM tips in our brand-new article.

Embedded thumbnail for Wearable Design Project - Part VII: PCB Layout part III
Wearable Design Project
Wearable Design Project - Part VII: PCB Layout part III

Check out the final installment of the video series on the Wearable Design Project. In this video, you will learn how to set the rigid and flex parts of the design, modify the board for the project, and complete the PCB routing. For a deeper dive into this project, you can find it on our Altium Community Workspace.

Embedded thumbnail for Optimize Connections and PCB Design with Wire Bonding
New in Altium Designer 24
Optimize Connections and PCB Design with Wire Bonding

Experience our new wire bonding feature, designed to enhance connection integrity and improve PCB design efficiency. One of the main capabilities includes support for chip-up wire bonding configurations and easy validation of bond wiring in 3D view. Don’t miss this opportunity—participate in our Beta Program and be among the first engineers to explore this impressive feature.

Altium 365 New Website
Blog
Altium 365 now has its own website!

Discover everything you need to know about Altium 365 and experience our suite of applications for secure, seamless, and streamlined collaboration. Visit now to explore how to streamline your electronic product development.
 

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Altium Stories
Innovative Jewelry: Startup Uses Altium to Embed Electronics

Discover how Safety by Cilia transformed personal protection by utilizing Altium Designer and Altium 365 to create groundbreaking jewelry that also functions as a safety alarm. This device integrates GPS tracking, dual alarm options (both loud and silent), automatic audio recording, and rapid notification capabilities, all while maintaining an accessory that excels in both aesthetics and functionality.

Embedded thumbnail for Wearable Design Project - Part VI: PCB Layout part II
Wearable Design Project
Wearable Design Project - Part VI: PCB Layout part II

Join us for Part VI of the Wearable Design Project as Piet Callemeyn finalizes the PCB layout, focusing on rigid-flex design. Learn key strategies for optimizing your wearable tech design. Like, comment, and subscribe!

Blog
Altium Designer: Leading the Charge in PCB Design Innovation

In the dynamic field of electronics design, Altium Designer stands out as a pioneer, continuously advancing the boundaries of PCB (Printed Circuit Board) design. Discover the latest innovations in 3D-MID design, high-speed design, and interactive routing in this new article by David Marrakchi.

Embedded thumbnail for Super Capacitors Unlock the Future of Energy
Altium Stories
Super Capacitors Unlock the Future of Energy

In this brand new episode of Altium Stories, we invite you to explore how Skeleton Technologies is transforming numerous industries with their innovative graphene-based superbatteries. Their advanced electronics technology powers AI data centers, stabilizes electrical grids, and creates new energy opportunities, all while advancing us toward a net-zero future.

Blog
What Is Solder Mask Expansion and Which Value Should You Use?

Check out our new article explaining how to ensure sufficient pad area for soldering, manage misregistration tolerance, and maintain proper solder dams between components. It also highlights the role of collaboration with fabrication houses and the use of CAD tools in defining land patterns for advanced electronics designs.

Embedded thumbnail for Wearable Design Project - Part V: PCB Layout Part I
Wearable Design Project
Wearable Design Project - Part V: PCB Layout Part I

Join Piet Callemeyn in Part V of our wearable technology design series as he delves into the complexities of PCB layout for a wireless heart rate sensor. In this session, we will guide you through the initial steps of PCB layout preparation.

Blog
Pi.MX8 Project - Board Layout Part 3

We continue our exploration of the Pi.MX8 open-source computer module project. In this new installment, we focus on routing planning and then cover all the layers' routing with all the details you need to know if you want to prepare a similar project.

Embedded thumbnail for Mixed Simulation Pt.5: Power Loss Optimization & Sensitivity Analysis
Mixed Simulation Series
Mixed Simulation Pt.5: Power Loss Optimization & Sensitivity Analysis

Discover methods to reduce power loss and employ Sensitivity Analysis in Altium Designer to enhance circuit efficiency and robustness. This tutorial guides you through practical techniques and tools for optimizing power usage in your designs.

Blog
Mastering Blind and Buried Vias

Check our compilation of essential resources you'll need to use blind and buried vias successfully in an HDI PCB. In our brand new article, we present the main and most valuable information about this technology, which may not be new but is still highly useful in High-Density Interconnect projects.

Embedded thumbnail for Custom Pad Stack: Use Cases
New in Altium Designer 24
Custom Pad Stack: Use Cases

Unlock the secrets of custom pad stacks in Altium Designer! This video tutorial takes you from basics to advanced techniques, covering pad creation, customization, and multi-layer pads. Enhance your PCB design skills with this comprehensive guide.

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PCB DFM Check
Blog
Getting Through a PCB DFM Check

In this article, we’ll discuss the key design features to implement, and steps to take prior to fabrication that will help prevent some common DFM problems. I’ll also provide examples of where I commonly see these PCB DFM problems in signal integrity circuits.

Spreading Inductance
Blog
What is Spreading Inductance?

If you’re working with a high-speed digital component, there are some simple power integrity rules that should be followed. However, there is one quantity that is sometimes ignored when building a PDN impedance simulation: the spreading inductance of your plane pair. Here are some points designers should know about the spreading inductance of a plane pair.

PCB Design Basics for New Designers
Blog
PCB Design Basics for New Designers

In this article, I’ll present some design basics that every new designer should follow to help ensure their design process is successful. Some of these points may challenge the conventional view of how circuit boards are constructed, but they are intended to help balance low noise signaling, manufacturability, and ease of solving a layout.

Selecting Materials for High Voltage PCB Design and Layout
Blog
Selecting Materials for High Voltage PCB Design and Layout

High voltage PCBs are subject to certain safety and reliability concerns that you won’t find in most other boards. If your fabrication house specializes in high voltage PCBs and keeps materials in stock, they can likely recommend a material set, as well as a standard stackup you might use for certain voltage ranges and frequencies. If you need to choose your own materials, follow the tips below to help you narrow down to the right material set.

Via tenting in PCB Layout
Blog
When to Use Tented Vias in Your PCB Layout

There are some guidelines I see many designers implement as a standard practice, often without thinking about it. Some of these practices are misunderstood or implemented without best practices. Others are implemented without thinking about the potential problems. One of these is the use of tented vias, which is sometimes implemented in a PCB layout by default. Is this always the right practice?

Capacitive load termination
Blog
How to Impedance Match and Terminate Capacitive Loads

The idea of a purely capacitive load is something of a fallacy. Yes, capacitors exist, but all capacitors are non-ideal, and it is this deviation from a theoretical capacitance that determines how to impedance match a load that exhibits capacitive behavior. Let’s take a look at this important aspect of interconnect design and see what it really means to terminate a capacitive load.

Using Altium 365 Over Your Vanilla Version Control System
Blog
Using Altium 365 Over Your Vanilla Version Control System

There are all sorts of version control systems out there that people have been using with their PCB design software. As discussed in Why Use a Version Control System, we looked at different options ranging for local hard drive storage to sophisticated online revisioning systems. In this article we will be reviewing the differences between a standard VCS and Altium 365.

Why Use a Version Control System in PCB Design
Blog
Why Use a Version Control System in PCB Design

Version Control Systems (VCS) have been around for many decades within the software world but can be surprisingly new to some folks in the electronics design industry. This article will cover what a VCS is, what it does, and why you should be using one for your PCB design projects.

IPC 6012 Class 3 Annular Ring
Blog
Meeting Standards: IPC 6012 Class 3 Annular Ring

Designers often conflate leftover annular ring and pad sizes - they need to place a sufficiently large pad size on the surface layer to ensure that the annular ring that is leftover during fabrication will be large enough. As long as the annular ring is sufficiently large, the drill hit will not be considered defective and the board will have passed inspection. In this article, I'll discuss the limits on IPC-6012 Class 3 annular rings as these are a standard fabrication requirement for high-reliability rigid PCBs.

PCB fabrication notes
Blog
Decoding PCB Fabrication Notes

Sending a board out for fabrication is an exciting and nerve-wracking moment. Why not just give your fabricator your design files and let them figure it out? There are a few reasons for this, but it means the responsibility comes back to you as the designer to produce manufacturing files and documentation for your PCB. It’s actually quite simple if you have the right design tools. We’ll look at how you can do this inside your PCB layout and how this will help you quickly generate data for your manufacturer.

HDI PCB design and HDI PCB manufacturing process
Blog
Design Basics for HDI and the HDI PCB Manufacturing Process

As the world of technology has evolved, so has the need to pack more capabilities into smaller packages. PCBs designed using high-density interconnect techniques tend to be smaller as more components are packed in a smaller space. An HDI PCB uses blind, buried, and micro vias, vias in pads, and very thin traces to pack more components into a smaller area. We’ll show you the design basics for HDI and how Altium Designer® can help you create a powerful HDI PCB.

All About PCB Test Points
Blog
Is It Printed or a Component? All About PCB Test Points

Test points in your electronic assembly will give you a location to access components and take important measurements to verify functionality. If you’ve never used a test point or you’re not sure if you need test points, keep reading to see what options you have for test point usage in your PCB layout.

How to Design to a Differential Impedance Specification
Blog
How to Design to a Differential Impedance Specification

The concept and implementation of differential impedance are both sometimes misunderstood. In addition, the design of a channel to reach a specific differential impedance is often done in a haphazard way. The very concept of differential impedance is something of a mathematical construct that doesn’t fully capture the behavior of each signal in a differential trace. Keep reading to see a bit more depth on how to design to a differential impedance spec and exactly what it means for your design.

Product Lifecycle Management in Electronics Manufacturing
Blog
Product Lifecycle Management in Electronics Manufacturing

An effective product lifecycle management (PLM) solution will integrate the tools and processes employed to design, develop and manufacture a new device. This solution goes beyond engineering activities to include the project management, process control, and financial management of the end-to-end business processes. PLM solutions create this collaborative environment where product development can flourish, bringing additional benefits in efficiencies and transparent communications, breaking silos, and speeding up the development process.

Tight versus loose coupling
Blog
Should You Use Tight vs. Loose Differential Pair Spacing and Coupling?

In this article, we want to get closer to a realistic description of tight coupling vs. loose coupling in terms of differential pair spacing, as well as how the differential pair spacing affects things like impedance, differential-mode noise, reception of common-mode noise, and termination. As we’ll see, the focus on tight coupling has its merits, but it’s often cited as necessary for the wrong reasons.

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Embedded thumbnail for Defining the Layer Stackup
Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

Embedded thumbnail for Searching for Errors in Schematic
Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

Embedded thumbnail for Creating Net Classes
Jun 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

Embedded thumbnail for How to Transfer Libraries to Concord Pro
New in Altium Designer 20 May 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Embedded thumbnail for Improved Impedance Calculator
New in Altium Designer 20 Apr 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

Embedded thumbnail for Propagation Delay Support
New in Altium Designer 20 Apr 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

Embedded thumbnail for New Routing Capabilities
New in Altium Designer 20 Apr 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Embedded thumbnail for New Length Tuning Engine
New in Altium Designer 20 Apr 21, 2020
New Length Tuning Engine

The tuning engine in Altium Designer has been redesigned and is now better than ever. Tuning sections can be picked up and moved to new locations on the track. What is truly remarkable is that the tunings are completely dynamic and change shape and fill patterns depending on the boundaries and surroundings.

Embedded thumbnail for How to Assign Names to Polygons
Working with Polygons Apr 3, 2020
How to Assign Names to Polygons

For some polygons, it is not always reasonable to use an automatically generated name so a custom name is needed. With a proper polygon name, you can quickly find the desired polygon in a list and correctly set the pour priority in relation to other polygons. By using unique names, you can create design rules that apply only to specified polygons.

Embedded thumbnail for How to Use View Mode in Altium Designer Without a License
How-To's Mar 16, 2020
How to Use View Mode in Altium Designer Without a License

In Altium Designer 20.0, you can use Altium Designer in Viewer mode when signed into your AltiumLive account and no active license is being used. The Altium Designer Viewer license can be used by anyone with an AltiumLive account and no other licenses or subscription is needed. The license can be activated from the License Management page. 

Embedded thumbnail for Any Angle Routing
New in Altium Designer 20 Feb 26, 2020
Any Angle Routing

With any angle routing in Altium Designer, you're able to expertly maneuver around obstacles on a densely populated board, routing deep into your BGA, eliminating the need for extra signal layers. With an intelligent obstacle avoidance algorithm, you're able to avoid obstancles using tangential arcs, making the most efficient use of your board real estate.

Embedded thumbnail for Schematic Dynamic Data Model
New in Altium Designer 20 Feb 26, 2020
Schematic Dynamic Data Model

Recompiling large schematics can take up a lot of time. This is why Altium Designer uses a new dynamic data model, which incrementally and continuously compiles in the background eliminating the need to perform a full design compile.

Embedded thumbnail for Time Based Matched Lengths
New in Altium Designer 20 Feb 26, 2020
Time Based Matched Lengths

High-speed digital circuits depend on signals and data arriving on time. If traces are improperly tuned, flight times vary and data errors can be abundant. Altium Designer 20 introduces the calculation of the propagation time on traces and provides synchronized flight time for high-speed digital signals.

Embedded thumbnail for Schematic Rendering
New in Altium Designer 20 Feb 25, 2020
Schematic Rendering

A smooth and fast schematic experience awaits thanks to DirectX in Altium Designer. This new implementation smoothes out zooming and panning, and also dramatically speeds up copy and paste functionality.

Embedded thumbnail for Properties Panel for Schematics
New in Altium Designer 20 Feb 24, 2020
Properties Panel for Schematics

In Altium Designer version 20.0, the Interactive Properties panel for schematics includes several functional improvements as well as productivity enhancements. The entire layout has been refined to optimize efficiency, icons and graphical previews have been improved, and there is now a smart parameters filter both for schematic lists and components. Dialogs for schematic properties, so beloved by our seasoned users, have returned stronger and better than ever.

Embedded thumbnail for Return Path Design Rule
New in Altium Designer 20 Feb 24, 2020
Return Path Design Rule

High-speed signals create electromagnetic fields that can cause cross-talk or data errors unless proper return paths are provided. Proper return paths allow noise currents to return to ground through a very low impedance, eliminating any problems. The new Return Path design rule monitors return paths and checks for a continuous signal return path on the designated reference layer above or below the signals targeted by the rule.

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