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The PCB Fabrication Process — what Every Design Engineer Needs To Know, Part 2

In Part 1 of this article, I described the first steps that occur during the PCB fabrication process. They detailed the inner layer processing effort as well as the efforts that take place during the transition from inner layer processing to lamination. This part of the article will provide a detailed description of the lamination, drilling and plating processes.

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The PCB Fabrication Process—What Every Design Engineer Needs To Know, Part 1

There are still a number of designers - perhaps most of them - who have never toured a PCB fabrication facility. They are also unaware of the various steps that occur during the fabrication process. The purpose of this article is to describe those steps and what transpires in each of them. Part 1 of this article focuses on inner layer processing and the steps that are done prior the lamination process.

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Blog
Webinar "8 Reasons to Store Your Components in Altium 365"

Working with local libraries seems like a simple solution, but we often don’t take into account the added time spent maintaining libraries and sharing them between team members. This webinar showcases the advantages of component storage in Аltium 365 to resolve the issues of local libraries and component management.

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Bridging the Gap Between Designers and Customers

Every piece of electronic equipment starts with a great idea. Transforming great ideas into real, physical products takes a team of talented individuals and multiple companies coming together to make everything from the internal components to the external hardware. Paul Payen de la Garanderie, Founder and Owner of AW Audio, an engineering services company based in France, understands these challenges very well. With an extensive background in the Audio/Visual industry, Paul has had to work with multiple companies over the years, from small start-ups to celebrated AV firms.

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Additive PCB Manufacturing: The Vaccine for Electronics Supply Shocks?

At this time, at least a quarter of the world’s population is under quarantine, with workers unable to go to offices or factories, leading to fundamental disabling of the world economy. The electronics industry is suffering greatly as well, dealing with a supply shock from factories shutting down in Southeast Asia, to demand-side shocks from Western markets literally shutting down. Now it is the electrical engineers taking the lead with additive PCB manufacturing.

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Webinar "6 Steps to Master Project Storage"

Altium 365 provides a secure cloud platform to store all of your design files in a single place so you can share them with anyone and access them from anywhere. This webinar discusses the advantages of placing, storing, and working with projects in Altium 365.

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Blog
Altium Designer 20 Changed My Layout Design Routines

I just finalized my first PCB design using Altium Designer 20. At the same time, I tested some new AD20 features, and in this article, I’ll share my thoughts about new layout design features which made the biggest impression for me: sliding, and any-angle routing.

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Designing for Antenna Isolation in Your Wireless System

Anyone who has taken apart an old cell phone or designs IoT devices knows multiple communication capabilities are present in these designs, each requiring different antennas. The RF designer should already take precautions for interconnect isolation, but antenna isolation is just as important when modeling and designing wireless systems.

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PCB Trace and Pad Clearance: Low vs. High Voltage

High voltage/high current designs carry safety requirements which need to be met by designers. Similarly, high speed designs need to have suppressed crosstalk in order to ensure signal integrity. The key design aspects that relate to both areas are your PCB trace clearance and pad clearance values. These design choices are critical for balancing safety, noise suppression, and manufacturability.

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Getting Through PCB DFM

In this article, we’ll discuss the key design features to implement, and steps to take prior to fabrication that will help prevent some DFM process pain.

Altium Designer Getting Started User Guide
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Level Up Your Design Skills - Altium Designer Getting Started User Guide Update
We are happy to announce the new update of our Altium Designer Getting Started User Guide. Whether you are new to Altium Designer or you want to brush up on some topics, the Altium Designer Getting Started User Guide will take you from a beginner to a master in PCB design.  This is only the beginning! This guide will be updated with new information based on user feedback. Let’s first go over the contents of the guide.
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Discovering Altium 365
Design Review Use Case

Design reviews are critical to being successful. Capture design discussions through contextual commenting in the web browser or in Altium Designer to ensure feedback is recorded and actioned effectively.

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Modeling Copper Foil Roughness in Altium Designer's Impedance Profiler

With the new layer stack manager in Altium Designer®, you can now include copper foil roughness factors directly in your impedance calculator. This is quite easy to do in the layer stack manager, but it begs the question: what exactly is the copper roughness factor? Which value should be used for your interconnects?

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Resolving Errors in the PCB

We’ve looked at how to set up the Design Rule Checker to help us analyze our PCB design errors. Now it’s time to resolve these errors and prep our design to start generating output files.

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High-Speed Signal Routing: The 5 Important Constraints

After you capture your schematic as an initial layout and create an initial component arrangement, it’s time to define your routing constraints. Doing this early will allow your DRC engine to spot rules violations before you finish your layout. Likewise, you’ll be able to modify the default rule set to meet your layout requirements. Here are the important routing constraints you’ll need to check before you start routing your board.

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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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Quickly Compare Gerbers PCB
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Gerber Compare in Altium 365's Online Platform

The moment you push your Gerbers to a manufacturer for a DFM inspection, it can be a nerve-wracking experience waiting for a response. Before you receive your working boards, there will likely be some back-and-forth communication before your board hits the fabrication line. When manufacturers and designers need to resolve problems in Gerber files before fabrication, it helps to have a Gerber compare utility. The newest version of Altium Designer now offers this feature through the Altium 365 platform, giving everyone visibility into changes to Gerbers before fabrication.

Electric car charging
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California Bets on Electric Cars and Plans to Ban Gasoline Car Sales by 2035

No matter how you might feel about renewable energy and associated environmental issues, electric vehicles are becoming more mainstream and will become the primary mode of transportation in the future. For the engineering community, what’s much more interesting is how our power distribution and management infrastructure can support this shift to massive increases in the use of electricity on the grid. So what’s the rub for PCB designers?

BGA Chip
Blog
My Favorite Altium Designer Keyboard Shortcuts and Viewing Features

When you’re working through a complex PCB layout, it always helps to know the shortcuts you can use to stay productive. Altium Designer® keyboard shortcuts, and keyboard + mouse shortcuts, can help you easily walk through your PCB layout during design and as part of final checks during a design review. Here are some of my favorite keyboard shortcuts and viewing options that help me stay productive, and I hope they can do the same for you.

High-speed route
Blog
The IEEE P370 Standard for High Speed PCB Interconnects

High speed PCB interconnects have continued to remain an active challenge in modeling and simulation, particularly when dealing with broadband signals. The IEEE P370 standard is a step towards addressing the challenges faced by many designers in determining broadband S-parameters for high speed structures up to 50 GHz. Although this standard has been in the works since 2015, it finally passed board approval and appears as an active draft standard.

Memory stick
Blog
Class-D Amplifier Design and PCB Layout

Amplifiers can come in all shapes and sizes, depending on their bandwidth, power consumption, and many other factors. A Class-D amplifier design is normally used with high fidelity audio systems, and circuits for a Class-D amplifier are not too difficult to build in a schematic. If you’ve never worked with a Class-D amplifier or you’re looking for a fun audio project, follow along with this PCB layout.

RAM text
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DDR5 vs. DDR6: Here's What to Expect in RAM Modules

Modern digital systems throw the digital electronics textbooks out the window, and high-speed DDR memories are a perfect example of the paradigm shift that occurs when you jump into IC and PCB design. With DDR5 still being finalized, and DDR6 now being discussed, designers who are already comfortable with DDR4 will need to consider how their design practices should adjust to accommodate the constant doubling of data speeds in these high-speed memory technologies.

Explaining the Impedance of the Crystal
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Making the Most of Your Crystal Oscillator

In my experience, the somewhat vague information you might find in a typical crystal datasheet doesn’t enable an engineer to be wholly confident that their design expectations can be met. On the other hand, “blindly” adopting what the crystal datasheet says usually results in adequate frequency stability. If you want to get inside and uncover what is going on, you need to start thinking about the crystal as a phase-shifting network.

Routed PCB
Blog
How Antipads Affect Signal Integrity in Your Multilayer PCB

Antipads on vias and landing pads are a point of contention in modern PCB design, and the debate around the use of these elements in a multilayer PCB is framed as a binary choice. Like thermal reliefs, ground plane splits, and orthogonal routing, the debate around antipads on landing pads and vias is framed as an always/never choice. With today’s modern PCBs, it pays to understand the effects of antipads on signal integrity.

PCB with RF elements
Blog
How to Design a Microstrip to Waveguide Transition

RF structures can be complicated to design and layout, particularly because many RF systems lead double lives as digital systems. Getting an analog signal out of a component and into a waveguide for high isolation routing is not so simple as placing a microstrip or stripline coming off your source component. Instead, you need to create a special microstrip to waveguide transition structure to ensure strong coupling into and out of your waveguide.

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Managing PCB Polygon Pour and Copper Features in Complex Layouts

Layouts for complex electrical systems may need to make extensive use of copper pour to provide ground nets, power nets, shielding, and other copper structures for power and signal integrity. Backplanes, motherboards, RF products, and many other complex layouts will make use of copper pour and polygons that can’t be easily placed as custom components. The rules-driven design engine in Altium Designer® also ensures that any PCB polygon pour you place in your PCB layout will comply with clearance rules and will be checked against other electrical design rules.

Backplane printed circuit boards
Blog
High Speed Backplane Design and PCB Layout Tips

If you need to connect multiple boards into a larger system and provide interconnections between them, you’ll likely use a backplane to arrange these boards. Backplanes are advanced boards that borrow some elements from high speed design, mechanical design, high voltage/high current design, and even RF design.  They carry their own set of standards that go beyond the reliability requirements in IPC.

M2 Sata PCB
Blog
PCIe 5.0 Signal Integrity and Analysis

The upcoming Gen6 version of PCIe is pushing the limits of signal integrity for many computer systems designers. As with any high-speed signaling standard, signal integrity is a major design consideration, which requires the right set of design and analysis techniques. Rather than digging deep to find PCIe 5.0 signal integrity requirements from PCI-SIG, we’ve compiled the important points for today’s PCB layout engineers. Layout engineers should pay attention here as these design requirements will become more stringent in later PCIe generations.

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Top 4 Time Wasters in PCB Design Collaboration

An essential aspect of project management is time management, especially when your design team is working remotely. Your time management strategy is team-based and individual, but time can easily get spent on important tasks when working as part of a team. So how can you streamline important collaboration tasks for your design team to increase productivity?

Woman work remotely
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Sharing Inside and Outside Your Altium 365 Workspace

In these days of easily-available internet and quarantines, everyone is working remotely. It’s nice being able to spend time with family and regain control over your schedule, but keeping track of projects and revisions while securing user access feels like its own job. With the right set of project and data management tools, you can easily share your data with collaborators without tracking email chains.

Server storage
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How Your Altium 365 Workspace Keeps You Organized

When I started using my Altium 365 Workspace for collaboration, I found I could make things run more smoothly when I kept things organized. However, I prevented any issues thanks to all the organization tools built into the Explorer panel within Altium Designer. Let’s take a look at how you can get the most value out of your Altium 365 Workspace in terms of organization and access management.

Man beside electrical schematic
Blog
How to Choose the Best PCB Manufacturer for Your Project

PCB manufacturing is competitive, and there is plenty of worldwide manufacturing capacity for new boards. If you’re looking for a manufacturer for your next project, it can be difficult to determine who is the best option to produce your board. Different fabricators and assemblers offer different levels of service, different capabilities, and access to different processes and materials. There are a lot of options to consider when selecting a manufacturer for your project.

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Embedded World 2025
Demonstration Altium AGILE Enterprise - Embedded World North America 2025

Experience how Altium Agile Enterprise turns complex engineering collaboration into a streamlined, unified workflow. In this live demonstration from Embedded World North America 2025, you’ll see how multi-disciplinary teams can simplify processes, minimize rework, and maintain clear alignment from requirements through release. All within a single, powerful platform.

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Embedded World 2025
Highlights from the Altium Booth at Embedded World North America 2025

Check out our short recap of Altium’s participation at Embedded World North America 2025 in Anaheim. In the coming weeks, we’ll be sharing a few exciting presentations and demos featuring our new products: Altium Develop, Altium Agile, and Octopart Discover.

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How-To's
USB-PD Business Card: Examination & Power Test

Join us as we explore a PCB business card received at the PCB West Conference. We'll take a closer look under the microscope to examine its intricate components, test its power delivery capabilities, and uncover the engineering marvel behind this tiny device.

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How-To's
Altium Develop: Returning to Our Roots

Lawrence Romine unveils Altium’s groundbreaking approach to product development with Altium Develop. This innovative solution realigns the company with its core mission - empowering individual engineers and small teams. Explore the strategic vision behind creating a product that seamlessly balances accessibility, robust functionality, and intuitive design.

Embedded thumbnail for Altium Training - Navigating Schematics: Schematic Preference Settings for Navigation
Altium Training
Altium Training - Navigating Schematics: Schematic Preference Settings for Navigation

Unlock smarter design navigation in Altium! Learn how to customize navigation preferences to boost your design insight and visualize connectivity like never before. In this video, we’ll explore Design Insight settings, interactive connectivity hover features, and quick thumbnail navigation between schematic sheets. All designed to make your workflow faster, clearer, and more intuitive.

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How-To's
PCB Design Tools for Every Team Size: Altium's New Approach

Explore how Altium is transforming PCB design with software solutions built for teams of every size. In this exclusive PCB West 2025 interview, Justin Sears highlights the key distinctions between Altium Develop and Altium Agile helping you identify the ideal platform for your design needs.

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How-To's
PCB Design: Sequential Lamination vs Sub-Lamination

Explore the key distinctions between sequential lamination and sub-lamination techniques, and learn how each approach influences microvia placement, board complexity, and design flexibility in high-density interconnect (HDI) circuit board fabrication.

 

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How-To's
PCB Design Review: Power Meter Layout Deep Dive

Gain practical insights into PCB design with an in-depth power meter project review, covering parameter optimization, BOM control, and IPC-compliant high-voltage spacing.

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How-To's
Drawing Tools for Pro Schematics in Altium

In our brand-new tutorial, you’ll learn how to create professional-looking schematics in Altium using built-in drawing tools and features. We’ll show you how to add custom title blocks, revision histories, tables of contents, block diagrams, and color schemes to make your schematics stand out.

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How-To's
3 GHz RF Amplifier Deep Dive

Check out our design review of a 3.6 GHz RF amplifier! This in-depth analysis highlights schematic issues, PCB layout challenges, and key RF design principles to help you build better high-frequency circuits.

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How-To's
The Right Way to Use SIG/GND/PWR/SIG Stackups

Find out how to properly implement signal-ground-power-signal stackups in 4-layer PCB designs. Check out our tutorial from Zach Peterson, where he explains when to use dedicated power layers, how to route signals correctly over split power planes, and common mistakes to avoid for optimal EMI performance and signal integrity.

Embedded thumbnail for Altium Training - Design Environment: Documents and Panels
Altium Training
Altium Training - Design Environment: Documents and Panels

In our new tutorial, we explore different panel display modes, including docked, floating, and tabbed grouping arrangements. Effective panel management is essential for creating an efficient design environment tailored to your specific workflow requirements.

Embedded thumbnail for Mechanically Drilled Blind & Buried Vias: PCB Design Rules Explained
How-To's
Mechanically Drilled Blind & Buried Vias: PCB Design Rules Explained

Discover the essential design rules and manufacturing processes for mechanically drilled blind and buried vias in PCB layouts in this comprehensive tutorial. We cover the stack drill-and-plate fabrication process, aspect ratio limitations, sub-lamination design, and copper weight considerations. You’ll also learn how these vias differ from HDI microvias and gain a clear understanding of the critical design constraints needed for successful PCB manufacturing.

Embedded thumbnail for Altium Training - Design Environment: Navigation with Schematic Workspace
Altium Training
Altium Training - Design Environment: Navigation with Schematic Workspace

Discover the most important navigation techniques for the schematic workspace using both mouse and keyboard controls. In this tutorial video, you’ll learn how to use the View menu commands for document fitting, area zooming, and object selection, along with advanced navigation shortcuts. Master mouse-based panning and zooming, explore Ctrl key combinations, and practice arrow key movements - all designed to simplify your workflow in the PCB design process.

Embedded thumbnail for Altium Training - Design Environment: The Altium Environment
How-To's
Altium Training - Design Environment: The Altium Environment

Get familiar with the core workspace layout and navigation methods. In this video, you’ll see how to open schematic and PCB documents, work within the unified design environment, and move between multiple open files using document tabs and keyboard shortcuts.

Embedded thumbnail for Altium Training - Design Environment: Opening a Project from a Local Drive
Altium Training
Altium Training - Design Environment: Opening a Project from a Local Drive

Get your PCB design workflow off to a smooth start. This Altium tutorial walks you through opening projects from your local directory - a core skill that keeps your process efficient and organized from day one.

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