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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Jun 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog May 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 May 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog May 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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New in Altium Designer 20 Apr 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

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New in Altium Designer 20 Apr 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Blog Apr 22, 2020
Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Read full article in our blog:

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Bluetooth 5.1 SoC vs. Module: Which is Best for Your Design?

The list of features available in Bluetooth just got a little longer since the release of Bluetooth 5.1. If you want to incorporate a Bluetooth 5.1 SoC into your new product, you have two primary options for bringing this component into your board. The first is as an SoC that mounts to your board just like any other component. The other option is to bring a module into your new board—directly onto the surface layer. Here’s what you need to know about a Bluetooth 5.1 SoC or module in your next IoT product.

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USB Power Delivery for Your Next Project

Since its introduction in the late 90s, the USB standard has never ceased to grow in popularity. There has been a growing trend toward USB being a power delivery interface with data, rather than a data interface that can supply power, as the 1.0 specification originally intended. To supply the increasing thirst for power over USB, the USB 3.0 Spec with Type-C began implementing the Power Delivery standard, which you should consider using for your next electronics project.

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Circuit Board Design for In-Circuit Testing

There are many types of circuit board tests available in electronics manufacturing today, each having unique goals and characteristics. This article presents guidelines at the design level (schematic and layout) to enable the use of in-circuit testing (ICT) fixtures to verify proper component assembly. These simple test fixtures allow your board to be tested as its assembled, which helps identify and remove failed boards from your production run.

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Planning for the Future with Cirris Systems and Altium

Technological advancements have been a hallmark of the past few decades, from the widespread adoption of internet technology to the smartphones and wireless devices we rely on every day to stay connected. Orlan Thatcher, Board Layout Specialist at Cirris Systems, could never have predicted the demand their services would generate. The company struggled with six different software platforms before switching to Altium Designer.

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An Introduction to NFC

I used to work in a research lab that worked primarily with RFID (Radio Frequency IDentification) and NFC (Near Field Communication) technology, particularly for the agriculture industry and cattle identification. These were very specialized fields; however, the lab also worked on projects which involved retail and various other applications for NFC. It’s an amazing technology that you might be using every day without thinking about it - building access to your mobile phone payments, for instance. 

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Editing Your PCB Geometry with MCAD Tools

You need to define your PCB geometry in the context of your enclosure. If your board cannot physically be assembled into the final product, it doesn't matter how well laid out it is electrically. This webinar focuses on how the MCAD CoDesigner allows you to edit your PCB in the context of a higher-level assembly, allowing you to respect the relevant mechanical constraints.

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The PCB Fabrication Process — what Every Design Engineer Needs To Know, Part 2

In Part 1 of this article, I described the first steps that occur during the PCB fabrication process. They detailed the inner layer processing effort as well as the efforts that take place during the transition from inner layer processing to lamination. This part of the article will provide a detailed description of the lamination, drilling and plating processes.

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The PCB Fabrication Process—What Every Design Engineer Needs To Know, Part 1

There are still a number of designers - perhaps most of them - who have never toured a PCB fabrication facility. They are also unaware of the various steps that occur during the fabrication process. The purpose of this article is to describe those steps and what transpires in each of them. Part 1 of this article focuses on inner layer processing and the steps that are done prior the lamination process.

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Webinar "8 Reasons to Store Your Components in Altium 365"

Working with local libraries seems like a simple solution, but we often don’t take into account the added time spent maintaining libraries and sharing them between team members. This webinar showcases the advantages of component storage in Аltium 365 to resolve the issues of local libraries and component management.

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Bridging the Gap Between Designers and Customers

Every piece of electronic equipment starts with a great idea. Transforming great ideas into real, physical products takes a team of talented individuals and multiple companies coming together to make everything from the internal components to the external hardware. Paul Payen de la Garanderie, Founder and Owner of AW Audio, an engineering services company based in France, understands these challenges very well. With an extensive background in the Audio/Visual industry, Paul has had to work with multiple companies over the years, from small start-ups to celebrated AV firms.

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Additive PCB Manufacturing: The Vaccine for Electronics Supply Shocks?

At this time, at least a quarter of the world’s population is under quarantine, with workers unable to go to offices or factories, leading to fundamental disabling of the world economy. The electronics industry is suffering greatly as well, dealing with a supply shock from factories shutting down in Southeast Asia, to demand-side shocks from Western markets literally shutting down. Now it is the electrical engineers taking the lead with additive PCB manufacturing.

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Webinar "6 Steps to Master Project Storage"

Altium 365 provides a secure cloud platform to store all of your design files in a single place so you can share them with anyone and access them from anywhere. This webinar discusses the advantages of placing, storing, and working with projects in Altium 365.

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Altium Designer 20 Changed My Layout Design Routines

I just finalized my first PCB design using Altium Designer 20. At the same time, I tested some new AD20 features, and in this article, I’ll share my thoughts about new layout design features which made the biggest impression for me: sliding, and any-angle routing.

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Designing for Antenna Isolation in Your Wireless System

Anyone who has taken apart an old cell phone or designs IoT devices knows multiple communication capabilities are present in these designs, each requiring different antennas. The RF designer should already take precautions for interconnect isolation, but antenna isolation is just as important when modeling and designing wireless systems.

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PCB Trace and Pad Clearance: Low vs. High Voltage

High voltage/high current designs carry safety requirements which need to be met by designers. Similarly, high speed designs need to have suppressed crosstalk in order to ensure signal integrity. The key design aspects that relate to both areas are your PCB trace clearance and pad clearance values. These design choices are critical for balancing safety, noise suppression, and manufacturability.

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Embedded thumbnail for Finding Alternate Microcontroller Units (MCUs): Alternate Parts Series: Pt. 4
Octopart
Finding Alternate Microcontroller Units (MCUs): Alternate Parts Series: Pt. 4

Join Phil Salmony in the next part of our series dedicated to navigating the complexities of component substitutions. In this chapter, we'll demonstrate how to use Octopart to find suitable alternate microcontroller units (MCUs). Octopart will guide you in narrowing down critical parameters, helping you select the right component for your specific application.

Embedded thumbnail for Kickstart Your Rigid-Flex Journey: Part I - Introduction to Our Walkthrough Project
Kickstart Your Rigid-Flex Journey
Kickstart Your Rigid-Flex Journey: Part I - Introduction to Our Walkthrough Project

Join Piet Callemeyn in our new 4-part series on Rigid-Flex technology! Discover the full design process, from theory to final integration—perfect for all tech enthusiasts! Catch the premiere episode where our host breaks down the theory, use cases, and stackups of Rigid-Flex technology.

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New in Altium Designer 24
Achieve Perfect Signal Integrity: Introducing SI Analyzer by Keysight

The new SI Analyzer by Keysight lets you run signal integrity simulations directly in Altium Designer. Designed for speed and simplicity, it features an intuitive interface and provides helpful tips for a seamless experience. Learn more in our new introduction video about this feature.

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Altium Stories
Altium's Role in Accelerating Muddy Machines' Farming Robots

Is Altium Designer and Altium 365 can help in a food production industry? The answer is YES! Check how our software helps Muddy Machines be more efficient in a farming robots development process.

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LDO Regulator Essentials
LDO Regulator Essentials: From Basics to Advanced. Part III: Stability Analysis

Join us for the third installment of our LDO Regulator Essentials series with Rafał Stępień. In this session, we'll dive into stability analysis using AC sweep simulations and explore how to address instabilities or phase and frequency response.

Embedded thumbnail for Import Component Footprints Faster with Altium Designer. Part III: Supply Chain Intelligence
Import Component Footprints Faster with Altium Designer
Import Component Footprints Faster with Altium Designer. Part III: Supply Chain Intelligence

Discover how to leverage supply chain intelligence in Altium Designer! Piet Callemeyn demonstrates enhancing Manufacturer Part Search with real-time data on component availability and pricing in the last chapter of the series about component creation.

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Altium Stories
Robotic Harvest: Securing Our Food Future

See how Altium's PCB design software, including Multi-board System Design and Harness Design capabilities, supports Muddy Machines, a company building autonomous robots for use in the agriculture industry. This video demonstrates the vital role of technology in creating resilient and efficient agricultural practices for the future.

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Octopart
Finding Alternate Field-Effect Transistors: Alternate Parts Series: Pt. 3

In Part 3 of "Expert Insights on Alternative Parts" series, Phil Salmony will demonstrate how Octopart identifies suitable alternative field-effect transistors (FETs). Octopart assists in narrowing down parameters to select the right component for any application. Learn to navigate Octopart's search and filtering tools to choose the best MOSFETs for your specific application.

Embedded thumbnail for Stay Ahead of the Curve: A Half-Year Review of Altium Designer Improvements -  Recording Preview
New in Altium Designer 24
Stay Ahead of the Curve: A Half-Year Review of Altium Designer Improvements - Recording Preview

In the last six months, we have implemented significant enhancements in Schematic Capture, PCB Design, and Harness Design in Altium Designer 24. Check out our webinar recording to learn how these new capabilities can keep you ahead in the electronics industry. You can find it here: July COM Webinar Recording

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Altium Stories
How Skeleton Technologies Uses Altium Solutions

Explore how Skeleton Technologies is transforming industries with their innovative supercapacitors made from “Curved Graphene” materials. These advancements are not only powering AI data centers and stabilizing electrical grids but are also unlocking new energy opportunities and driving progress towards a net-zero future.

Embedded thumbnail for LDO Regulator Essentials: From Basics to Advanced. Part II: Voltage Drop and Regulation
LDO Regulator Essentials
LDO Regulator Essentials: From Basics to Advanced. Part II: Voltage Drop and Regulation

We are returning to our LDO Regulator Essentials series. In this installment, we will focus on understanding the required dropout voltage, detecting when the regulator is out of regulation, and analyzing the performance of the LDO under higher current conditions.

Embedded thumbnail for LDO Regulator Essentials: From Basics to Advanced. Part I: Basics
LDO Regulator Essentials
LDO Regulator Essentials: From Basics to Advanced. Part I: Basics

We invite you to join us for a new video series on LDO (Low Dropout) Regulators. In this series, we will cover everything you need to know about LDO regulators, from fundamental theory to practical implementation. In the first video, we will begin with an in-depth chapter on the theory behind these devices and their implementation in Altium Designer.

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Wearable Design Project
Wearable Design Project - Part VII: PCB Layout part III

Check out the final installment of the video series on the Wearable Design Project. In this video, you will learn how to set the rigid and flex parts of the design, modify the board for the project, and complete the PCB routing. For a deeper dive into this project, you can find it on our Altium Community Workspace.

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New in Altium Designer 24
Optimize Connections and PCB Design with Wire Bonding

Experience our new wire bonding feature, designed to enhance connection integrity and improve PCB design efficiency. One of the main capabilities includes support for chip-up wire bonding configurations and easy validation of bond wiring in 3D view. Don’t miss this opportunity—participate in our Beta Program and be among the first engineers to explore this impressive feature.

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Altium Stories
Innovative Jewelry: Startup Uses Altium to Embed Electronics

Discover how Safety by Cilia transformed personal protection by utilizing Altium Designer and Altium 365 to create groundbreaking jewelry that also functions as a safety alarm. This device integrates GPS tracking, dual alarm options (both loud and silent), automatic audio recording, and rapid notification capabilities, all while maintaining an accessory that excels in both aesthetics and functionality.

Embedded thumbnail for Wearable Design Project - Part VI: PCB Layout part II
Wearable Design Project
Wearable Design Project - Part VI: PCB Layout part II

Join us for Part VI of the Wearable Design Project as Piet Callemeyn finalizes the PCB layout, focusing on rigid-flex design. Learn key strategies for optimizing your wearable tech design. Like, comment, and subscribe!

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