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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Jun 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog May 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 May 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog May 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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New in Altium Designer 20 Apr 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

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New in Altium Designer 20 Apr 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Blog Apr 22, 2020
Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Read full article in our blog:

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New in Altium Designer 20 Apr 21, 2020
New Length Tuning Engine

The tuning engine in Altium Designer has been redesigned and is now better than ever. Tuning sections can be picked up and moved to new locations on the track. What is truly remarkable is that the tunings are completely dynamic and change shape and fill patterns depending on the boundaries and surroundings.

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Project history in Altium Designer
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Getting Started with Revision Control in Altium 365

Ever since I started using Github and Google Docs, I fell in love with revision control. Instead of keeping multiple copies of essential files and time-stamping every revision, revision tracking information gets stored alongside the file. This environment works great for code, spreadsheets, and documents, and Altium brings these same features into PCB design.

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Image Processing Embedded Systems with Modular Hardware

With advances in industrial automation, automotive technology, remote sensing, and much more, image processing is taking center stage in many embedded systems. Image processing with older video systems was difficult or impossible due to the low quality of many imaging systems with perpetual uptime. Newer systems provide video with higher frame rates and higher resolution images, but these systems still needed to connect directly to a computer in order to enable any useful image processing applications.

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Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Routing is normally restricted to 45-degree or right-angle turns with typical layout and routing tools, but more advanced PCB design software allows users to route at any angle they like. So which routing style should you use, and what are the advantages of any angle routing?

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Hardware-in-the-Loop Testing: An Introduction

If you do a search for “Hardware-in-the-Loop” testing, you will frequently find examples of complex, real-time systems. Article from National Instruments, for example, gives a nice explanation and background on what hardware-in-the-loop (HIL) is, and provides an example of testing electronic control units within an automobile. In this article, we will be focusing on a smaller, more bite-sized version of HIL testing concepts.

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Near-field vs. Far-field EMI: What's Causing Noise Problems in My PCB?

If you’re an antenna designer, then you’re likely familiar with all aspects of near-field vs. far-field radiation. Given the litany of radiated EMI problems that cause noise within and outside of an electronic device, one might suddenly realize their new product is acting like a strong antenna. To understand how EMI affects your circuits, it helps to understand exactly how near-field vs. far-field radiation from your PCB affects your ability to pass EMC checks and affects your circuits.

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Increasing PCB Prototype Iteration Speed in the Cloud

How often have you started down the PCB development process and been bogged down by time-consuming administrative tasks? Once you get ready for production, working through a design review and correcting any DFM problems takes its own share of time. With hastening product development timelines and shorter product life cycles comes the pressure to increase PCB prototype iteration speed without sacrificing cost or quality. So how can PCB design teams keep their development schedules on track without sacrificing quality or risking a failed prototyping run?

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Why you should be using Concord Pro?

A journey of a thousand miles begins with a single step, or so the aphorism goes. I think it’s worth noting that the first step is the most difficult to take. Analysis Paralysis is especially true when dealing with a new software package, including the recent release of Concord Pro. The recent version has brought with it a deluge of interest and enthusiasm in such a phenomenal tool. But I must say, Altium hit this one out of the park.

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What Types of EMI Filters are Best for Passing EMC Certification?

When you need to pass EMC certification and your new product is being crippled by a mysterious source of EMI, you’ll probably start considering a complete product redesign. Your stackup, trace geometry, and component arrangement are good places to start, but there might be more you can do to suppress specific sources of EMI. There are many different types of EMI filters that you can easily place in your design, and that will help suppress EMI in a variety of frequency ranges.

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An Overview Of PCB Outer Layer Processing

Previously, I described the PCB fabrication operations relative to inner layer processing, lamination, drilling, and plating. The last step in the process is outer layer processing which is described below. Once the desired plated copper thickness of a PCB has been achieved, it’s necessary to etch away the copper between the features in order to define the outer layer pattern.

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How Do Pads and Vias Impact Total Capacitor Parasitic Inductance?

There are many factors at play in determining the impact of inductance on high-frequency power distribution systems. Two topic areas, inductance of the decoupling capacitor and inductance of the power planes, were addressed in earlier articles. This article will focus on the inductance of the capacitor footprint and via inductance from the capacitor footprint back to the PCB power planes.

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Analyzing Crosstalk on FIFO and DDR4 Parallel Bus Interfaces

High-speed buses, whether single-ended or differential, can experience any number of signal integrity problems. A primary problem created by propagating signals is crosstalk, where a signal superimposes itself on a nearby trace. The industry-standard PCB design tools in Altium Designer® already include a post-layout simulator for examining crosstalk. Still, you can speed up crosstalk analysis in parallel buses when you use a powerful field solver.

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Amplifier Stability at High Frequencies and Stray Capacitance

Any time-dependent physical system with feedback and gain has conditions under which the system will reach stable behavior. Amplifier stability extends these concepts to amplifiers, where the system output can grow to an undesired saturated state due to unintended feedback. If you use the right design and simulation tools, you can easily account for potential instability in your circuit models before you create your layout.

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Working with Design Variants

The concept of design variants entails taking a single PCB design, and then on the assembly side, modifying specific components used in the design. Either by not installing, not installing, or choosing alternate components as replacements on a specific assembly to ultimately create different end products. In that way, you could support multiple product lines. This article describes the approach to working with variants. 

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Setting Up Concord Pro Revisions and Lifecycle

Before anything else, some advice. The revisions and lifecycle are an area that takes some planning. It used to be that Concord Pro was primarily for components, but now it has gone far beyond that. With the ability to store and manage many other items, including your various templates, projects, even PDF documents, not everything will have the same revision scheme. Concord Pro is so powerful that it can handle any revision scheme you’d want to set up.

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How to Successfully Design a BGA

Whether the board will be placed in a high pressure vessel or underwater, your design will need to withstand pressure to avoid failure. On the enclosure side, your vessel should be rated up to a certain pressure and may require frequent cycling to prevent implosion. On the electronics side, component selection and layout (especially at high voltage) become critical to preventing failure and ensuring reliability.

Blog
Altium Designer 20.2 Update 1 is now available

The first update of Altium Designer 20.2 and Altium NEXUS Client 3.2 is now available. You can update through the Altium Designer update system ("Extensions and Updates") or download fresh builds from the Downloads section of the Altium website. Click on "Read More" to see a list of all changes in this update.

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NEW
Embedded thumbnail for How to Input Via Delay in Altium for DDR Routing
How-To's
How to Input Via Delay in Altium for DDR Routing

In this video, we tackle a real viewer question about DDR3 routing across multiple PCB layers and show how via delay can silently eat into your skew margin before you’ve even finished routing, using Altium’s default 10-layer stackup as a reference.

NEW
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How-To's
Clearly Show Jumper Wires in Your Harness Designs

Support has been improved so that jumper wires connecting two cavities within the same connector are now properly shown in Layout Drawings, making the connector wiring easier to understand during documentation and review.

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How-To's
Why Datasheet PCB Guidelines Are Often Wrong

Watch our brand-new video where we tackle the persistent issue of outdated PCB design guidelines still found in datasheets and application notes from major semiconductor manufacturers. Drawing on viewer comments, real-world datasheet examples, and insights from industry experts, we examine why recommendations such as splitting analog and digital ground planes (an approach rooted in the 1980s) continue to circulate despite their potential to cause EMC failures, signal integrity problems, and costly redesigns.

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How-To's
Keep Your Harness Designs in Sync with Library Updates

The "Update From Libraries" feature has been enhanced to provide broader support for harness-related objects across both Wiring Diagrams and Layout Drawings. With this expansion, a wider range of harness components such as connectors, wires, splices, and associated attributes can now be synchronized directly with their corresponding library definitions.

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How-To's
How to Set Up Flex PCB Materials in Altium

Discover how to set up flex and rigid-flex PCB materials in Altium with the Layer Stack Manager. In this tutorial, you’ll follow the key steps for defining polyimide cores, adhesive layers, coverlay, and stiffeners helping you build accurate, production-ready rigid-flex PCB designs.

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Altium Stories
How Benchmark Unifies Hardware Development with the Altium Platform

Discover our latest customer success story and see how Benchmark streamlined hardware development using the Altium Platform. By leveraging a unified environment with real-time data, synchronized ECAD-MCAD workflows, and built-in collaboration tools, their engineering teams eliminated manual handoffs, improved cross-domain visibility, and accelerated project delivery while staying perfectly aligned.

Embedded thumbnail for ESP32-S3 Design Deep Dive: Power, RF, and Layout Best Practices
How-To's
ESP32-S3 Design Deep Dive: Power, RF, and Layout Best Practices

Explore our detailed design review of a custom ESP32-S3 PCB. This four-layer board is built around the ESP32-S3 microcontroller chip (not the standard module) and includes an integrated LiPo charging circuit, USB-C with data line protection, NCP voltage regulators, and a ceramic chip antenna with a properly tuned impedance matching network.

Embedded thumbnail for Working as One for What Matters Most | How Benchmark Unifies Engineering Teams
Altium Stories
Working as One for What Matters Most | How Benchmark Unifies Engineering Teams

See how Benchmark Electronics uses Altium’s collaborative hardware development platform to unify its electrical, mechanical, and software engineering teams. By replacing manual processes, disconnected tools, and siloed workflows with a shared workspace, Benchmark unlocked a new way of working.

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How-To's
PCB Design Tips to Improve RF Power Amplifier Layout

Take a deeper look at RF power amplifier PCB design as we expand on our original 6 GHz RF signal generator tutorial with an in-depth design review. Discover essential layout optimization techniques such as switching regulator routing, feedback loop placement, stitching via implementation, and effective copper balancing.

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Altium Stories
How Altium's Assembly Assistant unifies Quantum Systems' Dev Process

Quantum Systems develops unmanned drone systems for aerial intelligence and rapid, field-ready innovation. With the Assembly Assistant, their team streamlined a once tedious prototype build process, eliminating manual exports, file conversions, and unnecessary guesswork.

Embedded thumbnail for Creating Stacking Stripes for PCB Fabrication: Altium Tutorial
How-To's
Creating Stacking Stripes for PCB Fabrication: Altium Tutorial

Watch our new tutorial where we demonstrate how to place stacking stripes along the edge of a PCB and configure design rules to control clearances. In this video, you’ll learn how to create a dummy net, use the query system to apply rules specifically to stacking stripes, and leverage split planes on internal layers.

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How-To's
Empower Your Designs with Advanced Power Analysis

Power Analyzer brings clarity. Agile Teams brings control. Combined, they help teams deliver reliable hardware with confidence.

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How-To's
Component Selection Process Tips for PCB Design

Explore our new component selection tutorial and learn Zach Peterson’s proven approach to finding and choosing parts that take your electronic designs from good to exceptional.

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How-To's
Signal Analyzer by Keysight Promo Video

Design faster, collaborate smarter, and catch signal integrity issues early with Altium Agile Teams and the Signal Integrity Analyzer by Keysight — both integrated directly into Altium Designer Agile. Check out our new promo video to learn more.

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How-To's
NFC Reader Testing: Flashing and Validating the Project

Join Zach Peterson as we build and test an NFC reader board from start to finish. You’ll see how a custom NFC reader goes from manufacturing to working hardware, with step-by-step guidance on firmware flashing, power checks, and RFID tag detection.

Embedded thumbnail for Power Analyzer by Keysight Promo Video
How-To's
Power Analyzer by Keysight Promo Video

Unlock faster, more reliable PCB design with Altium Designer Agile Teams and Power Analyzer by Keysight. Integrated directly inside Altium Designer, this powerful combination enables fast, secure, and adaptive collaboration helping engineering teams move quickly, stay aligned, and scale confidently. Watch this short video to see how this software improves your PCB design process.

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