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Modeling Copper Foil Roughness in Altium Designer's Impedance Profiler

With the new layer stack manager in Altium Designer®, you can now include copper foil roughness factors directly in your impedance calculator. This is quite easy to do in the layer stack manager, but it begs the question: what exactly is the copper roughness factor? Which value should be used for your interconnects?

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Resolving Errors in the PCB

We’ve looked at how to set up the Design Rule Checker to help us analyze our PCB design errors. Now it’s time to resolve these errors and prep our design to start generating output files.

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High-Speed Signal Routing: The 5 Important Constraints

After you capture your schematic as an initial layout and create an initial component arrangement, it’s time to define your routing constraints. Doing this early will allow your DRC engine to spot rules violations before you finish your layout. Likewise, you’ll be able to modify the default rule set to meet your layout requirements. Here are the important routing constraints you’ll need to check before you start routing your board.

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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Jun 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog May 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 May 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog May 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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Blog
What is the Best Cloud PCB Design Software?

Not all cloud PCB tools are created equal, especially when design complexity increases. This article breaks down key differences between cloud-native and hybrid solutions, helping engineers choose the right approach for performance and scalability.

NEW
Blog
From Rework to Revenue: Digital PCB DFMA

This article explores how traditional, manual DFMA workflows lead to costly rework, delays, and poor collaboration across engineering teams. It shows how a connected, digital approach enables better data integrity, faster design cycles, and improved manufacturing outcomes.

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How to Choose the Right Components for Your BOM

A strong BOM can make the difference between smooth production and costly delays. Discover a practical approach to choosing components that stay available, meet compliance requirements, and keep your project on schedule.

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From Scattered Requirements to Confident Product Development

See how the Requirements Portal transforms disconnected requirements into a single, live source of truth that engineers can trust at every stage of a project! Real customer stories in the article prove it’s already helping teams cut down on rework and bring products to market faster.

Blog
What is the Best PCB Design Tool For Students?

Students need PCB software that’s intuitive, affordable, and useful for building real skills. This article compares the strengths and weaknesses of leading design tools, from hobbyist platforms to industry-standard software.

Blog
What Is Collaborative Engineering?

Collaborative engineering is all about breaking down silos so electrical, mechanical, and sourcing teams can work as one with shared data and real-time updates. This article shows how that approach helps you spot issues early, reduce rework, and get products out the door with fewer surprises.

Blog
Bend Reliability: How Trace Geometry and Materials Impact Flex Lifespan

Focused on durability under repeated mechanical stress, this piece details how routing strategy, copper thickness, adhesive systems, and bend radius selection determine flex lifespan. Engineers will find actionable recommendations for reducing strain concentration and improving long-term performance in high-cycle applications.

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PCB Design Process: The EDA Design Approach

Dive into how a modern EDA workflow transforms PCB design by linking electrical, mechanical, and manufacturing requirements from idea to final release. With constraint‑driven integration, you can cut down on respins and bring better boards to market faster.

Blog
Getting Started for Mechanical Engineers

Explore our collection of MCAD Collaboration walkthroughs, where you’ll discover how to synchronize mechanical constraints and keepouts, maintain traceability with advanced history and revision control, and streamline electromechanical connectivity through harness synchronization. These topics and many more are covered in this article.

Blog
Are Your ECAD Tools Holding Back Engineers’ Productivity?

The article highlights that productivity issues often stem from tool limitations rather than engineer effort, especially as project complexity grows. ECAD tools that offer clear version control, cross-discipline integration, and workflow awareness are key to sustaining efficiency.

Blog
7 Ways to Catch Rules & Constraints Early – Checklist

Discover seven actionable ways to spot and fix rules and constraint issues before they derail your PCB project. Using Altium Designer Agile, these tips help you build more manufacturable and reliable boards with fewer iterations.

Blog
Do You Need an IPC-D-356 Netlist?

If your output package is Gerber-based, adding an IPC-D-356 netlist can dramatically improve how your design is reviewed and validated for production. Here’s when it matters, what it contains, and how to generate it quickly in Altium.

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Altium Designer's 25 Quantitative Benefits
Auto-tuning Your Way to Faster PCB Design

Watch how the Auto Tuning feature in Altium Designer 25 delivers optimized DDR4 routing in a single click! Fewer steps, massive time savings. Try our Benefit Calculator to estimate your own time and cost savings.

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Enhanced Constraint Manager in Altium Designer 25
Enhanced Constraint Manager in Altium Designer 25. Part I: From Directives to Creepage Rules

We are introducing a new video series on the Enhanced Constraint Manager in Altium Designer 25. In the first chapter, Samer Aldhaher demonstrates how to define net classes, apply clearance and creepage rules, and validate constraints within both the schematic and PCB. The video uses a 1kW, 400V brushless DC motor driver project to illustrate real-world applications.

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Altium Designer's 25 Quantitative Benefits
Design Faster with Altium Designer 25

Every second and every click count in the product development cycle. See how the new PCB Layout Replication feature in Altium Designer 25 boosts your efficiency in the PCB design process. Want to improve even more? Check out our Benefit Calculator now!

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How-To's
Creating PCB Drill Drawings and Tables in Altium Designer

If you want to learn more about drill drawings and tables in your PCB designs using Altium Designer, this tutorial is a must-watch. In the video, our Tech Consultant Zach Peterson walks you through multiple methods for generating these critical fabrication documents, including automatic Gerber outputs and custom drawings.

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New in Altium Designer 25
Streamlining Team Collaboration in Industrial PCB Projects - Recording Preview

This webinar recording shows how Altium Designer and Altium 365 improve team collaboration in industrial PCB projects. It covers features like version control, live commenting, task tracking, and JIRA integration to help teams work more efficiently and reduce costly errors.

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How-To's
AC Coupling Capacitors: Placement for High-Speed PCB Design

Learn the facts about AC coupling capacitor placement in high-speed PCB designs. In this video, Zach Peterson explores the ongoing debate: should AC coupling capacitors be placed near the transmitter or the receiver in high-speed differential pairs?

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New in Altium Designer 25
Coming Soon: Export 3D-MID Tracks as Centerline Curves

Coming Soon: 3D-MID Track-to-Centerline Export allows you to export conductive tracks on 3D substrates as precise centerline curves within STEP files—enabling seamless integration with advanced 5-axis manufacturing processes. Explore more upcoming upgrades on our Coming Soon page.

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New in Altium Designer 25
Advanced xSignal and Impedance Control Techniques - Recording Preview

This webinar recording explores advanced xSignal and impedance control techniques in Altium Designer 25. It covers defining xSignals, managing impedance profiles, differential pairs, and delay tuning—all essential for high-speed PCB design. Full recording you find here: April 2025 COM Webinar Recording.

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How-To's
Coming Soon: Embedded 3D Models for Harness Designs

Coming soon: the Embedded 3D Models for Harness Designs feature will automatically include Parasolid-format 3D models in your harness layout drawings. This improves integration with MCAD CoDesigner, enabling seamless synchronization between electrical and mechanical design domains. To see more upcoming upgrades, visit our Coming Soon page.

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New in Altium Designer 25
Make Smarter Design Decisions with Signal Analyzer by Keysight

Discover how to simplify your workflow and boost design confidence with Signal Analyzer by Keysight—a complete extension available right inside Altium Designer 25. This whitepaper shows you how to analyze impedance, delay, and insertion/return loss without ever leaving your design environment.

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Altium Designer's 25 Quantitative Benefits
Unveiling 86% Task Time Efficiency in Altium Designer 25

Watch how Altium Designer 25 saves time on PCB visualization. This short video shows a side-by-side comparison of the same task done in Altium Designer 25 vs. an external CAD tool—revealing big time and click savings. A great teaser to highlight the value of the unified design environment and promote the Benefit Calculator.

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How-To's
AGND vs PGND: Proper Net Tie Connections in Power Regulator PCB Design

What’s the difference between AGND and PGND — and when should you use a net tie? Zach Peterson breaks down proper PCB layout for buck converters, grounding best practices, and why component placement matters in switching regulator designs.

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Altium Stories
Students at Monash UAS Fly Higher with Altium Solutions to Power Their Autonomous Drone Technology

Discover how the Monash Uncrewed Aerial Systems team leverages Altium Designer, MCAD CoDesigner, and Altium 365 to develop custom drone boards for critical humanitarian missions.

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New in Altium Designer 25
Say Goodbye to Disjointed Workflows: Unified Product Design in Altium Designer 25

Check an overview of how Altium Designer 25 unifies Multi-Board and Harness Design into a seamless, efficient workflow for faster, error-free product development.

Embedded thumbnail for From Concept to Reality: Updated 3D-MID Demo in Altium Designer 25
New in Altium Designer 25
From Concept to Reality: Updated 3D-MID Demo in Altium Designer 25

A walkthrough of the new 3D-MID capabilities in Altium Designer 25. Covers setting up a 3D PCB document, component placement on curved surfaces, routing with grids and sketches, exporting for LDS manufacturing, and generating a 3D pick-and-place file.

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Altium Designer's 25 Quantitative Benefits
Take 66% of Your Time Back with Custom Pad Stack in Altium Designer 25

This video demonstrates the measurable productivity gains of using the Custom Pad Stack tool in Altium Designer 25. It compares a detailed QFN-32 footprint customization process across versions, showing a significant reduction in time and mouse clicks—2 min 5 sec vs. 6 min 2 sec, and 45 vs. 116 clicks.

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