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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

Blog
PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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Blog
PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Jun 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog May 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 May 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog May 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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New in Altium Designer 20 Apr 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

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New in Altium Designer 20 Apr 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Blog Apr 22, 2020
Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Read full article in our blog:

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New in Altium Designer 20 Apr 21, 2020
New Length Tuning Engine

The tuning engine in Altium Designer has been redesigned and is now better than ever. Tuning sections can be picked up and moved to new locations on the track. What is truly remarkable is that the tunings are completely dynamic and change shape and fill patterns depending on the boundaries and surroundings.

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Collaborators Visualization
Blog
Soft Locks [Conflict Prevention] in Altium 365

Conflicts can occur when multiple people work on the same project simultaneously. The user might not realize that they are not looking at the latest version of the documentation, leading to problems later. To address this issue, Altium features an intuitive graphical user interface that allows you to examine conflicts quickly and carefully

Guide to Monte Carlo in SPICE
Blog
The Basics of Monte Carlo in SPICE: Theory and Demo

Anytime you place a component in your PCB, it’s almost like you’re gambling. All components have tolerances, and some of these are very precise, but others components can have very wide tolerances on their nominal values. In the event the tolerances on these components become too large, how can you predict how these tolerances will affect your circuits?

BGA Land Patterns and Footprints
Blog
What's In Your BGA Land Pattern and Footprint

If you look in datasheets for most components, you’ll often find a recommended land pattern, usually alongside some mechanical package information and assembly information. This is not always the case with BGA components, especially components with high ball count. There are a few reasons for this that we can speculate: those ball counts might just be too big to put into a single page, or the manufacturer just expects you to know how to create that land pattern.

Molded Interconnect Devices
Blog
MIDs Make a Comeback as Vertical SMD Modules for Your PCB

Molded interconnect devices are essentially plastic molded substrates with traces running along any surface, including at right angles and running vertically. Altium users can use the new 3D Routing extension to design their own component carriers, which can be mounted vertically in a standard assembly process. If you’ve always wanted to vertically mount components or entire circuits, but without the expense of adding a flex section to your design, the new 3D Routing extension with HARTING’s component carrier designs provides a unique solution.

MCAD CoDesign Process
Blog
MCAD CoDesigner 2.9.0 is Out

Altium has released version 2.9.0 of the MCAD CoDesigner. This version has the option to exclude small components when transferring from ECAD to MCAD. The arc behavior was improved, and the support for splines in board shape and cutouts was added. With this release, you can now select a specific SOLIDWORKS configuration of a part to use on the board and view the improvements made for Siemens NX.

Rigid-Flex in Altium Designer
Blog
Support for Rigid-Flex in Altium Designer

Altium Designer's world-class PCB design features help users quickly get started with new rigid-flex designs and prepare them for manufacturing. Rigid-flex in Altium Designer starts with designing a manufacturable PCB layer stack complete with via transitions and any calculated impedance requirements. Keep reading to see how Altium Designer supports your flex and rigid-flex designs.

2+N+2 PCB Stackups
Blog
2+N+2 PCB Stackup Design for HDI Boards

Like any other advanced PCB, success in HDI design comes from designing the right stackup. One common HDI stackup used to support routing into moderate pin count, high-density BGA components is the 2+N+2 PCB layer stack for HDI boards. We’ll explore this stackup more in this article, as well as how it is related to other advanced stackups used in HDI PCBs.

PDF Viewer in Altium 365
Blog
PDF in Altium 365 Web Viewer

Altium 365 Web Viewer now includes a built-in PDF viewer that allows you to view PDF files in releases without an external PDF viewer application. Keep reading to learn about new key features that make your work easier

Rigid-Flex Applications
Blog
Flex and Rigid-Flex PCB Applications

There are two basic reasons for designing a flex circuit into your product: to build a compact and efficiently assembled device, or to make the circuit dynamically integrated with the mechanical function of the product. You may, of course, lean on both of these reasons for justifying the use of flex circuits. On this note, let’s look at some rigid-flex PCB applications and design examples to see the issues that spring to mind when designing flex circuits

Sharing Settings in Altium 365
Blog
Granular Sharing — Role and Group Management

With Altium 365, you can grant permission to teams or users based on the specific needs of a project. We have expanded Altium 365’s file-sharing setting, giving you more granular control over who can download source files and reshare projects with others

Use your DRCs
Blog
Design Rule Checking in the PCB Design Workflow

Any time you design a PCB, and you want to turn it into a real product, you will have to make sure the design obeys the constraints within the standard PCB manufacturing process. This imposes multiple rules on any design, and ECAD software will enforce design rules as you create the board to ensure you obey these important constraints. Make sure you enforce the right design rules at the beginning of the PCB design workflow 

How to select high frequency materials
Blog
Best Practices for High-Frequency PCB Material Selection

High frequency PCB design can seem esoteric, and I've heard many an engineer describe it as "black magic"! The subject is also a bit confusing, especially once someone asks which frequencies could be reasonably considered "high". Before you do anything inside the layout for a high-speed or RF PCB, you will need to pay attention to the materials being used in the board. If you're unsure which high frequency PCB materials you should use, then keep reading to learn more.

PCB Noise Reduction
Blog
PCB Noise Reduction: Do You Need Isolation, Shielding, or Filters?

Of all the noise and operational challenges designers face in their PCBs, there is one overarching problem that is arguably most popular: electronic noise. It could originate as an SI/PI problem, it could possibly arise from some external source, or it could be good old-fashioned crosstalk! These tend to fall into three categories: adding shielding, doing something to create isolation, or placing filters. Let's look at all of these as they tend to be the default solution set when confronted with many noise problems.

What’s New in Altium 365
Blog
What’s New in Altium 365: Version Control for Hardware, Layer Stackup in Web Viewer, and SOC 2 Type 1 Certification

In February, we hit a new record in the number of users on the platform. The Altium 365 user community is now 20,000 strong! You can now migrate from an external version control system to Altium 365 preserving the history of commits. We also received the SOC 2 Type 1 certification from KPMG, made layer stack available in the web viewer, and added the brand new capability to track tasks in the context of your design project. Keep reading to learn more!

Rigid-Flex in Altium Designer
Blog
Support for Rigid-Flex in Altium Designer

Rigid-flex in Altium Designer starts with designing a manufacturable PCB layer stack complete with via transitions and any calculated impedance requirements. Flex sections also need to be placed in the layer stack before moving into the PCB layout. Once inside the PCB editor, bending lines can be clearly defined in the PCB layout, and these can be visualized in Altium Designer's 3D PCB design tools. Keep reading to see how Altium Designer supports your flex and rigid-flex designs.

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Embedded thumbnail for Back Drilling in Altium Designer
How-To's
Back Drilling in Altium Designer

In this video, we will learn about Back Drilling technology, how to set up back drilling using the Layer Stack Manager, and how to set up the Stub Length sizes for back drilling by specifying applicable nets using the Design Rules Editor.

Embedded thumbnail for Distributed - Element Circuits in RF Design
How-To's
Distributed - Element Circuits in RF Design

The capacitance and inductance of Distributed-Element circuits are determined by the shape and location of different copper elements in the PCB layout, instead of being concentrated in one point in space. Learn how to work with these circuits in Altium Designer.

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How-To's
Collaborative Editing

Save time and minimize reworks while teaming up on a PCB design from anywhere in the world. Watch the video for a sneak preview of the new collaborative editing functionality.

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How To Work with Power Analyzer by Keysight
Exporting Results

After completing your simulation in Power Analyzer by Keysight, you will likely need to export some of the results for further analysis. In this video, we will show you how to prepare a report once the simulation is done.

Embedded thumbnail for Plane Connect - Direct in RF Design
How-To's
Plane Connect - Direct in RF Design

Designing high-frequency circuit boards requires a sharp eye toward maintaining signal integrity. Some signal connections are more prone to interruption than others. In this video, you can learn how Altium Designer's Polygon Connect Design Rule and the Thermal Relief option can help in the PCB design process.

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How To Work with Power Analyzer by Keysight
Understanding and Correcting Violations

When you finish the Power Analyzer by Keysight simulation process, you may find some design problems. In this video, we will learn how to understand and correct any violations that may arise on your board.

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How-To's
Routing Any Angle or Arc in RF Design

High-frequency signals require special consideration when routing. Altium Designer allows you to add RF nets to a net class, then apply design rules. Learn how, as well as some other handy high-frequency routing tips, in this video.

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How To Work with Power Analyzer by Keysight
Working with Power Analyzer Panel

Learn how to use the Power Analyzer software by Keysight panel. This video explains all the basic instructions and provides helpful hints for using the software effectively.

Embedded thumbnail for Which PCB Materials are used in RF Design
How-To's
Which PCB Materials are used in RF Design

High frequency signals are carried on circuit boards via transmission lines. Learn the differences between standard 50 ohm impedance microstrip lines and coplanar transmission lines in this video. We also explore the best-use cases for coplanar transmission lines, how they impact loss and interference, dielectric thicknesses, and more.

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How To Work with Power Analyzer by Keysight
Configuring Autorecognition

Before using the Power Analyzer by Keysight, it is important to configure certain parameters. In this video, we will demonstrate how to properly set up the software for auto-recognition.

Embedded thumbnail for Adding Power Nets for Simulation
How To Work with Power Analyzer by Keysight
Adding Power Nets for Simulation

One of the most important things when designing your PCB is to check and measure the quality of electrical power for your project. Power Analyzer by Keysight offers you the ability to simulate how power is distributed on your PCB. In this video, we will show you how to prepare power nets for simulation in Altium Designer.

Embedded thumbnail for How to Use Transmission Lines in RF Design
How-To's
How to Use Transmission Lines in RF Design

High frequency signals are carried on circuit boards via transmission lines. Learn the differences between standard 50 ohm impedance microstrip lines and coplanar transmission lines in this video. We also explore the best-use cases for coplanar transmission lines, how they impact loss and interference, dielectric thicknesses, and more.

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How-To's
How to Reverse Engineer a PCB from Gerber Files

Have you ever done a reverse-engineering? In this video we walk you through the process how to prepare a PCB from Gerber files, using a variety of methods, including via CAMtastic in Altium Designer.

Embedded thumbnail for How to Use Power Regulator Circuits in Series and Parallel
How-To's
How to Use Power Regulator Circuits in Series and Parallel

In this tutorial video we show you two ways to get more power out of your power supply using power regulator circuits in series and in parallel.

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How-To's
Measuring in the PCB

Altium Designer gives you fine grained control over how you measure object distances in the PCB. When spacing is such a critical aspect of board layout, this control is absolutely necessary. We'll show you how to utilize the measure distance command and measure selected objects, as well as how to measure tracks and faces of 3D bodies.

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How-To's
Polygon: Polygon Creation

Learn how to create polygon pours to ensure proper copper distribution on your board.

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