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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Jun 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog May 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 May 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog May 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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New in Altium Designer 20 Apr 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

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New in Altium Designer 20 Apr 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Blog Apr 22, 2020
Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Read full article in our blog:

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New in Altium Designer 20 Apr 21, 2020
New Length Tuning Engine

The tuning engine in Altium Designer has been redesigned and is now better than ever. Tuning sections can be picked up and moved to new locations on the track. What is truly remarkable is that the tunings are completely dynamic and change shape and fill patterns depending on the boundaries and surroundings.

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Today's PCB Designers Are Driving Electronics Product Design
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Today's PCB Designers Are Driving Electronics Product Design

What can the industry do to support PCB designers as they continue taking a more active role in product development? Here at Altium, there has been a progressive shift towards looking at the system level and creating tools that get designers more involved throughout the product development process. As the saying goes, over the wall engineering is over… today’s most successful products are built in a collaborative process.

Phased Array Antenna Design for 5G Applications
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Phased Array Antenna Design for 5G Applications

As the 5G rollout progresses and researchers continue to discuss 6G, many new 5G-capable products operating in sub-GHz and mmWave bands are reaching the marketplace. Devices that will include a 5G-compatible front-end, whether small stations/repeaters or handheld devices, use phased arrays as high-gain antenna systems to provide high data throughput without losing range at higher frequencies.

IPC - Vias
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IPC - Vias

Via protection is an important part of modern PCB design. It provides additional benefits in PCB manufacturing and assembly, increasing the number of acceptable products.

Power Integrity Analysis in Your PCB Design Software
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Power Integrity Analysis in Your PCB Design Software

Power integrity problems can abound in modern PCBs, especially high-speed boards that run with fast edge rates. These systems require precise design of the PDN impedance to ensure stable power is always delivered throughout the system.

Schematic Compare
Blog
Schematic Compare

A design project doesn’t appear out of nowhere. The design process spreads over time, and project documents change. Schematic documents gradually become more complex, new functional blocks appear, and already finished parts can be modified and updated.

Embedded Capacitance Materials Overview
Blog
Embedded Capacitance Materials Overview

Capacitance is your friend whenever you need stable power integrity, which is why there is so much focus on decoupling capacitors. While these components are important and they can be used to provide targeted power integrity solutions to certain components, there is one specialty material used to supercharge capacitance in your PCB stackup or package substrate. 

How To Import Libraries and Manage Components With Altium 365
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How To Import Libraries and Manage Components With Altium 365

The problems you can experience with components and libraries are endless. These problems are the most significant source of design issues and the biggest reason behind respins, costing companies untold amounts of lost profit annually.
If you want to have a better understanding of how to use Altium 365 to maintain a strong and centralized library that is free of problems and headaches, you may want to consider attending this lecture.

The High-Speed PCB Stackup Design Challenge
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The High-Speed PCB Stackup Design Challenge

As much as we would like to build every high speed PCB perfectly, with ideal SI/PI/EMI characteristics, it isn’t always possible due to many practical constraints. Sometimes a stackup can be “good enough,” even for a high-speed PCB. This always comes from the need to balance engineering constraints, functional requirements, and the need to ensure signal and power integrity in a high-speed design, and finally to ensure compliance with EMC requirements.

How I Improved My Collaboration Efficiency with Altium 365
Blog
How I Improved My Collaboration Efficiency with Altium 365

Involving the whole team that will bring a product to completion early on in the development cycle is vital to efficient development. Design reviews with all the relevant parties are critical at each step of the design process, starting with high-level component selection, then through the schematic capture and PCB layout stages. 

Countersink and Counterbore
Blog
Countersink and Counterbore

Ergonomics and convenience are important issues when designing a printed circuit board and the device as a whole. A lot of Altium Designer tools are aimed at solving them. These include Countersink and Counterbore holes, which allow the use of various types of screws in the mounting holes of the board.

Migrating Data From Other Version Control Systems
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Migrating Data From Other Version Control Systems

The development of electronic devices always involves the release of many different types of files. And these files are not static - they change as the project progresses. When filling a project with data, a user creates new files, modifies outdated files that have become irrelevant. Managing project data is a separate task, especially for large developments where several participants with different specializations are involved in the process.

Properties Panel Tuning
Blog
Properties Panel Tuning

High-speed PCBs often require tuning groups of tracks, both single and differential. Altium Designer includes powerful tools that allow you to solve such tasks quickly and with high quality. Study this document and achieve the desired result even faster.

Reflectionless Matching vs. Conjugate Matching: An Apparent Contradiction
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Reflectionless Matching vs. Conjugate Matching: An Apparent Contradiction

There is one confusion related to impedance matching that comes up again and again, and it appears to be a fundamental confusion between reflection and power delivery. This leads to an apparent contradiction that arises when we try to generalize power delivery to wave reflection, despite the fact that the two were not meant to be related.

Properties Panel Routing
Blog
Properties Panel Routing

Routing is one of the most time-consuming stages of PCB design. Altium Designer has a large set of tools that allow you to do it as accurately and quickly as possible. This document will help you to learn how to manage your routing effectively and use it to its fullest extent.

Quarter-Wave Transformer Design For Real and Reactive Loads
Blog
Quarter-Wave Transformer Design For Real and Reactive Loads

RF systems operate with specific impedance values across entire interconnects, including on PCBs. Not all RF components are packaged in integrated circuits with defined impedances, so impedance matching circuits and line sections are needed to ensure signal transmission between different sections of an interconnect. One of these impedance matching techniques is the quarter-wave impedance transformer, which can be implemented as a printed trace with specific impedance.

Schematic
Blog
Altium Designer 22.10 Update

We are happy to announce that the Altium Designer 22.10 update is now available. Altium Designer 22.10 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

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How-To's
Coming Soon: MultiBoard Draftsman

MultiBoard Draftsman enhances the efficiency of design reviews and assembly precision by offering a unified platform for detailed viewing and documentation of MultiBoard Designs. Discover more about this feature in our brand-new short video.

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How-To's
Coming Soon: PCB Layout Replication

PCB Layout Replication allows quick replication of layouts for repetitive circuitry blocks in a flat PCB design. In this short video we will show you how this new tool (scheduled for release on December 13th) eliminates the need to do repetitive tasks manually or for various workarounds like snippets or multi-channel designs.

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How-To's
Coming Soon: Constraint Manager

Constraint Manager simplifies PCB design by facilitating collaborative constraint definition from both Schematic and PCB. Learn more about this new feature, which streamlines the process of setting electrical clearances and creating rules while centralizing class management for time-saving convenience.

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Simulation in Altium Designer
Debounce Circuit

Learn how to simulate the circuit, identify a common issue, and walk through how to diagnose and correct any errors found in a seemingly well-designed debounce circuit. 

Embedded thumbnail for Import Component Footprints Faster with Altium Designer. Part II: Using an External Library, Internal IPC Compliant Footprint Wizard, and Datasheet-Based Creation
Import Component Footprints Faster with Altium Designer
Import Component Footprints Faster with Altium Designer. Part II: Using an External Library, Internal IPC Compliant Footprint Wizard, and Datasheet-Based Creation

In this video, we will guide you through three distinct manual component import methods; employing an external library, utilizing the internal IPC Compliant Footprint Wizard, or creating one yourself based on documentation.

Embedded thumbnail for Import Component Footprints Faster with Altium Designer. Part I: Manufacturer Part Search & External Plugin
Import Component Footprints Faster with Altium Designer
Import Component Footprints Faster with Altium Designer. Part I: Manufacturer Part Search & External Plugin

In this video, we will demonstrate the first two methods of importing components into Altium Designer; through Manufacturer Part Search or by using an external plugin.

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Simulation in Altium Designer
Buck Converter

Learn how to run a transient simulation, analyze the waveforms, and measurement techniques you can use to determine a voltage ripple with a buck converter as an example. 

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How-To's
Edge Plating in RF Design

PCB Edge Plating provides additional noise suppression and improves EMC. In this video we provide you some practical tips for creating metalized PCB edges in Altium Designer.

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Custom Pad Stack in Altium Designer
Custom Paste Mask and Solder Mask

Altium Designer allows you to freely customize paste and solder mask shapes, which allows you to adapt your design for non-standard component footprints.

Embedded thumbnail for Colpitts Oscillator
Simulation in Altium Designer
Colpitts Oscillator

Learn how to effectively fix errors in circuit simulation and other problem-solving techniques using a Colpitts Oscillator design as an example. 

Embedded thumbnail for Custom Thermal Reliefs for Pads
Custom Pad Stack in Altium Designer
Custom Thermal Reliefs for Pads

Altium Designer allows you to add, remove, and edit thermal relief spikes anywhere on a pad, regardless of its shape. Using these can improve soldering and prevent manufacturing problems like tombstoning.

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Simulation in Altium Designer
Notch Filter

Learn how to run an AC sweep analysis, execute a Monte Carlo simulation, and interpret the results using a notch filter as an example. 

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Custom Pad Stack in Altium Designer
Custom Pad Shapes

Modern components often contain pads with complex shapes. Altium Designer allows you to create custom pad shapes quickly and easily, and manage them like you would a standard pad.

Embedded thumbnail for Low-Pass Filter
Simulation in Altium Designer
Low-Pass Filter

Learn how to modify an op amp low-pass filter circuit for simulation. 

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How-To's
Design Reuse

If you need to shorten your time-to-market, reduce costs, and minimize errors in the design process. Then you need to make sure that you’re designing smarter, with design reuse blocks. Check out this demo to see how it works.

Embedded thumbnail for Flyback Converter
Simulation in Altium Designer
Flyback Converter

Learn how to use transient analysis on an example flyback converter and handle basic errors during the simulation preparation. 

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