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The PCB Fabrication Process — what Every Design Engineer Needs To Know, Part 2

In Part 1 of this article, I described the first steps that occur during the PCB fabrication process. They detailed the inner layer processing effort as well as the efforts that take place during the transition from inner layer processing to lamination. This part of the article will provide a detailed description of the lamination, drilling and plating processes.

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The PCB Fabrication Process—What Every Design Engineer Needs To Know, Part 1

There are still a number of designers - perhaps most of them - who have never toured a PCB fabrication facility. They are also unaware of the various steps that occur during the fabrication process. The purpose of this article is to describe those steps and what transpires in each of them. Part 1 of this article focuses on inner layer processing and the steps that are done prior the lamination process.

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Webinar "8 Reasons to Store Your Components in Altium 365"

Working with local libraries seems like a simple solution, but we often don’t take into account the added time spent maintaining libraries and sharing them between team members. This webinar showcases the advantages of component storage in Аltium 365 to resolve the issues of local libraries and component management.

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Bridging the Gap Between Designers and Customers

Every piece of electronic equipment starts with a great idea. Transforming great ideas into real, physical products takes a team of talented individuals and multiple companies coming together to make everything from the internal components to the external hardware. Paul Payen de la Garanderie, Founder and Owner of AW Audio, an engineering services company based in France, understands these challenges very well. With an extensive background in the Audio/Visual industry, Paul has had to work with multiple companies over the years, from small start-ups to celebrated AV firms.

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Additive PCB Manufacturing: The Vaccine for Electronics Supply Shocks?

At this time, at least a quarter of the world’s population is under quarantine, with workers unable to go to offices or factories, leading to fundamental disabling of the world economy. The electronics industry is suffering greatly as well, dealing with a supply shock from factories shutting down in Southeast Asia, to demand-side shocks from Western markets literally shutting down. Now it is the electrical engineers taking the lead with additive PCB manufacturing.

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Webinar "6 Steps to Master Project Storage"

Altium 365 provides a secure cloud platform to store all of your design files in a single place so you can share them with anyone and access them from anywhere. This webinar discusses the advantages of placing, storing, and working with projects in Altium 365.

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Altium Designer 20 Changed My Layout Design Routines

I just finalized my first PCB design using Altium Designer 20. At the same time, I tested some new AD20 features, and in this article, I’ll share my thoughts about new layout design features which made the biggest impression for me: sliding, and any-angle routing.

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Designing for Antenna Isolation in Your Wireless System

Anyone who has taken apart an old cell phone or designs IoT devices knows multiple communication capabilities are present in these designs, each requiring different antennas. The RF designer should already take precautions for interconnect isolation, but antenna isolation is just as important when modeling and designing wireless systems.

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PCB Trace and Pad Clearance: Low vs. High Voltage

High voltage/high current designs carry safety requirements which need to be met by designers. Similarly, high speed designs need to have suppressed crosstalk in order to ensure signal integrity. The key design aspects that relate to both areas are your PCB trace clearance and pad clearance values. These design choices are critical for balancing safety, noise suppression, and manufacturability.

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Getting Through PCB DFM

In this article, we’ll discuss the key design features to implement, and steps to take prior to fabrication that will help prevent some DFM process pain.

Altium Designer Getting Started User Guide
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Level Up Your Design Skills - Altium Designer Getting Started User Guide Update
We are happy to announce the new update of our Altium Designer Getting Started User Guide. Whether you are new to Altium Designer or you want to brush up on some topics, the Altium Designer Getting Started User Guide will take you from a beginner to a master in PCB design.  This is only the beginning! This guide will be updated with new information based on user feedback. Let’s first go over the contents of the guide.
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Discovering Altium 365
Design Review Use Case

Design reviews are critical to being successful. Capture design discussions through contextual commenting in the web browser or in Altium Designer to ensure feedback is recorded and actioned effectively.

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Modeling Copper Foil Roughness in Altium Designer's Impedance Profiler

With the new layer stack manager in Altium Designer®, you can now include copper foil roughness factors directly in your impedance calculator. This is quite easy to do in the layer stack manager, but it begs the question: what exactly is the copper roughness factor? Which value should be used for your interconnects?

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Resolving Errors in the PCB

We’ve looked at how to set up the Design Rule Checker to help us analyze our PCB design errors. Now it’s time to resolve these errors and prep our design to start generating output files.

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High-Speed Signal Routing: The 5 Important Constraints

After you capture your schematic as an initial layout and create an initial component arrangement, it’s time to define your routing constraints. Doing this early will allow your DRC engine to spot rules violations before you finish your layout. Likewise, you’ll be able to modify the default rule set to meet your layout requirements. Here are the important routing constraints you’ll need to check before you start routing your board.

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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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HDI PCB design and HDI PCB manufacturing process
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Design Basics for HDI and the HDI PCB Manufacturing Process

As the world of technology has evolved, so has the need to pack more capabilities into smaller packages. PCBs designed using high-density interconnect techniques tend to be smaller as more components are packed in a smaller space. An HDI PCB uses blind, buried, and micro vias, vias in pads, and very thin traces to pack more components into a smaller area. We’ll show you the design basics for HDI and how Altium Designer® can help you create a powerful HDI PCB.

All About PCB Test Points
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Is It Printed or a Component? All About PCB Test Points

Test points in your electronic assembly will give you a location to access components and take important measurements to verify functionality. If you’ve never used a test point or you’re not sure if you need test points, keep reading to see what options you have for test point usage in your PCB layout.

How to Design to a Differential Impedance Specification
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How to Design to a Differential Impedance Specification

The concept and implementation of differential impedance are both sometimes misunderstood. In addition, the design of a channel to reach a specific differential impedance is often done in a haphazard way. The very concept of differential impedance is something of a mathematical construct that doesn’t fully capture the behavior of each signal in a differential trace. Keep reading to see a bit more depth on how to design to a differential impedance spec and exactly what it means for your design.

Product Lifecycle Management in Electronics Manufacturing
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Product Lifecycle Management in Electronics Manufacturing

An effective product lifecycle management (PLM) solution will integrate the tools and processes employed to design, develop and manufacture a new device. This solution goes beyond engineering activities to include the project management, process control, and financial management of the end-to-end business processes. PLM solutions create this collaborative environment where product development can flourish, bringing additional benefits in efficiencies and transparent communications, breaking silos, and speeding up the development process.

Tight versus loose coupling
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Should You Use Tight vs. Loose Differential Pair Spacing and Coupling?

In this article, we want to get closer to a realistic description of tight coupling vs. loose coupling in terms of differential pair spacing, as well as how the differential pair spacing affects things like impedance, differential-mode noise, reception of common-mode noise, and termination. As we’ll see, the focus on tight coupling has its merits, but it’s often cited as necessary for the wrong reasons.

Engineering Design Review Guide
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How to Solve Your Engineering Design Review Challenges

You’ve possibly gone through plenty of engineering design reviews, both on the front-end of a project and the back-end before manufacturing. Engineering design reviews are performed to accomplish multiple objectives, and with many engineering teams taking a systems-based approach to design and production, electronics design teams will need to review much more than just a PCB layout and BOM. Today’s challenges with sourcing, manufacturability, reliability, and mechanical constraints are all areas that must be confronted in real designs

Schematic Review Checklist
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Schematic Review Checklist

One of the most common points of failure of a device occurs even before you start to layout your circuit board. Mistakes in your schematic design can easily make their way all the way into prototypes or production without a second thought once layout starts. In this article, I’m not going to extol the virtues of a good schematic design. Instead, this article is a simple no frills checklist.

Via current carrying capacity for PCBs
Blog
PCB Via Current-Carrying Capacity: How Hot is Too Hot?

One common question from designers is current-carrying capacity of conductors in a PCB. Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool. Let’s dig into the current state of thermal demands on vias in PCBs and how they compare to internal and external PCB traces.

PCB Shield
Blog
Phalanx, not Failure: PCB Shielding to Protect Your Design

A combination of good printed circuit board design and good shielding mitigates EMI. Good PCB design for EMI shielding revolves around the layout, the placement of filters, and ground planes. A well-designed PCB minimizes parasitic capacitance and ground loops. Keep reading to learn more about PCB shielding.

Man working in Altium Designer
Blog
Best Practices in Hardware Version Control Systems

Any project can get very complex, and the PCB design team needs to track revisions throughout a project. Why worry about tracking revisions? In the event you ever receive changes to product functional requirements, major changes are made to your product’s architecture, or you’re ready to finalize the design and prepare for fabrication, it’s best to clone a project at its current state and begin working on a new version. Keeping track of all these design changes in a PCB design project takes the type of hardware version control tools you’ll find in Altium 365™.

Copper pour and via stitching
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Copper Pour and Via Stitching: Do You Need Them in a PCB Layout?

To pour or not to pour, to stitch or not to stitch… Over many years, some common “rules of thumb” have become very popular and, ultimately, taken a bit out of context. Rules of thumb are not always wrong, but taking PCB design recommendations out of context helps justify bad design practices, and it can even affect the producibility of your board. Like many aspects of a physical PCB layout, via stitching and copper pour can be like acid: quite useful if implemented properly, but also dangerous if used indiscriminately.

MOSFET Components
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Should You Use Power MOSFETs in Series?

Power MOSFETs enable a huge range of electronic systems, specifically in situations where BJTs are not useful or efficient. MOSFETs can be used in high current systems in parallel arrangements, but what about their use in series? Both arrangements of MOSFETs have their pitfalls that designers should consider. Let’s look at MOSFETs in series as they are quite useful in certain systems, but be careful to design your circuits and your PCB for reliability.

MLCC controlled ESR capacitor
Blog
Controlled ESR Capacitors: Should You Use Them for Power Integrity?

I can’t think of a single product I’ve built that doesn’t require capacitors. We often talk a lot about effective series inductance (ESL) in capacitors and its effects on power integrity. What about effective series resistance (ESR)? Is there a technique you can use to determine the appropriate level of resistance, and can you use ESR to your advantage?

Ground Pour, Impedance and Losses
Blog
Microstrip Ground Clearance Part 2: How Clearance Affects Losses

If your goal is to hit a target impedance, and you’re worried about how nearby pour might affect impedance, you can get closer than the limits set by the 3W rule. But what are the effects on losses? If the reason for this question isn’t obvious, or if you’re not up-to-date on the finer points of transmission line design, then keep reading to see how nearby ground pour can affect losses in impedance-controlled interconnects.

Choosing the Right Microphone for Embedded Applications
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Choosing the Right Microphone for Embedded Applications

If you need to capture sound waves for your electrical device to process, you'll need a microphone. However, microphones these days have become very advanced, and there are so many options to choose from. They range from the relatively simple and popular condenser type microphones to state-of-the-art sound conversion solutions incorporating internal amplifiers and other electronic processing functionality. In this article, we'll take a look at some of the options available.

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Embedded thumbnail for How to Reuse Board Shapes in MCAD
Working with MCAD CoDesigner extension
How to Reuse Board Shapes in MCAD

You can use the MCAD Co-designer panel to reuse your board shape or geometry in your PCB. We’ll show you how to use the MCAD Co-designer panel in Altium Designer and how to copy your board shape and geometry from your MCAD tool to Altium Designer.

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How to work with Selection
Selection filter - Panel Properties and PCB

Learn how to configure the types of selected objects using the Selection Filter. In addition, you will learn about the Post Selection Filter and its features.

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Working with MCAD CoDesigner extension
PCB Origins During the ECAD MCAD Exchange

Origins can vary from your MCAD tool and Altium Designer. With the MCAD Co-Designer panel Altium Designer can keep track of your origin point and make sure your design changes are exchanged correctly.

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How to work with Selection
Global Editing Using Find Similar Objects

Editing multiple objects one by one can be a very time consuming process. Altium Designer makes this easy and efficient with the Find Similar Objects tool, which allows you to globally select and edit multiple objects at once.

Embedded thumbnail for Shaping the PCB in MCAD
Working with MCAD CoDesigner extension
Shaping the PCB in MCAD

Through the MCAD Co-designer in Altium Designer, you can collaborate with a mechanical engineer to shape the PCB in your MCAD tool and keep it updated in Altium Designer. We’ll show you how in Altium Designer and in your MCAD tool.

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How to work with Selection
Cross Select Mode

Cross Select Mode is a unique tool that allows for cross-selection of objects between the schematic and PCB thanks to the Altium Unified platform. This makes it easy to look for specific components, as well as take advantage of component placement tools.

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How to work with Selection
Tools for Efficient Selection

Efficient selection tools can make a difference in how long and how clean your design can be. Learn how to utilize the Edit Select Menu tools in Altium Designer to take control over your layout.

Embedded thumbnail for Tools for Easily Selecting Objects in the PCB
How to work with Selection
Tools for Easily Selecting Objects in the PCB

Explore more than basic mouse movements by taking a look at the tools that Altium Designer has to offer for making selecting and moving objects in the PCB an easy task. This will increase your productivity and allow you to spend more time designing

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Working with Polygons
How to Work with The Polygon Manager

It is important to have a high-level view of all polygons on the PCB design. The Polygon Manager lets you rename polygons, set their pour order, perform re-pouring or disable pouring on selected polygons, add/scope the polygon connection style and clearance design rules, and add polygon classes for selected polygons.

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How to Work with Differential Pairs
Assigning Impedance Profiles for Differential Pairs

When you assign an impedance profile to a differential pair you open up several options for control over your routes. We'll show you how to do just that, as well as how to fix errors that may pop up and how to create classes for differential pairs based on assigned impedance profiles.

Embedded thumbnail for How to Highlight or Select Net Connections in the PCB
How-To's
How to Highlight or Select Net Connections in the PCB

We’ll show you how to highlight net selections so you can easily track where connections are made. We’ll show you how to hide and show nets, and how to use the view configuration and PCB panels to view and highlight nets across your design, and how to assign net colors in both the PCB and the schematic.

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How to Design a BGA
Remove Unused Via Pads

The Remove Unused Pad Shapes tool in Altium Designer gives you control over the via pads in your design. We’ll show you how to use it to increase the usable area of power and ground polygons, increase the density of conductors between hole rows, and fixing incorrect connections.

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How to Design a BGA
Tent Vias under BGA

When via are located close to component pads some soldering issues can arise, but this can be fixed with Tented vias. We’ll show you how to manually tent vias and how to tent vias through the Design Rules.

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How to Design a BGA
Via-in-Pad for BGA

We’ll teach you how to use Via-in-pad to reduce inductance, improve signal integrity, and improve power distribution system performance in BGA designs.

Embedded thumbnail for Using HDI Stackups during BGA Design
How to Design a BGA
Using HDI Stackups during BGA Design

Micro Vias and Buried Vias play an important role in high density interconnection layer stackups (HDI Stackups). We’ll show you how to add via and create rules to allow you to take full advantage of the HDI Stackup.

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How to Design a BGA
Automatic Fanout With BGA

When routing a BGA it can be necessary to use automatic fanout to make the routing process easier and faster. We’ll show you how to run the automatic fanout for routing a BGA and how the rules can affect the outcome of the route.

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