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How to Compare PCB Manufacturing Services for Your Board

There are plenty of PCB manufacturing services you can find online, and they can all start to blend together. If you’re searching for a new service provider, it can be hard to compare all of them and find the best manufacturer that meets your needs. While experienced designers can spot bogus manufacturers from afar, there is always a temptation to go with the lowest priced, supposedly fastest overseas company you can find. However, there is a lot more that should go into choosing a PCB manufacturing service than just price.

Low-Pass Filter Arragement
Blog
Pi Filter Designs for Power Supplies

Pi Filters are a type of passive filter that gets its name from the arrangement of the three constituent components in the shape of the Greek letter Pi (π). Pi filters can be designed as either low pass or high pass filters, depending on the components used. The low-pass filter used for power supply filtering is formed from an inductor in series between the input and output with two capacitors, one across the input and the other across the output. Keep reading to learn more about their application in the PCB Design.

Hybrid PCB
Blog
How to Design a Hybrid PCB Stackup

The first question that should come up when selecting materials and planning a stackup is: what materials are needed and how many layers should be used? Assuming you’ve determined you need a low-loss laminate and you’ve determined your required layer count, it’s time to consider whether you should use a hybrid stackup. There are a few broad situations where you could consider using a hybrid stackup with low-loss laminates in your PCB

Embedded thumbnail for How to edit or manage your board shape in Altium Designer | Rigid-flex
How to Work with Rigid-Flex PCBs
How to edit or manage your board shape in Altium Designer | Rigid-flex

Altium Designer 21 features many powerful tools for creating and editing your rigid-flex board shape. We’ll show you how to use to the board planning mode to create board shape and define regions as well as edit their properties for easy identification and functionality.

Battery and clock
Blog
Efficient Battery Power Supplies

Batteries offer a great power source for electrical devices that need to be mobile or located somewhere where connection to a mains electricity supply or other power source is impossible. The biggest problem with battery power is the expectation of users that the device will operate for significant periods with the need for recharging or replacing the batteries. This demand is placing the onus on the designer to improve efficiency and reduce power demand to meet this need.

Embedded thumbnail for How Breville Innovates 4x Faster with Altium
Discovering Altium 365
How Breville Innovates 4x Faster with Altium

Learn how Breville, a consumer electronics company from Australia, was able to speed up its product development process by at least four times with Altium 365. 

Embedded thumbnail for How to use the Property Panel in Altium Designer
How-To's
How to use the Property Panel in Altium Designer

How to use the Property Panel in Altium Designer: The properties panel is your information hub for all objects in Altium Designer. Watch this video to learn how to best use the properties dialog in Altium Designer. 

Blog
What Target Impedance Should You Use in Your PDN?

A number of us on this blog and in other publications often bring up the concept of target impedance when discussing power integrity in high-speed designs. Some designs will be simple enough that you can take a “set it and forget it” approach to design a functional prototype. For more advanced designs, or if you’re fine-tuning a new board that has existing power integrity problems, target impedance is a real consideration that should be considered in your design.

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How-To's
How to Improve Routing Using Glossing

Routes for your design can get messy, leading to inefficiency and waste. Altium Designer’s Glossing features can help! We’ll show you how to clean up your interactive routing as you route, how to gloss tracks already routed, and some tips and tricks to clean them up exactly how you want them.

Dual Power Supply Components Cover
Blog
An Overview of Dual Power Supply Design

Dual power supplies are circuits that generate two different output voltages from a single input source. The simplest method of generating dual output voltages is to use a transformer with two taps on the output winding. Bespoke transformers can have any voltage ratio depending on the number of windings in each part of the output side of the transformer.

Embedded thumbnail for Tenting Vias in Altium Designer
How-To's
Tenting Vias in Altium Designer

This video shows how to tent vias in Altium Designer by using design rules. Since vias are often located very close to pads, during assembly, solder paste sometimes flows into vias, which, in turn, leads to poor soldering quality. To avoid this, cover vias with a solder mask layer.

Embedded thumbnail for How to Create and Validate Return Paths in Altium Designer
How-To's
How to Create and Validate Return Paths in Altium Designer

For high-speed projects where there are lines with a given impedance, it is important to maintain a consistent return signal path. For the return signal, reference planes are created in the form of polygons and the polygons must maintain integrity along the entire path of the signal. This video shows how consistent return paths are created and validated. 

Power planes inside PCB
Blog
Overlapping Planes in Your Mixed-Signal PCB Layout

With digital boards that are nominally running at DC, splitting up a power plane or using multiple power planes is a necessity for routing large currents at standard core/logic levels to digital components. Once you start mixing analog and digital sections into your power layers with multiple nets, it can be difficult to implement clean power in a design if you’re not careful with your layout.

SolidWorks interface
On-Demand Webinar
ECAD MCAD Capabilities For Today’s Most Demanding Designs

Working between the Electronic and Mechanical design domains brings unique challenges. ECAD and MCAD tools have different design objectives and have evolved down different paths, and so have the way they store and manage their design and project data. To successfully design these products, the designers must fluidly pass design changes back and forth between the ECAD and MCAD domains beyond outdated file exchanges.

Altium Designer interface
Blog
Follow Mixed Signal PCB Design Guidelines With the Best CAD Tools

High-speed digital PCBs are challenging enough to design, but what about mixed-signal boards? Many modern systems contain elements that operate with both digital and analog signaling, and these systems must be designed to ensure signal integrity in both domains. Altium Designer has the layout and signal integrity tools you need to ensure your mixed-signal PCB design does not experience interference and obeys important design standards. 

Embedded thumbnail for How to Edit Component Directly on PCB
How-To's
How to Edit Component Directly on PCB

Once you’ve pulled your components with an ECO into the PCB you may need to edit them. We’ll show you how to edit your components in the PCB view.

Blog
Get Ready for WiFi 7 under the 802.11be Standard

Just as WiFi 6 and 6E are starting to hit the market and new chipsets become available, WiFi 7 is in the works under the 802.11be standard.  While this technology still has not hit the market, I would expect more inquiries for experimental systems, evaluation modules, and surface-mountable modules to come up once the first chipsets become available. Now is the time to start thinking about these systems, especially if you’re developing evaluation products to support WiFi 7.

Embedded thumbnail for How to Control Tuning in Altium Designer
How-To's
How to Control Tuning in Altium Designer

When dealing with high frequency boards, it is necessary to match the timing of certain nets and differential pairs. In this video, we’ll go over how to use the tuning tool to match trace lengths based on the design rules. Using the Interactive Length Tuning command, you will begin tuning and can then use the Properties panel to configure the properites of the tuning segment.

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How-To's
How to Use Text Justification

This video demonstrates how to use the justification function to align text on the PCB.

Protected electronic device
Blog
What Goes Into Rugged Electronics Design?

Rugged electronics need to take a punch mechanically, but there is more that goes into a rugged system than being able to survive a drop on the pavement. This is as much about enclosure design as it is about component selection and manufacturing choices. Mil-aero designers often use the term “harsh environment” to describe a number of scenarios where an electronic device’s reliability and lifetime will be put to the test. If you want to make your next product truly rugged, it helps to adopt some of their strategies in your PCB layout.

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Electrolytic capacitor
Blog
What Influences Electrolytic Capacitor Lifespan?

If you speak with a bunch of design engineers, you might quickly form the opinion that the electrolytic capacitor has a particularly dubious reputation. A faulty electrolyte mix used in these types of capacitors led to premature device failures, and quite often, a “bit of a mess” was made to the PCBs on which they were soldered. However, despite the problem of the capacitor plague, this article is focusing on helping the designer understand how to get many more years of useful life from an electrolytic capacitor.

Elegant writing
Blog
Creating Elegant and Readable Schematics

A schematic drawing will not only tell your PCB design software what needs to connect where, but it also communicates the purpose of a circuit to other people. It’s easy to create a schematic, but it can be harder to make a helpful schematic that can be quickly and easily read and comprehended by the reader. In this guide, based on years of industry experience, we will show you how to improve your schematic layout so that your designs are elegant and readable.

Copper rings
Blog
Must Have Rapid Prototyping Tools

Suppose your job involves rapidly iterating designs or creating a wide variety of products for clients. In that case, there are some essential tools available that can save you a tremendous amount of time, bringing high engineering risk devices to completion successfully. Whether you’re working on internal projects or developing high mix devices for clients as a consulting or freelance firm, these indispensable tools will help you ship a higher quality product in less time. 

Blog
Best Practices for Sharing PCB Files vs. Sharing PCB Projects

Even though today’s cloud platforms are immaculately secure and they allow a range of files to be easily shared, there are times where you should limit the data you’re sharing to only the critical files required. For PCB designers, this means either sharing entire design projects or sharing individual files with your manufacturer, customers, contractors, or collaborators. If you want to eliminate liabilities and keep your team’s design data secure, consider these best practices for sharing PCB design data with Altium 365.

Principial Schematic
Blog
Best Practices for Using Reference Designs

Best component companies will release reference designs for their new and legacy products to show designers an example application for a component. If the reference design is good enough and it very nicely illustrates how to quickly engineer around a few main components, I’m likely to use them in the design and the component maker has just earned my business. If you’re a newer designer and you’re wondering whether reference designs are right for your next project, follow these best practices so that you don’t make any mistakes with your reference design.

Traces on PCB
Blog
Transmission Line Fundamentals And Electromagnetic Fields, Part 1

When we deal with “abstract” aspects of electromagnetic fields and how they function, it can be easy to get lost in the weeds regarding them. The first part of this article will address an important aspect of transmission line fundamentals, namely how electromagnetic fields and waves propagate on a transmission line. This article’s end goal is to create a core understanding of these concepts so that when it comes time to design a PDS, the proper design methodologies are followed and a properly working PDS is achieved appropriately, the first time and every time.

BGA pads
Blog
Your Complete Guide to Via Stub Analysis

Via stubs are sometimes viewed as an annoyance, especially when you only need to make a transition between adjacent layers. For low speed, less-dense boards with low layer count, via stubs are an afterthought, or they may not receive consideration at all. For faster edge rates/higher frequencies, the conventional wisdom is to remove all via stubs. The question is: what exactly counts as “high frequency,” and how do you figure out the relevant length?

Thermal camera on people
Blog
Using a Thermal Camera for PCB Diagnostics

Unlike the clumsy human finger, a thermal camera can detect minute temperature differences across its view. This allows you to rapidly identify any components that are consuming current. Any parts or areas of your board that draw current will also generate heat that can easily be picked up by a thermal camera.

Soldering station
Blog
Complete Guide to DIY SMT Assembly In Your Office

I want to share a little secret with you in this article: Assembling SMT prototypes boards is not only easy, but it requires very little equipment. Using just a stencil, I can easily hand prototype down to 0.3 mm pitch ICs, and 0201 (imperial) sized passive components.  If you’re currently hand assembling boards with a soldering station, you need to stop this immediately and start using a stencil instead!

Road 2021
Blog
State of the Electronics Industry 2021

With the challenges of 2020 behind us, what challenges and opportunities lie ahead for hardware designers in 2021? In this article Vince Mazur, Technical Product Marketing Engineer at Altium, looks ahead to three emerging trends and share steps to address each one successfully in the year ahead.

Oscilloscope
Blog
The Mysterious 50 Ohm Impedance: Where It Came From and Why We Use It

When we talk about S-parameters, impedance matching, transmission lines, and other fundamental concepts in RF/high-speed PCB design, the concept of 50 Ohm impedance comes up over and over. Look through signaling standards, component datasheets, application notes, and design guidelines on the internet; this is one impedance value that comes up repeatedly. So where did the 50 Ohm impedance standard come from and why is it important?

Camera in water
Blog
Keeping Your Circuits Dry

For the home hobbyist, protecting their electrical devices usually means keeping the coffee cup or soda can away from anything that carries a large voltage. Good practice indicates that electrical devices should be housed in an enclosure to protect expensive components and reduce the risk of electric shocks from exposed circuitry. However, what do you do if the fantastic new device you’ve designed needs to work in a humid, damp, or dripping wet environment? 

PCB with old components
Blog
Tips for Updating Old PCB Designs with New Parts

Have you ever opened up an old design and wondered how much of it was still usable? Maybe you were contacted by an old client, and they want you to provide some updates on an old design. No matter what the situation is, there are times where updating old PCB designs with new parts makes sense. If done correctly and when armed with all the right information up front, you can cut down the total design time while preserving the best parts of your design in a new iteration. Here’s what you can do to update your old designs successfully and how your PCB design features can help.

Design correction
Blog
How to Involve Customers in PCB Product Development

The more complex the product gets, the more involved your customer will need to be to ensure you’re designing to their requirements. When you’re using a data sharing system that integrates with your PCB design tools, it’s easy to give your customers visibility into the product development process. Altium 365 is the only system that integrates with Altium Designer® and gives you the ability to give anyone access to your PCB projects, including your customers and manufacturer.

A man with tablet
Blog
Managing PCB Manufacturing Quality Control in the Cloud

Anytime you’re looking for a fabricator to produce your new design, you should ensure they have a robust quality control program. Where can quality defects arise and how can manufacturers quickly get this information back to a design team? Sometimes emails can leave too much ambiguity and it is difficult to track progress on specific design changes in the PCB layout. If you’re planning to put a new design into high volume production, there are some basic points that should be checked during fabrication and assembly as part of a PCB manufacturing quality control program.

Connector routing
Blog
Controlling Crosstalk In Connector Pinouts

Controlling crosstalk is one of the key goals in any PCB design. In most instances, when we talk about crosstalk, it’s in reference to the unwanted interaction of the electromagnetic field traveling on one transmission line with a neighboring transmission line. But crosstalk can also occur in the connector pin out. This article will describe this type of crosstalk, the types of disruptions it causes, wherein the design cycle it needs to be factored in and how it can be successfully controlled.

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Embedded thumbnail for 8 Times Faster Simulations Using Altium Designer 25
Altium Designer's 25 Quantitative Benefits
8 Times Faster Simulations Using Altium Designer 25

Speed up your simulations with Altium Designer 25—now up to 8x faster! Watch our comparison to see how built-in simulation slashes processing time, saving you valuable minutes on every task.

Embedded thumbnail for Harness Design Top 5 Improvements in Altium Designer 25
New in Altium Designer 25
Harness Design Top 5 Improvements in Altium Designer 25

Harness Design in Altium Designer 25 just got a major upgrade! This video showcases the top five new features that improve flexibility, organization, and efficiency in your wiring workflow. Watch now to see these enhancements in action and take your designs to the next level!

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Altium Stories
HitIQ uses Altium solutions to better understand brain injuries in sports sciences

Watch our video about HitIQ and theirs usage of Altium's software to develop a Smart Mouthguard, an advanced concussion management solution. Our software accelerated their development, improved accuracy, and its helpful for detecting and managing sports-related brain injuries.

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New in Altium Designer 25
Boost Team Productivity with Seamless Collaboration - Recording Preview

Discover how to enhance your PCB design workflow with Altium Designer and Altium 365. Learn to speed up tasks, enhance collaboration, connect teams, and optimize part selection—all in one seamless environment.

Embedded thumbnail for Altium Tutorial: Harness Design to Multi-Board Assembly Workflow
How-To's
Altium Tutorial: Harness Design to Multi-Board Assembly Workflow

Watch our latest tutorial on Harness Design and Multi-board, where we showcase best practices for Harness Design, MCAD collaboration, and manufacturing documentation generation to enhance your PCB assembly workflow.

Embedded thumbnail for Smart Mouthguard Impacting Concussion Science
Altium Stories
Smart Mouthguard Impacting Concussion Science

Check out our latest Customer Success Story about HitIQ, founded by former AFL player Nathan Murphy. HitIQ harnessed Altium’s design and collaboration tools to develop its Smart Mouthguard—an advanced concussion management solution. The team utilized Altium Designer’s Rigid-Flex PCB capabilities and Constraint Manager, along with Altium 365’s Web Viewer and Cloud Storage, to create a compact yet highly functional design while enhancing cross-functional collaboration.

Embedded thumbnail for The Hidden Dangers of PCB File Sharing (And the One Solution You Need)
How-To's
The Hidden Dangers of PCB File Sharing (And the One Solution You Need)

Protect your PCB designs from security risks! This video uncovers hidden vulnerabilities in traditional file-sharing methods and shows how encrypted file transfers can safeguard your intellectual property. Learn why email and unsecured cloud storage aren’t enough—and explore secure collaboration solutions used by leading companies.

Embedded thumbnail for Optimized for Success: Advanced PCB Features in Altium Designer - Recording Preview
New in Altium Designer 25
Optimized for Success: Advanced PCB Features in Altium Designer - Recording Preview

Unlock the power of Altium Designer 25 to streamline your PCB design process. With advanced features like dynamic phase matching and enhanced signal integrity tools, you’ll improve efficiency and reduce errors. Watch the webinar recording now to see how this release can elevate your design workflow!

Embedded thumbnail for Engineering collaboration across Disciplines with Altium 365 and Design+Industry
Altium Stories
Engineering collaboration across Disciplines with Altium 365 and Design+Industry

Watch how D+I Part of Capgemini leverages Altium 365 to connect engineering disciplines, enhancing collaboration between electronics, mechanical, and industrial design teams. Their refined design process showcases how diverse expertise drives innovation.

Embedded thumbnail for High-Speed PCB Design: Mastering EMI/EMC on 8+ Layer Boards
How-To's
High-Speed PCB Design: Mastering EMI/EMC on 8+ Layer Boards

Watch our tutorial on designing high-speed PCBs with eight or more layers while minimizing EMI/EMC issues. This video is a must-watch for engineers and designers working with high-speed digital systems, including FPGAs, microprocessors, and high-speed communication interfaces. Learn how to ensure your designs meet EMC standards and achieve optimal signal integrity.

Embedded thumbnail for Standard Stackup + Controlled Impedance Deep Dive
How-To's
Standard Stackup + Controlled Impedance Deep Dive

Check out our brand-new video where Tech Consultant Zach Peterson explores controlled impedance and controlled stackup design in PCB manufacturing. He breaks down their advantages and limitations, shows how to specify impedance in Altium Designer, and answers a viewer question about using controlled impedance with a standard stackup.

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Kickstart Your Rigid-Flex Journey
Kickstart Your Rigid-Flex Journey: Part IV - MCAD Integration

The final episode of Kickstart Your Rigid-Flex Journey covers MCAD integration with Altium Designer. Hosted by Piet Callemeyn, this video walks through using MCAD CoDesigner, collaborating with mechanical engineers, and syncing design changes.

Full series available here: Kickstart Your Rigid-Flex Journey Series

Embedded thumbnail for Tackling Complexity: How Altium Designer 25 Handles Large PCB Designs - Recording Preview
New in Altium Designer 25
Tackling Complexity: How Altium Designer 25 Handles Large PCB Designs - Recording Preview

Discover how Altium Designer 25 enhances performance across schematic design, PCB layout, and documentation. Watch the webinar recording to see how it handles large and complex designs with ease!

Embedded thumbnail for TVS Diodes on RF PCB Traces: What You Need to Know!
How-To's
TVS Diodes on RF PCB Traces: What You Need to Know!

Check out our latest video to learn about bidirectional and unidirectional TVS diodes, tips for avoiding harmonic generation, and the key characteristics to ensure optimal ESD protection. Host Zach Peterson provides practical examples and design tips to keep your RF lines interference-free. Plus, he dives deep into RF circuit protection, featuring valuable resources from Octopart.

Embedded thumbnail for Ferrite Bead Circuit Model Parameters Deep Dive
How-To's
Ferrite Bead Circuit Model Parameters Deep Dive

Check out our new video where host Zach Peterson explains how to calculate resistance, inductance, and capacitance for ferrite bead models. From analyzing impedance curves to using SPICE simulations and a custom Excel calculator, discover practical techniques for accurately modeling ferrite bead behavior.

Embedded thumbnail for How to Design a PCIe Edge Card
How-To's
How to Design a PCIe Edge Card

Watch our new video where Zach Peterson walks you through designing a PCIe edge card. Learn about mechanical specifications, pinouts, creating templates in Altium Designer, and extending an 8-lane PCIe card to a 16-lane configuration—all with practical tips and a ready-made template!

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