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How to Compare PCB Manufacturing Services for Your Board

There are plenty of PCB manufacturing services you can find online, and they can all start to blend together. If you’re searching for a new service provider, it can be hard to compare all of them and find the best manufacturer that meets your needs. While experienced designers can spot bogus manufacturers from afar, there is always a temptation to go with the lowest priced, supposedly fastest overseas company you can find. However, there is a lot more that should go into choosing a PCB manufacturing service than just price.

Low-Pass Filter Arragement
Blog
Pi Filter Designs for Power Supplies

Pi Filters are a type of passive filter that gets its name from the arrangement of the three constituent components in the shape of the Greek letter Pi (π). Pi filters can be designed as either low pass or high pass filters, depending on the components used. The low-pass filter used for power supply filtering is formed from an inductor in series between the input and output with two capacitors, one across the input and the other across the output. Keep reading to learn more about their application in the PCB Design.

Hybrid PCB
Blog
How to Design a Hybrid PCB Stackup

The first question that should come up when selecting materials and planning a stackup is: what materials are needed and how many layers should be used? Assuming you’ve determined you need a low-loss laminate and you’ve determined your required layer count, it’s time to consider whether you should use a hybrid stackup. There are a few broad situations where you could consider using a hybrid stackup with low-loss laminates in your PCB

Embedded thumbnail for How to edit or manage your board shape in Altium Designer | Rigid-flex
How to Work with Rigid-Flex PCBs
How to edit or manage your board shape in Altium Designer | Rigid-flex

Altium Designer 21 features many powerful tools for creating and editing your rigid-flex board shape. We’ll show you how to use to the board planning mode to create board shape and define regions as well as edit their properties for easy identification and functionality.

Battery and clock
Blog
Efficient Battery Power Supplies

Batteries offer a great power source for electrical devices that need to be mobile or located somewhere where connection to a mains electricity supply or other power source is impossible. The biggest problem with battery power is the expectation of users that the device will operate for significant periods with the need for recharging or replacing the batteries. This demand is placing the onus on the designer to improve efficiency and reduce power demand to meet this need.

Embedded thumbnail for How Breville Innovates 4x Faster with Altium
Discovering Altium 365
How Breville Innovates 4x Faster with Altium

Learn how Breville, a consumer electronics company from Australia, was able to speed up its product development process by at least four times with Altium 365. 

Embedded thumbnail for How to use the Property Panel in Altium Designer
How-To's
How to use the Property Panel in Altium Designer

How to use the Property Panel in Altium Designer: The properties panel is your information hub for all objects in Altium Designer. Watch this video to learn how to best use the properties dialog in Altium Designer. 

Blog
What Target Impedance Should You Use in Your PDN?

A number of us on this blog and in other publications often bring up the concept of target impedance when discussing power integrity in high-speed designs. Some designs will be simple enough that you can take a “set it and forget it” approach to design a functional prototype. For more advanced designs, or if you’re fine-tuning a new board that has existing power integrity problems, target impedance is a real consideration that should be considered in your design.

Embedded thumbnail for How to Improve Routing Using Glossing
How-To's
How to Improve Routing Using Glossing

Routes for your design can get messy, leading to inefficiency and waste. Altium Designer’s Glossing features can help! We’ll show you how to clean up your interactive routing as you route, how to gloss tracks already routed, and some tips and tricks to clean them up exactly how you want them.

Dual Power Supply Components Cover
Blog
An Overview of Dual Power Supply Design

Dual power supplies are circuits that generate two different output voltages from a single input source. The simplest method of generating dual output voltages is to use a transformer with two taps on the output winding. Bespoke transformers can have any voltage ratio depending on the number of windings in each part of the output side of the transformer.

Embedded thumbnail for Tenting Vias in Altium Designer
How-To's
Tenting Vias in Altium Designer

This video shows how to tent vias in Altium Designer by using design rules. Since vias are often located very close to pads, during assembly, solder paste sometimes flows into vias, which, in turn, leads to poor soldering quality. To avoid this, cover vias with a solder mask layer.

Embedded thumbnail for How to Create and Validate Return Paths in Altium Designer
How-To's
How to Create and Validate Return Paths in Altium Designer

For high-speed projects where there are lines with a given impedance, it is important to maintain a consistent return signal path. For the return signal, reference planes are created in the form of polygons and the polygons must maintain integrity along the entire path of the signal. This video shows how consistent return paths are created and validated. 

Power planes inside PCB
Blog
Overlapping Planes in Your Mixed-Signal PCB Layout

With digital boards that are nominally running at DC, splitting up a power plane or using multiple power planes is a necessity for routing large currents at standard core/logic levels to digital components. Once you start mixing analog and digital sections into your power layers with multiple nets, it can be difficult to implement clean power in a design if you’re not careful with your layout.

SolidWorks interface
On-Demand Webinar
ECAD MCAD Capabilities For Today’s Most Demanding Designs

Working between the Electronic and Mechanical design domains brings unique challenges. ECAD and MCAD tools have different design objectives and have evolved down different paths, and so have the way they store and manage their design and project data. To successfully design these products, the designers must fluidly pass design changes back and forth between the ECAD and MCAD domains beyond outdated file exchanges.

Altium Designer interface
Blog
Follow Mixed Signal PCB Design Guidelines With the Best CAD Tools

High-speed digital PCBs are challenging enough to design, but what about mixed-signal boards? Many modern systems contain elements that operate with both digital and analog signaling, and these systems must be designed to ensure signal integrity in both domains. Altium Designer has the layout and signal integrity tools you need to ensure your mixed-signal PCB design does not experience interference and obeys important design standards. 

Embedded thumbnail for How to Edit Component Directly on PCB
How-To's
How to Edit Component Directly on PCB

Once you’ve pulled your components with an ECO into the PCB you may need to edit them. We’ll show you how to edit your components in the PCB view.

Blog
Get Ready for WiFi 7 under the 802.11be Standard

Just as WiFi 6 and 6E are starting to hit the market and new chipsets become available, WiFi 7 is in the works under the 802.11be standard.  While this technology still has not hit the market, I would expect more inquiries for experimental systems, evaluation modules, and surface-mountable modules to come up once the first chipsets become available. Now is the time to start thinking about these systems, especially if you’re developing evaluation products to support WiFi 7.

Embedded thumbnail for How to Control Tuning in Altium Designer
How-To's
How to Control Tuning in Altium Designer

When dealing with high frequency boards, it is necessary to match the timing of certain nets and differential pairs. In this video, we’ll go over how to use the tuning tool to match trace lengths based on the design rules. Using the Interactive Length Tuning command, you will begin tuning and can then use the Properties panel to configure the properites of the tuning segment.

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How-To's
How to Use Text Justification

This video demonstrates how to use the justification function to align text on the PCB.

Protected electronic device
Blog
What Goes Into Rugged Electronics Design?

Rugged electronics need to take a punch mechanically, but there is more that goes into a rugged system than being able to survive a drop on the pavement. This is as much about enclosure design as it is about component selection and manufacturing choices. Mil-aero designers often use the term “harsh environment” to describe a number of scenarios where an electronic device’s reliability and lifetime will be put to the test. If you want to make your next product truly rugged, it helps to adopt some of their strategies in your PCB layout.

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Cloud storage on the phone
Blog
Using Altium 365 for Sharing Simulations in the Cloud

Post-layout simulators for your PCB are very valuable tools. If you’re working through a complex design, it’s a good idea to put it through some level of simulation and analysis to evaluate the design before manufacturing. This is all easy with the cloud collaboration tools in Altium 365 and Ansys field solvers thanks to the EDB Exporter utility in Altium Designer. These existing tools in Altium Designer and any of the Ansys field solver utilities give you a simplified way to share design data, EDB files, and simulation results with anyone on your design team. 

Manufacturers
Blog
How to Speed Up Your DFM Report Process in the Cloud

Experienced fabricators will tell you: any design could have some hidden DFM problem that will interfere with manufacturability, quality, or yield. Making use of your design rules is just the start of preventing DFM problems, you’ll want to collaborate with your manufacturer throughout the design process if you want to spot and correct DFM problems. Within Altium Designer, there are multiple reports you can generate for your projects that will help you summarize important information on your board for a client or a manufacturer.

Optoelectronics
Blog
The Digital Engineer's Guide to RF PCB Layout and Routing

With modern systems running at higher frequencies, incorporating multiple wireless protocols, and interfacing with many analog sensors, advanced designs require knowledge from digital and RF design disciplines. If you’re now starting to work in the RF realm and you need to design an all-analog or mixed-signal system, RF PCB layout will need to become a new specialty. If you’re a digital designer and you’re now jumping into high-frequency analog design, keep reading to learn more about RF PCB layout and routing.

Tracks on a finished PCB
Blog
Microstrip Ground Clearance: How Close is Too Close?

If you take a look at any guidelines for controlled impedance traces, you’ll clearly see that the trace width is calculated without any ground pour near the trace. However, most designers will state that unused areas on each PCB layer should be filled in with grounded copper pour. If you bring some ground pour near a microstrip, you’ve now formed a coplanar waveguide arrangement. So now the question becomes, how much microstrip to ground clearance do you need to ensure you’ve hit your impedance goals?

Blog
PCB Layout Guidelines for Switching Power Supplies and Regulators

In this article, I want to briefly focus on how power supplies and regulators are different, although this should already be clear to most designers. For a power supply and for a PCB with an on-board regulator, the switching regulator layout will be a major determinant of overall system performance. Therefore, we’ll largely look at some layout guidelines for switching power supplies in terms of regulator layout.

PCB Sharing - What Data You Can Share in Altium 365
Blog
PCB Sharing and What Data You Can Share in Altium 365

Altium 365 is giving design teams a new way to share and manage their design data. Most users are probably aware of project-level and component-level PCB sharing features, but sharing actually extends down to the level of individual files thanks to the managed content system within Altium 365. If you’ve ever wanted a single place to store and manage all of your design data, then Altium 365 is here to help you and your team stay organized.

Power Supply Components on PCB
Blog
How to Combat Power Supply EMI in Your PCB

Power supplies are one of those systems we all tend to take for granted. Everyone’s first task in power supply design is usually to ensure the voltage and current output reach the desired level, probably followed by thermal considerations. However, due to safety issues, EMC requirements, the use of higher PWM frequencies, and the need for smaller packaging, power supply EMI should be a major design consideration. With that being said, what are the major sources of power supply EMI, and how can power supply designers keep them in check?

Free footprint library resources
Blog
Leveraging the Free Footprint Community to Design at Lightning Speed

Designing footprints is a job most people hate. It’s tedious, time-consuming, and doesn’t result in much except, well, a footprint. Companies now realize this pain point and offering designers free, well-designed PCB footprints. Why would they spend their time doing this? In this article, we’re going to review some of the free offerings that exist within the PCB design community. Once you’re armed with this information, you will spend most of your time designing and routing boards instead of pulling your hair out creating footprints all day.

PCB Motherboard with Multiple Slots with RAM Memory Installed, and Other System Hardware
Blog
Designing for Multiple PCBs in the Same Project

The majority of our PCB designs sit as a single PCB under our Altium Designer projects. It sometimes happens that we have a single project that requires multiple PCBs with various stuffing options, but when it happens, a lot of us tend to get stuck. How do you handle the exact change across both projects? How do you guarantee those changes to be identical? This article will review an approach to managing multiple PCB designs within a single project, ensuring your single source of truth.

EMI and thermal challenges in 5G design
Blog
Designing 5G Devices

The next stage in the evolution of mobile telephony is here with the roll-out of 5G. The designer looking to incorporate functionality to handle 5G signals into their circuits will face some challenging issues. So, what’s so special about 5G?

PCB tracks
Blog
All About Your PCB Trace Length: How Long is Too Long?

The maximum PCB trace length you can place between two components depends on multiple factors, such as signaling protocol, component specification, losses in PCB laminate, and skew. With all this in mind, let’s look at where losses accumulate along the channel.

LDO
Blog
Using an LDO vs. Switching Regulator in Your PCB

For low power devices, we generally see two types of power regulators: a low dropout regulator (LDO) or a switching regulator. You can mix and match these at different points along your power bus, but there’s still the matter of choosing whether to use an LDO vs. a switching regulator in your designs. If you’ve ever wondered how these decisions are made and when to use each type of regulator, just know that there is more to this decision than simply looking at the input/output voltage/current.

Natural flux
Blog
What They Don’t Teach You About Fluxes

PCB fabrication is an extremely complex technological topic that deserves recognition as the most fundamental part of PCB engineering. Unless connectors, conductive adhesive, wire-bonding, or zebra-tape are used, in the modern electronics industry it’s always necessary to use some kind of flux during the soldering process to create an electric connection. In this article, we’ll discuss fluxes — what they are, what they are made of (yes, there is going to be a lot of chemistry, don’t be scared), how they should be used, and in what direction the industry is going.

PCB with ice for best cooling
Blog
Thermal Management for Integrated Circuits

As anyone who designs and builds electronic devices knows, the device will generate heat when it’s switched on. Wherever current flows through an impedance, energy losses will manifest themselves as heat. Integrated circuit packaging is getting smaller to meet the trend for more compact devices but at the cost of poorer thermal properties. This article describes the basic thermal management approaches to consider in your next designs. 

Blog
Anatomy of Latitude Part Two: "Thread with a Needle” in the context of energy

We continue to explore the magic of energy conversion in a PWM transducer. Why is it magic? Theoretically, in a PWM transducer this happens without losses, isn't that magic? A PWM transducer, like a tailor with scissors, cuts the “fabric of energy” into pieces, and then, like a sewing machine, stitches the pieces of energy into a dress - DC Magnitude. What is a constant component and how can we get it? Let's explore!

Pulse Width Regulation Module
Blog
Anatomy of Latitude Part One: Pulse Width Modulation (PWM) as a Result of the Evolution of Linear Systems

There are different techniques in the world of technology to achieve various goals, both final and intermediate. Some techniques are so successful that they are commonly used with high efficiency. Electronics is no exception. The greatest example is the use of Pulse Width Modulation (PWM) signals (energy), which is applied in any modern electronic device. To apply PWM effectively, it is necessary to understand the engineering difficulties that engineers faced in the past, and the thoughts and ideas that subsequently were combined into effective, complete PWM power solutions.

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Embedded thumbnail for Wire Bonding in Altium Designer: Features and Capabilities
New in Altium Designer 25
Wire Bonding in Altium Designer: Features and Capabilities

During the Hardware Design Masterclass Conference in Wrocław, we showcased the Wire Bonding feature. Samer Aldhaher delivered a presentation, and now we're excited to premiere it on YouTube. This session explores the Wire Bonding feature and includes a live demo highlighting its basic capabilities.

Embedded thumbnail for Unlock New Design Possibilities with Wire Bonding - Recording Preview
New in Altium Designer 25
Unlock New Design Possibilities with Wire Bonding - Recording Preview

Explore how Altium Designer simplifies advanced PCB designs like 3D stacked die in cavity. From routing bond wires to generating complete project documentation, this on-demand webinar has you covered. Full recording is here: Wire Bonding Webinar Recording.

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Altium Stories
Industrial Design Meets Electronics Engineering

Discover how engineering disciplines come together to create remarkable products with Altium’s powerful tools. Electronics, mechanical, and industrial design merge their expertise, as D+I, part of Capgemini, showcases their refined design process. See how diverse skillsets and Altium's solutions drive innovation.

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How-To's
Simplify Analysis with Power Analyzer by Keysight

The Power Analyzer by Keysight in Altium Designer simplifies power design by enabling detailed analysis of power nets and PDNs. This demo highlights how to identify and resolve issues like voltage drops to ensure reliable power delivery, all within the Altium environment.

Embedded thumbnail for Perfect your high-speed routing with Dynamic Phase Matching!
New in Altium Designer 25
Perfect your high-speed routing with Dynamic Phase Matching!

Struggling with phase matching in your high-speed projects? Learn how Altium Designer 25’s Dynamic Phase Matching feature ensures precise signal integrity and simplifies high-speed design.

Embedded thumbnail for Hardware Design Masterclass Wrocław 2024 - Autumn Edition
HDM Wrocław
Hardware Design Masterclass Wrocław 2024 - Autumn Edition

Altium participated in the Hardware Design Masterclass Wrocław 2024, organized by Rafał Stępień. Representing Altium, Samer Aldhaher delivered a presentation on Wire Bonding in Altium Designer. This slideshow highlights key moments from the event.

Embedded thumbnail for Pi Filter Formulas and Simulation Deep Dive
How-To's
Pi Filter Formulas and Simulation Deep Dive

Learn the essentials of Pi filters, including how to size, design, and simulate them in Altium Designer. Host Zach Peterson explains the design equations for Pi filters, discusses online tools for accurate component selection, and demonstrates real-time simulations in Altium Designer to visualize the effects of impedance mismatches.

Embedded thumbnail for True Donut Pad Shapes
New in Altium Designer 25
True Donut Pad Shapes

Check out our brand-new short video showcasing an exciting improvement in the PCB design process. Altium Designer 25 now supports true donut pad shapes, enhancing both your routing and performance.

Embedded thumbnail for Modernizing Engineering Workflows: Altium Designer 25 and the Future of Concurrent Design - Recording Preview
New in Altium Designer 25
Modernizing Engineering Workflows: Altium Designer 25 and the Future of Concurrent Design - Recording Preview

Discover the new features in Altium Designer 25! This webinar recording highlights the Signal Analyzer by Keysight, advanced Wire Bonding capabilities, multi-board design enhancements, and more, showcasing how these tools can transform your PCB design process.

Embedded thumbnail for Dynamic Phase Matching and Tuning for Differential Pairs
New in Altium Designer 25
Dynamic Phase Matching and Tuning for Differential Pairs

Explore how dynamic phase matching for differential pairs works with the improved match length rule in Altium Designer. Learn key techniques in this quick tutorial!

Embedded thumbnail for Obey Rules and Auto-Shrinking Features
New in Altium Designer 25
Obey Rules and Auto-Shrinking Features

Discover how Altium Designer 25's Obey Rules and Auto-Shrinking features streamline routing, ensuring speed and precision while maintaining adherence to all design constraints.

Embedded thumbnail for Quickstart Guide: Single Layer PCB Design with Altium Designer 25
New in Altium Designer 25
Quickstart Guide: Single Layer PCB Design with Altium Designer 25

Transform your designs with the new Single Layer PCB Design feature in Altium Designer 25! Whether you're working on Rigid-Flex projects or creating simple, space-saving boards, this tool makes the process faster, smarter, and more efficient. Watch our guide now and unlock your next big innovation.

Embedded thumbnail for How to Design Bending Regions in Flex PCBs
How-To's
How to Design Bending Regions in Flex PCBs

Watch our latest video on bending regions in flex PCBs! This step-by-step guide will show you how to configure stack-ups, distinguish between flex and rigid regions, and troubleshoot common issues in 3D views.

Embedded thumbnail for LDO Regulator Essentials: From Basics to Advanced. Part V: Ripple Rejection
LDO Regulator Essentials
LDO Regulator Essentials: From Basics to Advanced. Part V: Ripple Rejection

The final part of the LDO Regulator Essentials series focuses on voltage ripple rejection in Low Dropout Regulators (LDOs). Our host Rafał Stępień explains how LDOs clean up DC supply waves, ensuring stable performance in power systems. This episode provides practical insights for optimizing sensitive designs.

Embedded thumbnail for Explore Routing Improvements in Altium Designer 25
New in Altium Designer 25
Explore Routing Improvements in Altium Designer 25

Discover Routing Improvements in Altium Designer 25. Learn about Dynamic Phase Matching, True Donut Pad Shape, and more in our latest video showcasing the powerful enhancements in our newest release.

Embedded thumbnail for Wire Bonding Shorts: Die Footprints
New in Altium Designer 25
Wire Bonding Shorts: Die Footprints

Check our new short video where Samer Aldhaher demonstrates the Wire Bonding feature in Altium Designer 25, including die-to-die and die-to-copper connections, multiple wire bonds, and pad rotation techniques.

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