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How to Compare PCB Manufacturing Services for Your Board

There are plenty of PCB manufacturing services you can find online, and they can all start to blend together. If you’re searching for a new service provider, it can be hard to compare all of them and find the best manufacturer that meets your needs. While experienced designers can spot bogus manufacturers from afar, there is always a temptation to go with the lowest priced, supposedly fastest overseas company you can find. However, there is a lot more that should go into choosing a PCB manufacturing service than just price.

Low-Pass Filter Arragement
Blog
Pi Filter Designs for Power Supplies

Pi Filters are a type of passive filter that gets its name from the arrangement of the three constituent components in the shape of the Greek letter Pi (π). Pi filters can be designed as either low pass or high pass filters, depending on the components used. The low-pass filter used for power supply filtering is formed from an inductor in series between the input and output with two capacitors, one across the input and the other across the output. Keep reading to learn more about their application in the PCB Design.

Hybrid PCB
Blog
How to Design a Hybrid PCB Stackup

The first question that should come up when selecting materials and planning a stackup is: what materials are needed and how many layers should be used? Assuming you’ve determined you need a low-loss laminate and you’ve determined your required layer count, it’s time to consider whether you should use a hybrid stackup. There are a few broad situations where you could consider using a hybrid stackup with low-loss laminates in your PCB

Embedded thumbnail for How to edit or manage your board shape in Altium Designer | Rigid-flex
How to Work with Rigid-Flex PCBs
How to edit or manage your board shape in Altium Designer | Rigid-flex

Altium Designer 21 features many powerful tools for creating and editing your rigid-flex board shape. We’ll show you how to use to the board planning mode to create board shape and define regions as well as edit their properties for easy identification and functionality.

Battery and clock
Blog
Efficient Battery Power Supplies

Batteries offer a great power source for electrical devices that need to be mobile or located somewhere where connection to a mains electricity supply or other power source is impossible. The biggest problem with battery power is the expectation of users that the device will operate for significant periods with the need for recharging or replacing the batteries. This demand is placing the onus on the designer to improve efficiency and reduce power demand to meet this need.

Embedded thumbnail for How Breville Innovates 4x Faster with Altium
Discovering Altium 365
How Breville Innovates 4x Faster with Altium

Learn how Breville, a consumer electronics company from Australia, was able to speed up its product development process by at least four times with Altium 365. 

Embedded thumbnail for How to use the Property Panel in Altium Designer
How-To's
How to use the Property Panel in Altium Designer

How to use the Property Panel in Altium Designer: The properties panel is your information hub for all objects in Altium Designer. Watch this video to learn how to best use the properties dialog in Altium Designer. 

Blog
What Target Impedance Should You Use in Your PDN?

A number of us on this blog and in other publications often bring up the concept of target impedance when discussing power integrity in high-speed designs. Some designs will be simple enough that you can take a “set it and forget it” approach to design a functional prototype. For more advanced designs, or if you’re fine-tuning a new board that has existing power integrity problems, target impedance is a real consideration that should be considered in your design.

Embedded thumbnail for How to Improve Routing Using Glossing
How-To's
How to Improve Routing Using Glossing

Routes for your design can get messy, leading to inefficiency and waste. Altium Designer’s Glossing features can help! We’ll show you how to clean up your interactive routing as you route, how to gloss tracks already routed, and some tips and tricks to clean them up exactly how you want them.

Dual Power Supply Components Cover
Blog
An Overview of Dual Power Supply Design

Dual power supplies are circuits that generate two different output voltages from a single input source. The simplest method of generating dual output voltages is to use a transformer with two taps on the output winding. Bespoke transformers can have any voltage ratio depending on the number of windings in each part of the output side of the transformer.

Embedded thumbnail for Tenting Vias in Altium Designer
How-To's
Tenting Vias in Altium Designer

This video shows how to tent vias in Altium Designer by using design rules. Since vias are often located very close to pads, during assembly, solder paste sometimes flows into vias, which, in turn, leads to poor soldering quality. To avoid this, cover vias with a solder mask layer.

Embedded thumbnail for How to Create and Validate Return Paths in Altium Designer
How-To's
How to Create and Validate Return Paths in Altium Designer

For high-speed projects where there are lines with a given impedance, it is important to maintain a consistent return signal path. For the return signal, reference planes are created in the form of polygons and the polygons must maintain integrity along the entire path of the signal. This video shows how consistent return paths are created and validated. 

Power planes inside PCB
Blog
Overlapping Planes in Your Mixed-Signal PCB Layout

With digital boards that are nominally running at DC, splitting up a power plane or using multiple power planes is a necessity for routing large currents at standard core/logic levels to digital components. Once you start mixing analog and digital sections into your power layers with multiple nets, it can be difficult to implement clean power in a design if you’re not careful with your layout.

SolidWorks interface
On-Demand Webinar
ECAD MCAD Capabilities For Today’s Most Demanding Designs

Working between the Electronic and Mechanical design domains brings unique challenges. ECAD and MCAD tools have different design objectives and have evolved down different paths, and so have the way they store and manage their design and project data. To successfully design these products, the designers must fluidly pass design changes back and forth between the ECAD and MCAD domains beyond outdated file exchanges.

Altium Designer interface
Blog
Follow Mixed Signal PCB Design Guidelines With the Best CAD Tools

High-speed digital PCBs are challenging enough to design, but what about mixed-signal boards? Many modern systems contain elements that operate with both digital and analog signaling, and these systems must be designed to ensure signal integrity in both domains. Altium Designer has the layout and signal integrity tools you need to ensure your mixed-signal PCB design does not experience interference and obeys important design standards. 

Embedded thumbnail for How to Edit Component Directly on PCB
How-To's
How to Edit Component Directly on PCB

Once you’ve pulled your components with an ECO into the PCB you may need to edit them. We’ll show you how to edit your components in the PCB view.

Blog
Get Ready for WiFi 7 under the 802.11be Standard

Just as WiFi 6 and 6E are starting to hit the market and new chipsets become available, WiFi 7 is in the works under the 802.11be standard.  While this technology still has not hit the market, I would expect more inquiries for experimental systems, evaluation modules, and surface-mountable modules to come up once the first chipsets become available. Now is the time to start thinking about these systems, especially if you’re developing evaluation products to support WiFi 7.

Embedded thumbnail for How to Control Tuning in Altium Designer
How-To's
How to Control Tuning in Altium Designer

When dealing with high frequency boards, it is necessary to match the timing of certain nets and differential pairs. In this video, we’ll go over how to use the tuning tool to match trace lengths based on the design rules. Using the Interactive Length Tuning command, you will begin tuning and can then use the Properties panel to configure the properites of the tuning segment.

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How-To's
How to Use Text Justification

This video demonstrates how to use the justification function to align text on the PCB.

Protected electronic device
Blog
What Goes Into Rugged Electronics Design?

Rugged electronics need to take a punch mechanically, but there is more that goes into a rugged system than being able to survive a drop on the pavement. This is as much about enclosure design as it is about component selection and manufacturing choices. Mil-aero designers often use the term “harsh environment” to describe a number of scenarios where an electronic device’s reliability and lifetime will be put to the test. If you want to make your next product truly rugged, it helps to adopt some of their strategies in your PCB layout.

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Is your via impedance calculator accurate?
Blog
Why Most Via Impedance Calculators Are Inaccurate

The problem with every via impedance calculator that I have seen is simple: they are incomplete or totally wrong. The “incomplete” part refers to a lack of context; these calculators can roughly reproduce a well-known estimate from a legend like Howard Johnson in his Digital Design textbooks. However, these calculators never provide insight into what they are actually calculating, or where the calculated via impedance is accurate. Keep reading to see why these calculators get it so wrong, as well as the context surrounding via impedance.

Blog
Buck Converter Simulation in Altium Designer

When designing high power circuits (usually very high voltage and/or current), you’ll need to create a regulator from scratch and place it in your PCB layout. It's also the case that you may want to model a real component using discretes in a simulation in order to qualify the system's expected operating regime. As part of buck converter design, you can easily run a buck converter simulation directly in Altium Designer’s schematic editor. Here’s how you can access these features in the newest version of Altium Designer. 

PCIe 6.0 Overview
Blog
Overview of the PCIe 6.0 Standard

Just as you get used to PCIe 5.0, they decide to release another standard! The newest iteration of PCIe is Gen6, or PCIe 6.0. PCIe 6.0 brings a doubling of channel bandwidth through introduction of PAM-4 as the signaling method in high-speed differential channels. This signaling method is a first for PCIe, and it’s an important enabler of the doubled data rate we see in the current standard. In this article, I’ll run over the important points in the standard and what PCB designers can expect when designing these channels.

SPI vs. I2C For Memory Access
Blog
SPI vs. I2C: How to Choose the Best Protocol for Your Memory Chips

One of the common implementations of SPI and I2C in a PCB layout is as a protocol for reading and writing to an external Flash memory. Flash chips are a very common component in embedded systems and can offer high capacities of non-volatile memory up to Gb values. When choosing a memory chip, you'll want to match the application requirements and functionality with the bus speed you need for read and write operations in your memory chip. There is also the matter of the type of Flash memory you'll need to access (NOR vs. NAND).

Blog
Is There an SPI Trace Impedance Requirement?

There is no SPI trace impedance requirement? The reality is that SPI lines only start to need impedance control when the length of the interconnect becomes very long. And because there is no specific impedance requirement in the bus, you have some freedom in channel design and termination. So what exactly qualifies as “very long” and when is some termination method needed? We’ll break it down in this article.

The Skin Effect and EM Fields
Blog
The Skin Effect, Current Density, and the Electromagnetic Field

During this year's AltiumLive CONNECT event, I recall receiving an interesting question about the skin effect and the distribution of current due to the presence of ground in coplanar transmission lines. In this article, we'll look at the electric field around a transmission line carrying a signal, and how this might be impacted by the skin effect.

Packaging for your PCBAs
Blog
What You Need for PCB Packaging and Shipping

When you get your PCBA back from an assembler, you’ll notice the packaging materials used to pack and ship the PCBA. Those materials are specific to electronics, and if you build products on behalf of clients, it’s important to know the packaging materials used for packing and shipping electronics. In this article I’ll show the main set of materials and equipment used to package electronics assemblies.

PCB Output files
Blog
How to Make PCB Gerber Files in Altium Designer Step-by-Step

Once you've got your PCB layout finished and you're ready to start preparing for manufacturing, one of the critical steps is to create PCB Gerber files. When you're ready to create your Gerber files, you need the right set of CAM processor tools that can take data from your PCB layout. In this article, we'll guide you through this process of how to make PCB Gerber files and show some example tasks you might need to perform to generate them.

Teardrops on Differential Pairs?
Blog
Should You Place Teardrops on Differential Pairs?

One of the major factors impacting reliability of a PCBA is the use of teardrops on traces in the PCB. Like many aspects of reliability, the considerations also span into the signal integrity domain, particularly as more high-reliability products require greater data handling capabilities and run at higher speeds. In this article, I’ll break down the issues present in teardrop usage on differential pairs and how these may affect impedance.

Broken PCB
Blog
The High-Reliability PCBA Design and Test Challenge

High-reliability electronics must go through multiple rounds of testing and qualification to ensure they can withstand their intended operating environment. Designing to performance standards, whether the baseline IPC standards or more stringent industry standards, is the first step in ensuring a reliable circuit board. In this e-book, readers will gain a thorough look into PCB testing and analysis, starting from basic tests performed on bare boards and completed assemblies.

Where to place AC Caps on PCIe Lanes
Blog
AC Coupling Capacitors in PCIe Routing

Coupling capacitors find plenty of uses in analog applications and on differential protocols, acting essentially as high pass filters that remove DC bias carried seen on a signal. In the case of PCIe, there are a few reasons to place AC coupling capacitors on differential pairs beyond the fact that AC coupling capacitors are listed in the standard. In this article, we’ll look briefly at where to place coupling capacitors on PCIe links, as well as the reasons these are placed on PCIe links.

Tuning dialog
Blog
Altium Designer 22.7 Update

We are happy to announce that the Altium Designer 22.7 update is now available. Altium Designer 22.7 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

The Positive Impact of Supply Chain Visibility on Design to Cost
Blog
The Positive Impact of Supply Chain Visibility on Design to Cost

Design to cost is a lofty idea that is only perfectly executed when supply and demand for components are in perfect harmony. Unfortunately, the current landscape for component sourcing makes design to cost more of a balancing act rather than an exercise in price reduction. To help designers in their efforts to balance cost, capabilities, and procurement, we created this ebook to help users understand how modern supply chain tools can help in these complex design problems.

Evaluating Stubs on PCIe Lanes
Blog
A Brief Study of Stubs on a PCIe Connector

Stubs are an important topic in high-speed PCB design, and there is a longstanding guideline that stubs should always be removed from all vias on high-speed digital interconnects. While stubs are bad for high-speed lines, they do not always need to be removed. What is more important is to predict the loss profile and frequencies, and to floorplan appropriately to try and prevent such losses.

Surface Layer DFM and Cleanup
Blog
PCB Layout Cleanup Before Manufacturing

Once you finish your placement and routing in your PCB layout, it can be tempting to wrap up the layout and send everything in directly to manufacturing. The reality is that the board may still need some work before it is considered finished. The cleanup you perform at the final stage of PCB layout will help you catch any outstanding errors that can't be programmed into your DRC engine, and it gives you a chance to add any outstanding details to the surface layers.

Low Cost and Professionally Built LED Panel
Blog
Insulated Metal Substrates: Building an LED Panel

In this project we’ll be building a moderate sized LED panel on insulated metal substrate (IMS). This light panel has three different white balance High CRI LED types on it, warm, neutral and cool. By changing the brightness of the different white balances, the light from the panel can be adjusted to match other lighting, making it perfect for film use - but also creating perfect lighting for electronics work. As with all my projects, this LED panel is open source, you can find the Altium project files over on my GitHub released under the permissive MIT License.

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Embedded thumbnail for Mixed Simulation Series - Part 2: AC Analysis Sweeps & Inline SPICE Directives
Mixed Simulation Series
Mixed Simulation Series - Part 2: AC Analysis Sweeps & Inline SPICE Directives

Explore AC analysis and SPICE simulations in Altium Designer to elevate your circuit design and analysis skills. This video guides you through essential techniques for accurate and effective simulations.

Embedded thumbnail for Innovative Kidney Disease Bio Sensor Designed with Altium Software
Altium Stories
Innovative Kidney Disease Bio Sensor Designed with Altium Software

Check how Altium software helps Metyos, pioneers in the development of a biowearable aimed at monitoring chronic kidney disease, in their work. They needed efficient collaboration tools to manage contributions from mechanical, chemical, and electrical engineers, which our software can provide.

Embedded thumbnail for Finding Inductors: Alternate Parts Series: Part 2
Octopart
Finding Inductors: Alternate Parts Series: Part 2

In part two of the Alternate Part series, we delve into the quest for a fitting alternate inductor for a battery controller IC equipped with a switching regulator.

Embedded thumbnail for Mixed Simulation Series - Part 1: Add Sources, Specify Coupled Inductors & Configure Result Plots
Mixed Simulation Series
Mixed Simulation Series - Part 1: Add Sources, Specify Coupled Inductors & Configure Result Plots

Watch this tutorial to learn how to design and optimize a five-block charging circuit using mixed simulation tools in Altium Designer, enhancing functionality and efficiency with practical tips and insights.

Embedded thumbnail for Enhance Design Review Efficiency and Assembly Precision with MultiBoard Draftsman
How-To's
Enhance Design Review Efficiency and Assembly Precision with MultiBoard Draftsman

Discover the capabilities of the multi-board Draftsman feature in Altium Designer 24 in our latest video, where we showcase its role in enhancing documentation processes using a mini-PC multi-board. Learn to create detailed, visually appealing documentation efficiently.

Embedded thumbnail for The Future of Healthcare is Wearable
Altium Stories
The Future of Healthcare is Wearable

Meet Metyos, a startup pioneering the development of a biowearable aimed at monitoring chronic kidney disease. With Altium, Metyos is advancing the future of wearable medical devices, putting healthcare back into the hands of patients and professionals alike. Check out their story in our brand new video about them and collaboration with Altium.

Embedded thumbnail for Hardware Design Masterclasses - Wrocław 2024 Slideshow
HDM Wrocław
Hardware Design Masterclasses - Wrocław 2024 Slideshow

Immerse yourself in the world of hardware design at the Hardware Design Masterclasses in Wroclaw! Explore our slideshow for a peek into the hands-on workshops, expert insights, and revolutionary techniques that made this experience truly unforgettable!

Embedded thumbnail for New Constraint Manager: Creepage Constraints & Resolving Violations
New Constraint Manager
New Constraint Manager: Creepage Constraints & Resolving Violations

Join us for the final video of our Constraint Manager series we explore implementing creepage rules for high voltage designs. Through meticulous adjustments and customizations, we optimize the PCB layout to meet safety standards, showcasing the evolution of our design.

Embedded thumbnail for Mastering Data Management with Altium Designer 24 - Webinar Recording
New in Altium Designer 24
Mastering Data Management with Altium Designer 24 - Webinar Recording

Explore how Altium Designer 24 empowers you to effectively manage, access, and synchronize your data in our April webinar recording. The full video can be found here: COM April Webinar Recording

Embedded thumbnail for Embedded World 2024 Slideshow
Embedded World 2024
Embedded World 2024 Slideshow

We’re still looking back at Embedded World 2024 in awe of what an adventure it was! Shout out to everyone who swung by our booth, bringing boundless enthusiasm, insights, and energy to the mix—you made this event a resounding success! Check our brand new slideshow from this international event.

Embedded thumbnail for V-Scoring vs. Mouse Bites! PCB Panelization Deep Dive
How-To's
V-Scoring vs. Mouse Bites! PCB Panelization Deep Dive

Dive deep into PCB panel design and manufacturing as we explore the intricacies of V-Scoring and Mouse Bites. This comprehensive video sheds light on these pivotal techniques essential in PCB manufacturing.

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Octopart
Expert Insights on Alternate Parts

Join Philip Salmony in this enlightening series as he unravels the complexities of sourcing alternate parts to enhance your designs. In this episode, watch Phil effortlessly locate a substitute Ceramic Capacitor, backed with invaluable tips, tricks, and strategies that will transform your approach to part sourcing and revolutionize your design process.

Embedded thumbnail for New Constraint Manager: Physical Constraints, Layout Checks & Constraint Sets
New Constraint Manager
New Constraint Manager: Physical Constraints, Layout Checks & Constraint Sets

Part IV of our Constraint Manager Series is live! In this episode, we explore essential steps like setting up physical constraints, conducting layout checks, and organizing constraint sets for efficient PCB design management. Follow along to enhance your workflow and optimize your designs.

Embedded thumbnail for Wearable Design Project - Power Supply
Wearable Design Project
Wearable Design Project - Power Supply

Part IV of our Wearable Design Project series is here! Join Piet Callemeyn as he tackles power supply strategy for our wireless heart rate sensor. Learn about battery integration, charging mechanisms, and power gating modes for optimal energy use. Whether you're a novice or expert, this episode provides practical insights into wearable tech design.

Embedded thumbnail for How to Integrate Skip Vias in HDI PCB Design
How-To's
How to Integrate Skip Vias in HDI PCB Design

Discover the intricacies of utilizing Skip Vias in HDI PCB design through this comprehensive guide. This video provides a step-by-step walkthrough on integrating skip vias into your high-density interconnect PCBs, delving into the advantages, disadvantages, and strategic applications to optimize electronic functionality.

Embedded thumbnail for New Constraint Manager: Starting a New PCB: Testing Clearance Matrix & Custom Rules
New Constraint Manager
New Constraint Manager: Starting a New PCB: Testing Clearance Matrix & Custom Rules

Starting a new PCB project? Follow along as we guide you through essential steps, focusing on leveraging the Clearance Matrix and Custom Rules for precise design control. Unlock the full potential of Constraint Manager in Altium Designer 24 to kickstart your projects efficiently.

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