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How to Make PCB Gerber Files in Altium Designer Step-by-Step

Once you've got your PCB layout finished and you're ready to start preparing for manufacturing, one of the critical steps is to create PCB Gerber files. When you're ready to create your Gerber files, you need the right set of CAM processor tools that can take data from your PCB layout. In this article, we'll guide you through this process of how to make PCB Gerber files and show some example tasks you might need to perform to generate them.

Component composition
On-Demand Webinar
Help Ensure The Best Designs With Component Management

There are many aspects to designing a PCB. One of the larger aspects has to do with managing your components. We all need components for our designs, but are those components in our library and designs up-to-date or even purchasable? These questions need to be answered before we can safely use them. Altium Designer® has several tools to help you manage the components in your libraries and designs.

Teardrops on Differential Pairs?
Blog
Should You Place Teardrops on Differential Pairs?

One of the major factors impacting reliability of a PCBA is the use of teardrops on traces in the PCB. Like many aspects of reliability, the considerations also span into the signal integrity domain, particularly as more high-reliability products require greater data handling capabilities and run at higher speeds. In this article, I’ll break down the issues present in teardrop usage on differential pairs and how these may affect impedance.

Embedded thumbnail for How to Customize The Properties Panel
How-To's
How to Customize The Properties Panel

How to Customize The Properties Panel: This video will go over how to customize the look and feel of the properties panel in Altium Designer. By being able to personalize your workspace you can greatly improve your efficiency

Embedded thumbnail for How to Create and Use Impedance Profiles
How to work with Layer Stack Manager
How to Create and Use Impedance Profiles

Using the Altium Designer Layer Stack Manager, we will show how to create impedance profiles for transmission lines and how to apply them to the circuit board using the PCB Rules and Constraints Editor.

Broken PCB
Blog
The High-Reliability PCBA Design and Test Challenge

High-reliability electronics must go through multiple rounds of testing and qualification to ensure they can withstand their intended operating environment. Designing to performance standards, whether the baseline IPC standards or more stringent industry standards, is the first step in ensuring a reliable circuit board. In this e-book, readers will gain a thorough look into PCB testing and analysis, starting from basic tests performed on bare boards and completed assemblies.

Embedded thumbnail for Creating a PCB Footprint Courtyard
How to create a PCB Footprint
Creating a PCB Footprint Courtyard

The courtyard is an essential piece when you want to create a PCB Footprint in Altium Designer. We’ll talk about what a courtyard is, how to create a courtyard, and how to format a courtyard correctly for your PCB footprint.

Where to place AC Caps on PCIe Lanes
Blog
AC Coupling Capacitors in PCIe Routing

Coupling capacitors find plenty of uses in analog applications and on differential protocols, acting essentially as high pass filters that remove DC bias carried seen on a signal. In the case of PCIe, there are a few reasons to place AC coupling capacitors on differential pairs beyond the fact that AC coupling capacitors are listed in the standard. In this article, we’ll look briefly at where to place coupling capacitors on PCIe links, as well as the reasons these are placed on PCIe links.

Embedded thumbnail for How to Edit Existing Tracks in Altium Designer
How-To's
How to Edit Existing Tracks in Altium Designer

This new design rule flags a violation when the creepage distance across non-conductive surface and edge regions of the board, between the targeted signals, is equal to or less than the specified Creepage distance.

Tuning dialog
Blog
Altium Designer 22.7 Update

We are happy to announce that the Altium Designer 22.7 update is now available. Altium Designer 22.7 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

Embedded thumbnail for Creating a PCB Footprint Silkscreen Overlay
How to create a PCB Footprint
Creating a PCB Footprint Silkscreen Overlay

When creating a PCB footprint in Altium Designer creating a silkscreen overlay is an important requirement. We’ll go over the standards for creating a silkscreen overlay for a footprint and the steps to creating one, such as constructing lines and measuring distance of objects and primitives.

The Positive Impact of Supply Chain Visibility on Design to Cost
Blog
The Positive Impact of Supply Chain Visibility on Design to Cost

Design to cost is a lofty idea that is only perfectly executed when supply and demand for components are in perfect harmony. Unfortunately, the current landscape for component sourcing makes design to cost more of a balancing act rather than an exercise in price reduction. To help designers in their efforts to balance cost, capabilities, and procurement, we created this ebook to help users understand how modern supply chain tools can help in these complex design problems.

PCB Comparison
On-Demand Webinar
Getting Started With File Comparison

One major benefit of using a version control system is the ability to compare PCB design revisions against one another. If you are comparing PCB designs, you need a version control system that is electrically intelligent. It’s important to know who made a change, and when they made it. Altium Designer® and Altium 365® make file comparison easy.

Evaluating Stubs on PCIe Lanes
Blog
A Brief Study of Stubs on a PCIe Connector

Stubs are an important topic in high-speed PCB design, and there is a longstanding guideline that stubs should always be removed from all vias on high-speed digital interconnects. While stubs are bad for high-speed lines, they do not always need to be removed. What is more important is to predict the loss profile and frequencies, and to floorplan appropriately to try and prevent such losses.

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How-To's
Adding Designators for Assembly Drawings

Designators for assembly drawings are added on the assembly layer. This video shows how to add the designators.

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How to work with Layer Stack Manager
Stackup Material Library

In this video we will learn more about the Altium designers Layer Stack Mangers built-in materials library, and how to add new material and use it in our board stack. We will also look at how we can save the user materials to an xml format.

Surface Layer DFM and Cleanup
Blog
PCB Layout Cleanup Before Manufacturing

Once you finish your placement and routing in your PCB layout, it can be tempting to wrap up the layout and send everything in directly to manufacturing. The reality is that the board may still need some work before it is considered finished. The cleanup you perform at the final stage of PCB layout will help you catch any outstanding errors that can't be programmed into your DRC engine, and it gives you a chance to add any outstanding details to the surface layers.

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How to create a PCB Footprint
Placing Footprint Pads

Every footprints needs proper pad placement to ensure trace connectivity. Placing pads is the first step towards footprint creation.

Low Cost and Professionally Built LED Panel
Blog
Insulated Metal Substrates: Building an LED Panel

In this project we’ll be building a moderate sized LED panel on insulated metal substrate (IMS). This light panel has three different white balance High CRI LED types on it, warm, neutral and cool. By changing the brightness of the different white balances, the light from the panel can be adjusted to match other lighting, making it perfect for film use - but also creating perfect lighting for electronics work. As with all my projects, this LED panel is open source, you can find the Altium project files over on my GitHub released under the permissive MIT License.

Embedded thumbnail for Setting the Transparency for Layers and Primitives
How-To's
Setting the Transparency for Layers and Primitives

Customize your workspace by setting the transparency of layers and primitives in the PCB.

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Blog
Avoid These Top 3 Power Distribution Failures in PCB Design

Power distribution issues can silently undermine your PCB’s reliability. This article uncovers the top three failure modes and shows how Power Analyzer by Keysight helps you catch them early in the design phase and how Altium Agile Teams turns those checks into structured team action.

Blog
Wearable Electronics: Innovations, Challenges & Future Trends

This whitepaper examines how next-generation wearable electronics are evolving through advancements in flexible and rigid-flex design, smart materials, AI, energy innovations, and connectivity. Discover what’s required to transform early prototypes into scalable, reliable products across healthcare, sports, defense, fashion, and enterprise applications.

Blog
Streamlining Component Selection for Long Product Lifecycles

Electronic parts may now cycle from launch to end-of-life in just a few years, but many systems are expected to serve for 10–20+ years. Here’s how to build a component selection process that aligns engineering, procurement and design for longevity and stability.

Blog
Using ECAD Software to Track Part Availability During PCB Design

As component lead-times extend and obsolescence becomes a persistent threat, PCB projects demand more than schematic capture and layout tools alone. This article details how ECAD software with embedded supply-chain intelligence can: unify engineering and procurement teams; provide visibility into stock levels, lead times and alternates; and enable proactive risk mitigation within the design loop.

Blog
PCB Design Data Management Tips for Multi-Board Projects

In complex electronic systems, managing data from multiple printed circuit boards can quickly become a logistical challenge. This article outlines a structured workflow for handling both board-level and assembly-level design outputs, ensuring clarity and consistency across fabrication, assembly and product-level documentation.

Blog
What Is BOM Management? A Practical Guide to Avoiding Costly Part Mismatches

From design to production, effective Bill of Materials (BOM) management is critical to ensuring smooth collaboration between engineering, procurement, and manufacturing teams. In this practical guide, we break down proven strategies for structuring, maintaining, and synchronizing your BOM to prevent costly mistakes and accelerate time-to-market.

Blog
Requirements Portal Introductory Tutorials

This series of guided demos shows how the Altium Requirements Portal transforms scattered requirement spreadsheets and emails into traceable, version-controlled data that stays aligned with your PCB design efforts.

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NEW
Embedded thumbnail for Signal Analyzer by Keysight Promo Video
How-To's
Signal Analyzer by Keysight Promo Video

Design faster, collaborate smarter, and catch signal integrity issues early with Altium Agile Teams and the Signal Integrity Analyzer by Keysight — both integrated directly into Altium Designer Agile. Check out our new promo video to learn more.

NEW
Embedded thumbnail for NFC Reader Testing: Flashing and Validating the Project
How-To's
NFC Reader Testing: Flashing and Validating the Project

Join Zach Peterson as we build and test an NFC reader board from start to finish. You’ll see how a custom NFC reader goes from manufacturing to working hardware, with step-by-step guidance on firmware flashing, power checks, and RFID tag detection.

Embedded thumbnail for Power Analyzer by Keysight Promo Video
How-To's
Power Analyzer by Keysight Promo Video

Unlock faster, more reliable PCB design with Altium Designer Agile Teams and Power Analyzer by Keysight. Integrated directly inside Altium Designer, this powerful combination enables fast, secure, and adaptive collaboration helping engineering teams move quickly, stay aligned, and scale confidently. Watch this short video to see how this software improves your PCB design process.

Embedded thumbnail for Do 90-Degree Bends Destroy Signal Integrity? The Surprising Answer
How-To's
Do 90-Degree Bends Destroy Signal Integrity? The Surprising Answer

Discover why the long-held belief about 90-degree PCB traces may be more myth than reality. This video explains key signal integrity principles and uncovers insights that can help you make more informed design decisions.

Embedded thumbnail for Taking Control Without Adding Complexity – Presentation Embedded World North America 2025
New in Altium Designer 20
Taking Control Without Adding Complexity – Presentation Embedded World North America 2025

See how Altium makes project oversight faster and smarter with automated workflows, real-time tracking, and connected design data without adding work for engineers. Watch our Embedded World North America 2025 presentation to learn more.

Embedded thumbnail for Demonstration Altium DISCOVER - Embedded World North America 2025
Embedded World 2025
Demonstration Altium DISCOVER - Embedded World North America 2025

Check out our live demo from Embedded World North America 2025 showcasing Altium Discover. In this video, you’ll see how the platform helps reduce sourcing risk, shorten design cycles, and keep projects moving forward with confidence.

Embedded thumbnail for Altium Agile for Modern Electronics Development - Presentation Embedded World North America 2025
Embedded World 2025
Altium Agile for Modern Electronics Development - Presentation Embedded World North America 2025

Watch our presentation from Embedded World North America 2025 to learn how Altium Agile brings structure, visibility, and velocity to modern hardware development. Discover how multidisciplinary teams can eliminate workflow chaos, track progress in real time, and accelerate delivery without compromising quality.

Embedded thumbnail for Demonstration Altium DEVELOP - Embedded World North America 2025
Embedded World 2025
Demonstration Altium DEVELOP - Embedded World North America 2025

See how Altium Develop empowers engineering teams with fast, cloud-connected PCB design built for modern collaboration. This live demo from Embedded World North America 2025 showcases real-time co-creation, smooth MCAD-ECAD integration, and a design environment that lets you stay focused on what matters building great products.

Embedded thumbnail for From Collaboration to Co Creation – Presentation Embedded World North America 2025
Embedded World 2025
From Collaboration to Co Creation – Presentation Embedded World North America 2025

In this Embedded World North America 2025 presentation, learn how Altium enables electrical, mechanical, firmware, sourcing, and manufacturing teams to collaborate seamlessly in real time through shared data, shared context, and shared visibility. Experience how unified workflows reduce rework, speed up decision-making, and empower teams to deliver exceptional products faster.

Embedded thumbnail for PCB Design: Defining Electrical Clearances in High Voltage PCBs
How-To's
PCB Design: Defining Electrical Clearances in High Voltage PCBs

Unlock the essential principles behind defining electrical clearances for high-voltage PCB designs in our brand-new tutorial. Learn how to apply accurate, layer-specific clearance rules using IPC-2221 standards and harness the full power of Altium’s query system.

Embedded thumbnail for Demonstration Altium AGILE Enterprise - Embedded World North America 2025
Embedded World 2025
Demonstration Altium AGILE Enterprise - Embedded World North America 2025

Experience how Altium Agile Enterprise turns complex engineering collaboration into a streamlined, unified workflow. In this live demonstration from Embedded World North America 2025, you’ll see how multi-disciplinary teams can simplify processes, minimize rework, and maintain clear alignment from requirements through release. All within a single, powerful platform.

Embedded thumbnail for Highlights from the Altium Booth at Embedded World North America 2025
Embedded World 2025
Highlights from the Altium Booth at Embedded World North America 2025

Check out our short recap of Altium’s participation at Embedded World North America 2025 in Anaheim. In the coming weeks, we’ll be sharing a few exciting presentations and demos featuring our new products: Altium Develop, Altium Agile, and Altium Discover.

Embedded thumbnail for USB-PD Business Card: Examination & Power Test
How-To's
USB-PD Business Card: Examination & Power Test

Join us as we explore a PCB business card received at the PCB West Conference. We'll take a closer look under the microscope to examine its intricate components, test its power delivery capabilities, and uncover the engineering marvel behind this tiny device.

Embedded thumbnail for Altium Develop: Returning to Our Roots
How-To's
Altium Develop: Returning to Our Roots

Lawrence Romine unveils Altium’s groundbreaking approach to product development with Altium Develop. This innovative solution realigns the company with its core mission - empowering individual engineers and small teams. Explore the strategic vision behind creating a product that seamlessly balances accessibility, robust functionality, and intuitive design.

Embedded thumbnail for Altium Training - Navigating Schematics: Schematic Preference Settings for Navigation
Altium Training
Altium Training - Navigating Schematics: Schematic Preference Settings for Navigation

Unlock smarter design navigation in Altium! Learn how to customize navigation preferences to boost your design insight and visualize connectivity like never before. In this video, we’ll explore Design Insight settings, interactive connectivity hover features, and quick thumbnail navigation between schematic sheets. All designed to make your workflow faster, clearer, and more intuitive.

Embedded thumbnail for PCB Design Tools for Every Team Size: Altium's New Approach
How-To's
PCB Design Tools for Every Team Size: Altium's New Approach

Explore how Altium is transforming PCB design with software solutions built for teams of every size. In this exclusive PCB West 2025 interview, Justin Sears highlights the key distinctions between Altium Develop and Altium Agile helping you identify the ideal platform for your design needs.

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