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Most Common Causes of PCB Assembly Rework and Scrap

Many PCB assemblies fail not because of exotic faults, but due to basic issues like incorrect BOM entries or footprint mismatches that force rework or scrap. This article dives into the most common causes and how to prevent costly defects in your design-to-manufacturing process.

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How-To's
Mechanically Drilled Blind & Buried Vias: PCB Design Rules Explained

Discover the essential design rules and manufacturing processes for mechanically drilled blind and buried vias in PCB layouts in this comprehensive tutorial. We cover the stack drill-and-plate fabrication process, aspect ratio limitations, sub-lamination design, and copper weight considerations. You’ll also learn how these vias differ from HDI microvias and gain a clear understanding of the critical design constraints needed for successful PCB manufacturing.

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Behind the Scenes with AI Embedded Development

Forget one-shot AI hacks Ari Mahpour shows the thoughtful, sustainable way to integrate AI into embedded firmware development. Learn the core principles (planning gate, HAL abstraction, observability, timeout design) that can help you push your efficiency 5-10 times in real hardware projects.

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Altium Training
Altium Training - Design Environment: Navigation with Schematic Workspace

Discover the most important navigation techniques for the schematic workspace using both mouse and keyboard controls. In this tutorial video, you’ll learn how to use the View menu commands for document fitting, area zooming, and object selection, along with advanced navigation shortcuts. Master mouse-based panning and zooming, explore Ctrl key combinations, and practice arrow key movements - all designed to simplify your workflow in the PCB design process.

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We're heading to PCB West 2025!

Join Altium at PCB West 2025 in Santa Clara, CA, on October 1! Stop by Booth 300 for the official launch of the new Altium platform, built on the foundation of Altium Designer and Altium 365. Be sure to check out our live demos of Altium Develop and Altium Agile.

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Peak Electrical Performance in Multi-Board Designs With Advanced Simulation and Compliance Tools

Moving from single-board to multi-board systems is a leap in complexity. You must manage not just routing, but power, signal integrity, mechanical fit, and regulatory requirements across boards. In this article, you’ll discover how Altium’s advanced simulation and compliance tools help engineering teams overcome these challenges and deliver reliable multi-board solutions.

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How-To's
Altium Training - Design Environment: The Altium Environment

Get familiar with the core workspace layout and navigation methods. In this video, you’ll see how to open schematic and PCB documents, work within the unified design environment, and move between multiple open files using document tabs and keyboard shortcuts.

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Altium Training
Altium Training - Design Environment: Opening a Project from a Local Drive

Get your PCB design workflow off to a smooth start. This Altium tutorial walks you through opening projects from your local directory - a core skill that keeps your process efficient and organized from day one.

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Executive Insights Into Electronic Product Development Gaps You Need To Close

Electronics hardware development is falling behind broader product development disciplines due to fragmented workflows, poor collaboration, and limited compliance visibility. This gap introduces risk, delays, and missed opportunities but executives see real business value in modernizing electronics development through better integration, traceability, and lifecycle visibility.

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Altium Training
Altium Essentials: Design Environment

Take control of your PCB design workflow with Altium Essentials: Design Environment. This tutorial module guides you through the fundamentals of workspace management, from handling panels and documents to mastering menus, context commands, and time-saving shortcuts.

Blog
Sourcing For High-Mix Low-Volume Electronics Manufacturing

High-mix, low-volume (HMLV) electronics manufacturing requires agile sourcing strategies to handle shifting BOMs, erratic lead times, and component volatility. All while controlling costs and ensuring compliance. Cloud-based tools like Altium provide real-time component visibility, BOM collaboration, and supplier integrations to help navigate HMLV complexities.

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How-To's
What Makes a Great PCB Design Review Submission?

Turn your PCB designs into professional-grade submissions. At Altium, we reveal the key practices that transform schematics, layouts, and documentation into review-ready work that stands out. Watch our brand-new tutorial and take your PCB design process to the next level.

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Altium Training
Altium Training - Workspace Folder Structure: Opening the Explorer Panel

Discover the key ways to access the Explorer panel in Altium Designer with this step-by-step tutorial. The video walks you through four different methods, giving you the freedom to choose the approach that best fits your workflow.

Blog
One Vision, Three Powerful Solutions: Introducing Altium Discover, Altium Develop, and Altium Agile

We are excited to announce the launch of three new platform-based solutions that will transform the way electronic products are designed, built, and delivered: Altium Discover, Altium Develop, and Altium Agile. These solutions are designed to simplify processes, accelerate innovation, and make collaboration seamless across the entire electronics lifecycle. Together, they realize the purpose of Altium and Renesas: To Make Our Lives Easier.

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Altium Training
Altium Essentials: Workspace Folder Structure Overview

Altium Essentials: Workspace Folder Structure is a tutorial series designed for PCB designers who are learning the fundamentals of navigating an Altium workspace. This playlist walks through key Explorer panel skills, including multiple ways to open it (via keyboard shortcuts, menus, panel buttons, and workspaces), navigating projects, and understanding the panel’s six core information areas.

Blog
The Top 5 Workflow Bottlenecks Slowing Down Mechanical Engineering Teams

Mechanical engineering teams frequently encounter delays from fragmented communication, disconnected toolchains, and inefficient synchronization processes. This article examines five critical workflow bottlenecks and highlights how ECAD-MCAD integration with real-time, bidirectional updates can eliminate rework and accelerate design iterations.

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How-To's
NFC Reader Project Part One: Schematics to PCB in Altium

Check out our new, in-depth NFC Reader Project tutorial! In this two-part video series, we design an ESP32-based NFC transceiver board from schematics to PCB layout. In Part 1, we dive into the TRF7970A NFC chip from Texas Instruments and guide you step-by-step through the complete design process in Altium.

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Blog
Getting Through PCB DFM

In this article, we’ll discuss the key design features to implement, and steps to take prior to fabrication that will help prevent some DFM process pain.

Altium Designer Getting Started User Guide
Blog
Level Up Your Design Skills - Altium Designer Getting Started User Guide Update
We are happy to announce the new update of our Altium Designer Getting Started User Guide. Whether you are new to Altium Designer or you want to brush up on some topics, the Altium Designer Getting Started User Guide will take you from a beginner to a master in PCB design.  This is only the beginning! This guide will be updated with new information based on user feedback. Let’s first go over the contents of the guide.
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Blog
Modeling Copper Foil Roughness in Altium Designer's Impedance Profiler

With the new layer stack manager in Altium Designer®, you can now include copper foil roughness factors directly in your impedance calculator. This is quite easy to do in the layer stack manager, but it begs the question: what exactly is the copper roughness factor? Which value should be used for your interconnects?

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Blog
High-Speed Signal Routing: The 5 Important Constraints

After you capture your schematic as an initial layout and create an initial component arrangement, it’s time to define your routing constraints. Doing this early will allow your DRC engine to spot rules violations before you finish your layout. Likewise, you’ll be able to modify the default rule set to meet your layout requirements. Here are the important routing constraints you’ll need to check before you start routing your board.

Blog
How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

Blog
PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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Blog
PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

Blog
How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Blog May 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

Routed tracks
Blog May 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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Embedded thumbnail for Quantel Laser | MCAD and ECAD Designers Collaborate with Altium
Discovering Altium 365
Quantel Laser | MCAD and ECAD Designers Collaborate with Altium

In this video, Quantel’s engineers - Jeremie Waller (Senior Electrical Engineer) is using Altium Designer for ECAD and Laine McNeil (Senior Mechanical Engineer) is using Solidworks for MCAD. They are both in an Altium 365 workspace that allows them to closely collaborate while staying in their own familiar design environment.

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How-To's
Using Free (Any) Angle Routing

In this video, you will see how Altium Designer now makes it extremely easy to create curved corners in your designs. Previously, arc-in-corner routing was only supported during interactive routing, but not in Push&Shove mode or during track sliding. The new Push&Shove engine solves this by adding arcs during push and shove and also during track sliding, which is done by switching to any angle corner mode to perform snake routing.

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How to use Snapping
Snapping When Creating Routes

Learn how to effectively use snapping to facilitate routing.

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How to Work with Rigid-Flex PCBs
How to edit or manage your board shape in Altium Designer | Rigid-flex

Altium Designer 21 features many powerful tools for creating and editing your rigid-flex board shape. We’ll show you how to use to the board planning mode to create board shape and define regions as well as edit their properties for easy identification and functionality.

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Discovering Altium 365
How Breville Innovates 4x Faster with Altium

Learn how Breville, a consumer electronics company from Australia, was able to speed up its product development process by at least four times with Altium 365. 

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How-To's
How to use the Property Panel in Altium Designer

How to use the Property Panel in Altium Designer: The properties panel is your information hub for all objects in Altium Designer. Watch this video to learn how to best use the properties dialog in Altium Designer. 

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How-To's
How to Improve Routing Using Glossing

Routes for your design can get messy, leading to inefficiency and waste. Altium Designer’s Glossing features can help! We’ll show you how to clean up your interactive routing as you route, how to gloss tracks already routed, and some tips and tricks to clean them up exactly how you want them.

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How-To's
Tenting Vias in Altium Designer

This video shows how to tent vias in Altium Designer by using design rules. Since vias are often located very close to pads, during assembly, solder paste sometimes flows into vias, which, in turn, leads to poor soldering quality. To avoid this, cover vias with a solder mask layer.

Embedded thumbnail for How to Create and Validate Return Paths in Altium Designer
How-To's
How to Create and Validate Return Paths in Altium Designer

For high-speed projects where there are lines with a given impedance, it is important to maintain a consistent return signal path. For the return signal, reference planes are created in the form of polygons and the polygons must maintain integrity along the entire path of the signal. This video shows how consistent return paths are created and validated. 

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How-To's
How to Edit Component Directly on PCB

Once you’ve pulled your components with an ECO into the PCB you may need to edit them. We’ll show you how to edit your components in the PCB view.

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How-To's
How to Control Tuning in Altium Designer

When dealing with high frequency boards, it is necessary to match the timing of certain nets and differential pairs. In this video, we’ll go over how to use the tuning tool to match trace lengths based on the design rules. Using the Interactive Length Tuning command, you will begin tuning and can then use the Properties panel to configure the properites of the tuning segment.

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How-To's
How to Use Text Justification

This video demonstrates how to use the justification function to align text on the PCB.

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How-To's
How to control net propagation delay

When dealing with high-frequency boards it's necessary to match the timing of certain nets and differential pairs. In this video, we’ll go over how to use the tuning tool to match trace lengths based on design rules. 

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How-To's
How to Edit or Manage Board Shape

Board shapes can be edited and managed several different ways in Altium Designer. We’ll show you how using 2D and 3D modes and models as well as importing from DXF or DWG.

Embedded thumbnail for How to define The Impedance Profile For a Coplanar Stripline
How to Work with Differential Pairs
How to define The Impedance Profile For a Coplanar Stripline

In this video, we show how to determine the impedance of a coplanar stripline. The impedance is configured on the Impedance tab of the Layer Stack Manager. When calculating the impedance, the Layer Stack Manager takes into account the material parameters and the distance to the return conductors.

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How-To's
How to Create Complex Keepout Shapes

Keepout regions are easy to create in Altium Designer, but they can be complex. We’ll show you a few ways to make creating your more complex keepout shapes easier and more efficient.

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