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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Jun 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog May 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 May 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog May 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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New in Altium Designer 20 Apr 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

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New in Altium Designer 20 Apr 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Blog Apr 22, 2020
Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Read full article in our blog:

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Skills for Today's PCB Designers
Blog
What Skills Are Needed to be a PCB Layout Designer?

To readers who have been working in the PCB industry for most of your career, you have probably seen a very diverse group of professionals with varied skill sets and backgrounds. Designers might get started as engineers or as technicians, and some designers learn how to create beautiful PCB layouts in university. No matter how you got into PCB design, there are some important skills to know that will take you a long way towards advancing your career.

How to Fix the Top PCB Design Mistakes
Blog
Beginner PCB Design Mistakes and How To Avoid Them

When starting out with PCB design, it’s common to treat the process as simply ‘connecting the dots’: as long as connections are made, it’s not particularly important how these connections are made. Having reviewed quite a number of PCBs of other PCB design engineers over the last few years, there are common, unfortunately erroneous, occurrences between a lot of them. This article aims to illustrate the top five beginner PCB design mistakes and what we can do to avoid making them. Let’s get started!

Top 5 Questions Regarding Stack Up
Blog
SAP (Semi-Additive PCB Process) – Top 5 Questions Regarding Stack Up

As the PCB design community embraces the benefits of this new printed circuit board fabrication technique, there are of course many questions to be answered.  Today’s blog will address some of the most commonly asked questions related to circuit layer stack up as people are introduced to this new technology.

Design Reuse Blocks Update
Blog
Altium Designer 22.9 Update

We are happy to announce that the Altium Designer 22.9 update is now available. Altium Designer 22.9 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

Dual Rail Voltage Supply
Blog
Dual Rail Voltage Supply

The highest performing operational amplifiers often need a split supply with positive and negative voltages connected to the op amps supply rails. In this project, we’re going to be building a positive/negative dual rail power supply for a differential oscilloscope probe I’m designing. I’m making the power supply a separate project, as a dual rail supply is quite useful to have, and I’m sure I’ll find multiple uses for it in the future.

Library Importer Interface
Blog
Library Importer Improvements (former Library Migrator)

Importing file-based libraries from your local computer or network drive to your Altium 365 workspace can be done using the Library Importer. Altium’s Library Migrator was renamed Library Importer—the feature’s name was changed to conform more closely to the tool’s purpose. Not only is its name new, but our team has also made several user experience improvements. We have updated the documentation to reflect this change.

Blog
How to Select Copper Foil for High-Frequency PCB Design

The PCB materials industry has spent significant amounts of time developing materials that provide lowest possible signal loss for products with RF applications. For high speed and high frequency designs, losses will limit signal propagation distance and distort signals, and it will create an impedance deviation that can be seen in TDR measurements. In this article, we'll look at the balance between copper foil losses and other types of losses in a PCB, as well as some strategies that are commonly used to overcome roughness.

Blog
Altium Designer 22.8 Update

We are happy to announce that the Altium Designer 22.8 update is now available. Altium Designer 22.8 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

What is Hybrid Beamforming?
Blog
What is Hybrid Beamforming?

In this article, we’ll look at beamforming implementation in an advanced method combining analog and digital techniques, known as hybrid beamforming. This method blends both digital and analog techniques to create multiple beams and thus reach multiple users with varying intensities. In the case of an RF imaging system or a radar system, hybrid beamforming in a MIMO technique also allows tracking of multiple targets with adjustable resolution.

Is your via impedance calculator accurate?
Blog
Why Most Via Impedance Calculators Are Inaccurate

The problem with every via impedance calculator that I have seen is simple: they are incomplete or totally wrong. The “incomplete” part refers to a lack of context; these calculators can roughly reproduce a well-known estimate from a legend like Howard Johnson in his Digital Design textbooks. However, these calculators never provide insight into what they are actually calculating, or where the calculated via impedance is accurate. Keep reading to see why these calculators get it so wrong, as well as the context surrounding via impedance.

Blog
Buck Converter Simulation in Altium Designer

When designing high power circuits (usually very high voltage and/or current), you’ll need to create a regulator from scratch and place it in your PCB layout. It's also the case that you may want to model a real component using discretes in a simulation in order to qualify the system's expected operating regime. As part of buck converter design, you can easily run a buck converter simulation directly in Altium Designer’s schematic editor. Here’s how you can access these features in the newest version of Altium Designer. 

PCIe 6.0 Overview
Blog
Overview of the PCIe 6.0 Standard

Just as you get used to PCIe 5.0, they decide to release another standard! The newest iteration of PCIe is Gen6, or PCIe 6.0. PCIe 6.0 brings a doubling of channel bandwidth through introduction of PAM-4 as the signaling method in high-speed differential channels. This signaling method is a first for PCIe, and it’s an important enabler of the doubled data rate we see in the current standard. In this article, I’ll run over the important points in the standard and what PCB designers can expect when designing these channels.

SPI vs. I2C For Memory Access
Blog
SPI vs. I2C: How to Choose the Best Protocol for Your Memory Chips

One of the common implementations of SPI and I2C in a PCB layout is as a protocol for reading and writing to an external Flash memory. Flash chips are a very common component in embedded systems and can offer high capacities of non-volatile memory up to Gb values. When choosing a memory chip, you'll want to match the application requirements and functionality with the bus speed you need for read and write operations in your memory chip. There is also the matter of the type of Flash memory you'll need to access (NOR vs. NAND).

Blog
Is There an SPI Trace Impedance Requirement?

There is no SPI trace impedance requirement? The reality is that SPI lines only start to need impedance control when the length of the interconnect becomes very long. And because there is no specific impedance requirement in the bus, you have some freedom in channel design and termination. So what exactly qualifies as “very long” and when is some termination method needed? We’ll break it down in this article.

The Skin Effect and EM Fields
Blog
The Skin Effect, Current Density, and the Electromagnetic Field

During this year's AltiumLive CONNECT event, I recall receiving an interesting question about the skin effect and the distribution of current due to the presence of ground in coplanar transmission lines. In this article, we'll look at the electric field around a transmission line carrying a signal, and how this might be impacted by the skin effect.

Packaging for your PCBAs
Blog
What You Need for PCB Packaging and Shipping

When you get your PCBA back from an assembler, you’ll notice the packaging materials used to pack and ship the PCBA. Those materials are specific to electronics, and if you build products on behalf of clients, it’s important to know the packaging materials used for packing and shipping electronics. In this article I’ll show the main set of materials and equipment used to package electronics assemblies.

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Embedded thumbnail for How to Control Routing in Altium Designer
How-To's
How to Control Routing in Altium Designer

The routing functionality in Altium Designer is constantly evolving. Check out this video to learn the basics of routing in Altium Designer. 

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Working with Polygons
Polygon Creation

Learn how to create polygon pours to ensure proper copper distribution on your board.

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How to use Snapping
Creating Guide Lines and Snap Points

Explanation of guides and snap points and how to create and use them.

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Working with Polygons
Polygon Types and Parameters

Each board requires different copper geometries. Polygon types make sure you can create the perfect copper geometry for every need.

Embedded thumbnail for How to Define Different Clearance for Internal and External Layers
How-To's
How to Define Different Clearance for Internal and External Layers

If you need to define difference clearance values for your external and internal layers, the answer is with design rules. We’ll walk you through it in this short video. 

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How to use Snapping
Setting Snap Distance and Axis Snap Range

Learn more about what snap distance and axis snap range are and how to use them.

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Working with Polygons
Polygon Editing

Editing existing polygons is crucial for optimizing your design. You can easily select polygons to edit, resize, combine, and more.

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How-To's
How to Open All Schematic Documents

This video shows how to open all your project's schematic documents at once.

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Impedance calculation
Calculating Impedance in Altium Designer

This video covers how to calculate impedance in Altium Designer. This is especially important when dealing with high-speed designs. You want to make sure impedance is matched to avoid any reflections and maintain good signal integrity.

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How to Work with 3D Mode
Using 3D Component Body Features for Precise Component Creation

Learn to quickly and accurately place 3D models of components on their footprints

Embedded thumbnail for How to Define an Impedance Profile for an Assymetric Stripeline
Impedance calculation
How to Define an Impedance Profile for an Assymetric Stripeline

This video shows how to define an impedance profile for an asymmetric stripline.

Embedded thumbnail for How I Improved my Collaboration Efficiency with Altium 365 | Altium 365: Power User Insights
How I Improved my Collaboration Efficiency with Altium 365 | Altium 365: Power User Insights

Collaboration with other teams or contractors in the electronics industry is typically a painful and inefficient experience. All too often, communication is left until the last minute when boards are all but ordered. Let's talk about how to collaborate with colleagues with Altium 365 in a different way.

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How to Work with Draftsman
Working with Annotation Tools

Draftsman Documents provide annotation tools to convey physical properties such as tolerances and surface finish

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How to Work with 3D Mode
3D View Control

Learn how to use the 3D display mode of the PCB and learn to control the camera in this mode in this video

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Impedance calculation
Impedance Calculation Single-Ended Transmission Lines

Transmission lines help preserve signal integrity and reduce EMI in high speed designs. We’ll show you you to define your single ended transmission lines in Altium Designer and automatically calculate impedance on a two layer and multi-layer board.

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How to Work with Draftsman
Working with Dimensions: Draftsman Documents

Draftsman Documents provide dimensioning tools to capture and display the physical features of the product for fabrication and documentation. 

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