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Circuit Board Design for In-Circuit Testing

There are many types of circuit board tests available in electronics manufacturing today, each having unique goals and characteristics. This article presents guidelines at the design level (schematic and layout) to enable the use of in-circuit testing (ICT) fixtures to verify proper component assembly. These simple test fixtures allow your board to be tested as its assembled, which helps identify and remove failed boards from your production run.

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Creating PCB Mounting Holes

Our PCB must somehow be assembled into the final drone assembly. This will be achieved by attaching our PCB to the motherboard connector and by special mounting racks, which requires precise positioning of the two mounting holes on the PCB.

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Planning for the Future with Cirris Systems and Altium

Technological advancements have been a hallmark of the past few decades, from the widespread adoption of internet technology to the smartphones and wireless devices we rely on every day to stay connected. Orlan Thatcher, Board Layout Specialist at Cirris Systems, could never have predicted the demand their services would generate. The company struggled with six different software platforms before switching to Altium Designer.

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Working with PCB Keepouts

When working in the PCB, there may be specific areas that you would want to prevent the presence of certain objects, such as vias, tracks or copper regions. All of this can be realized in Altium Designer by using the Keepouts feature.

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An Introduction to NFC

I used to work in a research lab that worked primarily with RFID (Radio Frequency IDentification) and NFC (Near Field Communication) technology, particularly for the agriculture industry and cattle identification. These were very specialized fields; however, the lab also worked on projects which involved retail and various other applications for NFC. It’s an amazing technology that you might be using every day without thinking about it - building access to your mobile phone payments, for instance. 

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Editing Your PCB Geometry with MCAD Tools

You need to define your PCB geometry in the context of your enclosure. If your board cannot physically be assembled into the final product, it doesn't matter how well laid out it is electrically. This webinar focuses on how the MCAD CoDesigner allows you to edit your PCB in the context of a higher-level assembly, allowing you to respect the relevant mechanical constraints.

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The PCB Fabrication Process — what Every Design Engineer Needs To Know, Part 2

In Part 1 of this article, I described the first steps that occur during the PCB fabrication process. They detailed the inner layer processing effort as well as the efforts that take place during the transition from inner layer processing to lamination. This part of the article will provide a detailed description of the lamination, drilling and plating processes.

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The PCB Fabrication Process—What Every Design Engineer Needs To Know, Part 1

There are still a number of designers - perhaps most of them - who have never toured a PCB fabrication facility. They are also unaware of the various steps that occur during the fabrication process. The purpose of this article is to describe those steps and what transpires in each of them. Part 1 of this article focuses on inner layer processing and the steps that are done prior the lamination process.

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Webinar "8 Reasons to Store Your Components in Altium 365"

Working with local libraries seems like a simple solution, but we often don’t take into account the added time spent maintaining libraries and sharing them between team members. This webinar showcases the advantages of component storage in Аltium 365 to resolve the issues of local libraries and component management.

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Bridging the Gap Between Designers and Customers

Every piece of electronic equipment starts with a great idea. Transforming great ideas into real, physical products takes a team of talented individuals and multiple companies coming together to make everything from the internal components to the external hardware. Paul Payen de la Garanderie, Founder and Owner of AW Audio, an engineering services company based in France, understands these challenges very well. With an extensive background in the Audio/Visual industry, Paul has had to work with multiple companies over the years, from small start-ups to celebrated AV firms.

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Additive PCB Manufacturing: The Vaccine for Electronics Supply Shocks?

At this time, at least a quarter of the world’s population is under quarantine, with workers unable to go to offices or factories, leading to fundamental disabling of the world economy. The electronics industry is suffering greatly as well, dealing with a supply shock from factories shutting down in Southeast Asia, to demand-side shocks from Western markets literally shutting down. Now it is the electrical engineers taking the lead with additive PCB manufacturing.

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Webinar "6 Steps to Master Project Storage"

Altium 365 provides a secure cloud platform to store all of your design files in a single place so you can share them with anyone and access them from anywhere. This webinar discusses the advantages of placing, storing, and working with projects in Altium 365.

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Altium Designer 20 Changed My Layout Design Routines

I just finalized my first PCB design using Altium Designer 20. At the same time, I tested some new AD20 features, and in this article, I’ll share my thoughts about new layout design features which made the biggest impression for me: sliding, and any-angle routing.

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Designing for Antenna Isolation in Your Wireless System

Anyone who has taken apart an old cell phone or designs IoT devices knows multiple communication capabilities are present in these designs, each requiring different antennas. The RF designer should already take precautions for interconnect isolation, but antenna isolation is just as important when modeling and designing wireless systems.

Blog
PCB Trace and Pad Clearance: Low vs. High Voltage

High voltage/high current designs carry safety requirements which need to be met by designers. Similarly, high speed designs need to have suppressed crosstalk in order to ensure signal integrity. The key design aspects that relate to both areas are your PCB trace clearance and pad clearance values. These design choices are critical for balancing safety, noise suppression, and manufacturability.

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Getting Through PCB DFM

In this article, we’ll discuss the key design features to implement, and steps to take prior to fabrication that will help prevent some DFM process pain.

Altium Designer Getting Started User Guide
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Level Up Your Design Skills - Altium Designer Getting Started User Guide Update
We are happy to announce the new update of our Altium Designer Getting Started User Guide. Whether you are new to Altium Designer or you want to brush up on some topics, the Altium Designer Getting Started User Guide will take you from a beginner to a master in PCB design.  This is only the beginning! This guide will be updated with new information based on user feedback. Let’s first go over the contents of the guide.
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Discovering Altium 365
Design Review Use Case

Design reviews are critical to being successful. Capture design discussions through contextual commenting in the web browser or in Altium Designer to ensure feedback is recorded and actioned effectively.

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Modeling Copper Foil Roughness in Altium Designer's Impedance Profiler

With the new layer stack manager in Altium Designer®, you can now include copper foil roughness factors directly in your impedance calculator. This is quite easy to do in the layer stack manager, but it begs the question: what exactly is the copper roughness factor? Which value should be used for your interconnects?

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Resolving Errors in the PCB

We’ve looked at how to set up the Design Rule Checker to help us analyze our PCB design errors. Now it’s time to resolve these errors and prep our design to start generating output files.

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Blog
What Target Impedance Should You Use in Your PDN?

A number of us on this blog and in other publications often bring up the concept of target impedance when discussing power integrity in high-speed designs. Some designs will be simple enough that you can take a “set it and forget it” approach to design a functional prototype. For more advanced designs, or if you’re fine-tuning a new board that has existing power integrity problems, target impedance is a real consideration that should be considered in your design.

Dual Power Supply Components Cover
Blog
An Overview of Dual Power Supply Design

Dual power supplies are circuits that generate two different output voltages from a single input source. The simplest method of generating dual output voltages is to use a transformer with two taps on the output winding. Bespoke transformers can have any voltage ratio depending on the number of windings in each part of the output side of the transformer.

Power planes inside PCB
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Overlapping Planes in Your Mixed-Signal PCB Layout

With digital boards that are nominally running at DC, splitting up a power plane or using multiple power planes is a necessity for routing large currents at standard core/logic levels to digital components. Once you start mixing analog and digital sections into your power layers with multiple nets, it can be difficult to implement clean power in a design if you’re not careful with your layout.

Altium Designer interface
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Follow Mixed Signal PCB Design Guidelines With the Best CAD Tools

High-speed digital PCBs are challenging enough to design, but what about mixed-signal boards? Many modern systems contain elements that operate with both digital and analog signaling, and these systems must be designed to ensure signal integrity in both domains. Altium Designer has the layout and signal integrity tools you need to ensure your mixed-signal PCB design does not experience interference and obeys important design standards. 

Blog
Get Ready for WiFi 7 under the 802.11be Standard

Just as WiFi 6 and 6E are starting to hit the market and new chipsets become available, WiFi 7 is in the works under the 802.11be standard.  While this technology still has not hit the market, I would expect more inquiries for experimental systems, evaluation modules, and surface-mountable modules to come up once the first chipsets become available. Now is the time to start thinking about these systems, especially if you’re developing evaluation products to support WiFi 7.

Protected electronic device
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What Goes Into Rugged Electronics Design?

Rugged electronics need to take a punch mechanically, but there is more that goes into a rugged system than being able to survive a drop on the pavement. This is as much about enclosure design as it is about component selection and manufacturing choices. Mil-aero designers often use the term “harsh environment” to describe a number of scenarios where an electronic device’s reliability and lifetime will be put to the test. If you want to make your next product truly rugged, it helps to adopt some of their strategies in your PCB layout.

PCB Testing
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PCB Testing 101: Important Methods and Metrics

There are many quality checks used to ensure a design will be manufacturable at scale and with high quality, but a lot of this can happen in the background without the designer realizing. No matter what level of testing and inspection you need to perform, it’s important to determine the basic test requirements your design must satisfy and communicate these to your manufacturer. If it’s your first time transitioning from prototyping to high-volume production, read our list of PCB testing requirements so that you’ll know what to expect.

DDR Memory Chip
Blog
Using SDRAM vs. DDR RAM in Your PCB Design

Embedded computers, vision devices, DAQ modules, and much more will all need some memory, whether it’s a Flash chip or a RAM module. Normally, something like a Flash memory chip or a small eMMC module would not be used for temporary storage as the device requires constant rewrites. Instead, if you happen to need a volatile memory solution, you would go for static (SRAM) or dynamic RAM (DRAM). If you need to decide which type of memory to use in your board, keep reading to see some of the basic design guidelines for SDRAM vs. DDR memory modules.

PCB with big ground planes
Blog
PCB Ground Plane Best Practices in Your Multilayer Stackup

Using a PCB ground plane in a stackup is the first step towards ensuring power and signal integrity, as well as keeping EMI low. However, there are some bad myths about ground planes that seem to persist, and I’ve seen highly experienced designers make some simple mistakes when defining grounds in their PCB layouts. If you’re interested in preventing excess emissions and ensuring signal integrity in your layout, follow these simple guidelines for implementing a PCB ground plane in your next board.

PCB Voltage Regulator Chip
Blog
Using an LDO vs. Switching Regulator in Your PCB

As much as we’d like, the power we supply to electronics isn’t always stable. Real power sources contain noise, they might exhibit power instability, or they dropout unexpectedly. Thankfully, we have power regulators to help prevent some of these problems. For low power devices, we generally see two types of power regulators: a low dropout regulator (LDO) or a switching regulator. You can mix and match these at different points along your power bus, but there’s still the matter of choosing whether to use an LDO vs. a switching regulator in your designs. 

Cloud storage on the phone
Blog
Using Altium 365 for Sharing Simulations in the Cloud

Post-layout simulators for your PCB are very valuable tools. If you’re working through a complex design, it’s a good idea to put it through some level of simulation and analysis to evaluate the design before manufacturing. This is all easy with the cloud collaboration tools in Altium 365 and Ansys field solvers thanks to the EDB Exporter utility in Altium Designer. These existing tools in Altium Designer and any of the Ansys field solver utilities give you a simplified way to share design data, EDB files, and simulation results with anyone on your design team. 

Manufacturers
Blog
How to Speed Up Your DFM Report Process in the Cloud

Experienced fabricators will tell you: any design could have some hidden DFM problem that will interfere with manufacturability, quality, or yield. Making use of your design rules is just the start of preventing DFM problems, you’ll want to collaborate with your manufacturer throughout the design process if you want to spot and correct DFM problems. Within Altium Designer, there are multiple reports you can generate for your projects that will help you summarize important information on your board for a client or a manufacturer.

Optoelectronics
Blog
The Digital Engineer's Guide to RF PCB Layout and Routing

With modern systems running at higher frequencies, incorporating multiple wireless protocols, and interfacing with many analog sensors, advanced designs require knowledge from digital and RF design disciplines. If you’re now starting to work in the RF realm and you need to design an all-analog or mixed-signal system, RF PCB layout will need to become a new specialty. If you’re a digital designer and you’re now jumping into high-frequency analog design, keep reading to learn more about RF PCB layout and routing.

Tracks on a finished PCB
Blog
Microstrip Ground Clearance: How Close is Too Close?

If you take a look at any guidelines for controlled impedance traces, you’ll clearly see that the trace width is calculated without any ground pour near the trace. However, most designers will state that unused areas on each PCB layer should be filled in with grounded copper pour. If you bring some ground pour near a microstrip, you’ve now formed a coplanar waveguide arrangement. So now the question becomes, how much microstrip to ground clearance do you need to ensure you’ve hit your impedance goals?

Blog
PCB Layout Guidelines for Switching Power Supplies and Regulators

In this article, I want to briefly focus on how power supplies and regulators are different, although this should already be clear to most designers. For a power supply and for a PCB with an on-board regulator, the switching regulator layout will be a major determinant of overall system performance. Therefore, we’ll largely look at some layout guidelines for switching power supplies in terms of regulator layout.

PCB Sharing - What Data You Can Share in Altium 365
Blog
PCB Sharing and What Data You Can Share in Altium 365

Altium 365 is giving design teams a new way to share and manage their design data. Most users are probably aware of project-level and component-level PCB sharing features, but sharing actually extends down to the level of individual files thanks to the managed content system within Altium 365. If you’ve ever wanted a single place to store and manage all of your design data, then Altium 365 is here to help you and your team stay organized.

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NEW
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How-To's
PCB Library Management: One Library or Many?

This detailed guide walks you through the pros and cons of each approach and offers proven strategies for managing component data, whether you're an independent designer or overseeing libraries for an entire organization.

NEW
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New in Altium Designer 25
Coming Soon: Sawtooth Rounding Support for Length Tuning

Sawtooth Rounding for Length Tuning improves signal‑path accuracy by applying controlled corner‑rounding to sawtooth geometries during both Interactive Length Tuning and within‑pair matching in the Auto Tuning engine. Discover this capability and additional innovations on our Coming Soon page.

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New in Altium Designer 25
Coming Soon: Z-Axis Clearance Rule

The Z-Axis Clearance Rule checks the shortest distance between copper features on different layers in a PCB design. It is available in both the Constraint Manager and the legacy PCB Rules Editor. Discover more new features in Altium on our Coming Soon Page.

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New in Altium Designer 25
Coming Soon: Advanced Polygon Pour Engine

Now supports true arcs instead of approximated curves in copper pours. This enhanced engine marks a major advancement in the polygon pour process in Altium Designer, delivering smoother and more accurate copper shapes. Native arc rendering improves visual quality and helps ensure cleaner, more professional PCB designs.

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How-To's
How to Design Rigid-Flex PCB Stackups from Scratch

Watch this tutorial to learn the fundamentals of Rigid-Flex design. We cover everything from understanding polyimide materials and adhesive layers to building complex, multi-layer Rigid-Flex constructions that are ready for manufacturing.

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How-To's
How to Draw Antipads - Complete Tutorial

Discover how to draw and define antipads in Altium with this complete tutorial. Learn three different methods for creating antipads around vias. From simple design rules to advanced polygon cutouts for both basic and complex PCB designs.

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How-To's
Do PCB Manufacturers Actually Look at Fabrication Drawings?

Explore this in-depth tutorial featuring real fabrication drawings, stackup specifications, and drill tables - all created using Altium Designer’s Draftsman tool. Learn essential insights into PCB data management and manufacturing requirements from an industry perspective.

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How-To's
Compensating Transmission Line Losses in a PCB Calculator

This tutorial uncovers the key difference between ideal, lossless impedance calculations and real-world signal behavior giving you practical techniques to design controlled impedance PCBs that deliver reliable performance.

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How-To's
How Close Can You Bring a Reference Plane?

Explore our in-depth investigation into practical simulations using both Altium Designer and Polar Si9000. We demonstrate impedance sensitivity analysis and reveal the real limitations of optimizing reference plane proximity for improved signal shielding.

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How-To's
Do PCB Thermal Vias Actually Work?

Are thermal vias really helping your PCB’s heat management? Tech Consultant Zach Peterson dives into simulation data, research, and a controversial article to uncover the truth. Learn why via count and spacing matter more than sheer quantity.

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How-To's
Stripline Routing Deep Dive: How Close Is Too Close?

In this video, Zach Peterson takes a deep dive into what happens when reference layers are incorrectly set in a PCB stackup and how that affects impedance, signal integrity, and EMC. He also shares valuable insights into stripline routing proximity issues and best practices for assigning reference planes.

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New in Altium Designer 25
Coming Soon: Solder Mask Zero Expansion

Solder Mask Zero Expansion marks a move toward industry alignment, specifically with IPC-7351B and IPC-2581B standards. It changes the default solder mask expansion value from 4 mil to 0 mil. Discover more upcoming updates on our Coming Soon Page.

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How-To's
Analog Supply without a Ferrite: Proper Isolation Techniques Explained

In our new tutorial, you'll learn why ferrite beads may not be the best choice for isolating analog and digital supply pins on integrated circuits. Zach Peterson debunks common misconceptions about ferrite bead isolation and introduces better alternatives, including dedicated LDOs, precision voltage references, and effective filtering techniques to help you achieve cleaner analog signals in your designs.

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Enhanced Constraint Manager in Altium Designer 25
Enhanced Constraint Manager in Altium Designer 25. Part II: Physical Constraints and Routing Differential Pairs

In the second video of Samer Aldhaher’s "Enhanced Constraint Manager" series, we continue designing a 1 kW, 400 V brushless DC motor driver. This episode focuses on setting physical constraints using constraint sets, routing differential pairs, and demonstrating the Auto Shrinking feature in Altium Designer 25.

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Altium Designer's 25 Quantitative Benefits
Auto-tuning Your Way to Faster PCB Design

Watch how the Auto Tuning feature in Altium Designer 25 delivers optimized DDR4 routing in a single click! Fewer steps, massive time savings. Try our Benefit Calculator to estimate your own time and cost savings.

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Enhanced Constraint Manager in Altium Designer 25
Enhanced Constraint Manager in Altium Designer 25. Part I: From Directives to Creepage Rules

We are introducing a new video series on the Enhanced Constraint Manager in Altium Designer 25. In the first chapter, Samer Aldhaher demonstrates how to define net classes, apply clearance and creepage rules, and validate constraints within both the schematic and PCB. The video uses a 1kW, 400V brushless DC motor driver project to illustrate real-world applications.

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