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Managing PCB Manufacturing Quality Control in the Cloud

Anytime you’re looking for a fabricator to produce your new design, you should ensure they have a robust quality control program. Where can quality defects arise and how can manufacturers quickly get this information back to a design team? Sometimes emails can leave too much ambiguity and it is difficult to track progress on specific design changes in the PCB layout. If you’re planning to put a new design into high volume production, there are some basic points that should be checked during fabrication and assembly as part of a PCB manufacturing quality control program.

Connector routing
Blog
Controlling Crosstalk In Connector Pinouts

Controlling crosstalk is one of the key goals in any PCB design. In most instances, when we talk about crosstalk, it’s in reference to the unwanted interaction of the electromagnetic field traveling on one transmission line with a neighboring transmission line. But crosstalk can also occur in the connector pin out. This article will describe this type of crosstalk, the types of disruptions it causes, wherein the design cycle it needs to be factored in and how it can be successfully controlled.

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On-Demand Webinar
Altium Designer® 21: A Better Way To Design

The design process often requires repetitive work with tedious tasks. Altium Designer 21 represents a better way to design by revitalizing long-standing functionality and improving the user experience, as well as performance and stability, based on the feedback from our users. These improvements streamline existing design tasks and empower you to complete sophisticated rigid and rigid-flex designs with realistic 3D modeling.

History
Blog
What You Can Track in Your Altium Project History

When you’re working through a new PCB design project, and you need to keep track of your project revisions, Altium 365™ creates the ideal environment for collaborative PCB design and revision tracking. Once you upload your projects onto the cloud through the Altium 365 platform, Altium 365 creates a Git repository for your project. It allows you to make it available to collaborators through Altium Designer®. This includes a complete project history, which can be easily accessed by collaborators working on a complex project.

Quickly Compare Gerbers PCB
Blog
Gerber Compare in Altium 365's Online Platform

The moment you push your Gerbers to a manufacturer for a DFM inspection, it can be a nerve-wracking experience waiting for a response. Before you receive your working boards, there will likely be some back-and-forth communication before your board hits the fabrication line. When manufacturers and designers need to resolve problems in Gerber files before fabrication, it helps to have a Gerber compare utility. The newest version of Altium Designer now offers this feature through the Altium 365 platform, giving everyone visibility into changes to Gerbers before fabrication.

Electric car charging
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California Bets on Electric Cars and Plans to Ban Gasoline Car Sales by 2035

No matter how you might feel about renewable energy and associated environmental issues, electric vehicles are becoming more mainstream and will become the primary mode of transportation in the future. For the engineering community, what’s much more interesting is how our power distribution and management infrastructure can support this shift to massive increases in the use of electricity on the grid. So what’s the rub for PCB designers?

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How To Work with High-Speed Projects
Creating High-speed Signal Classes with xSignals

You can create, configure, and utilize xSignals in Altium Designer to make your design process more efficient and effective. We’ll show you how to do it manually, using the more comprehensive Create xSignals command, and using the xSignal wizard.

BGA Chip
Blog
My Favorite Altium Designer Keyboard Shortcuts and Viewing Features

When you’re working through a complex PCB layout, it always helps to know the shortcuts you can use to stay productive. Altium Designer® keyboard shortcuts, and keyboard + mouse shortcuts, can help you easily walk through your PCB layout during design and as part of final checks during a design review. Here are some of my favorite keyboard shortcuts and viewing options that help me stay productive, and I hope they can do the same for you.

Printed tracks on PCB in Altium Designer
On-Demand Webinar
Printed Circuit Design in Altium Designer

Printed Electronics is emerging to become as common as 3D printing. With this fast-emerging technology, new possibilities have come into the manufacturing arena, allowing engineers and designers to develop products in markets never before realized. With the emergence of many contract manufacturers possessing this capability, the cost is competitive. Quick-turn prototypes and volume production are now all possibilities, and with Altium 365® you stay connected directly with your manufacturer throughout the design process.

High-speed route
Blog
The IEEE P370 Standard for High Speed PCB Interconnects

High speed PCB interconnects have continued to remain an active challenge in modeling and simulation, particularly when dealing with broadband signals. The IEEE P370 standard is a step towards addressing the challenges faced by many designers in determining broadband S-parameters for high speed structures up to 50 GHz. Although this standard has been in the works since 2015, it finally passed board approval and appears as an active draft standard.

Memory stick
Blog
Class-D Amplifier Design and PCB Layout

Amplifiers can come in all shapes and sizes, depending on their bandwidth, power consumption, and many other factors. A Class-D amplifier design is normally used with high fidelity audio systems, and circuits for a Class-D amplifier are not too difficult to build in a schematic. If you’ve never worked with a Class-D amplifier or you’re looking for a fun audio project, follow along with this PCB layout.

RAM text
Blog
DDR5 vs. DDR6: Here's What to Expect in RAM Modules

Modern digital systems throw the digital electronics textbooks out the window, and high-speed DDR memories are a perfect example of the paradigm shift that occurs when you jump into IC and PCB design. With DDR5 still being finalized, and DDR6 now being discussed, designers who are already comfortable with DDR4 will need to consider how their design practices should adjust to accommodate the constant doubling of data speeds in these high-speed memory technologies.

Explaining the Impedance of the Crystal
Blog
Making the Most of Your Crystal Oscillator

In my experience, the somewhat vague information you might find in a typical crystal datasheet doesn’t enable an engineer to be wholly confident that their design expectations can be met. On the other hand, “blindly” adopting what the crystal datasheet says usually results in adequate frequency stability. If you want to get inside and uncover what is going on, you need to start thinking about the crystal as a phase-shifting network.

Webinar preview
On-Demand Webinar
Using Output Job Files for Rapid, Repeatable PCB Manufacturing Data Generation

An OutJob is simply a pre-configured set of outputs. Each output is configured with its own settings and its own output format, for example, output to a file or to a printer. OutJobs are very flexible – they can include as many or as few outputs as required and any number of OutJobs can be included in a project. The best approach is to use one OutJob to configure all outputs required for each specific type of output being generated from the project. 

Routed PCB
Blog
How Antipads Affect Signal Integrity in Your Multilayer PCB

Antipads on vias and landing pads are a point of contention in modern PCB design, and the debate around the use of these elements in a multilayer PCB is framed as a binary choice. Like thermal reliefs, ground plane splits, and orthogonal routing, the debate around antipads on landing pads and vias is framed as an always/never choice. With today’s modern PCBs, it pays to understand the effects of antipads on signal integrity.

PCB with RF elements
Blog
How to Design a Microstrip to Waveguide Transition

RF structures can be complicated to design and layout, particularly because many RF systems lead double lives as digital systems. Getting an analog signal out of a component and into a waveguide for high isolation routing is not so simple as placing a microstrip or stripline coming off your source component. Instead, you need to create a special microstrip to waveguide transition structure to ensure strong coupling into and out of your waveguide.

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Blog
Managing PCB Polygon Pour and Copper Features in Complex Layouts

Layouts for complex electrical systems may need to make extensive use of copper pour to provide ground nets, power nets, shielding, and other copper structures for power and signal integrity. Backplanes, motherboards, RF products, and many other complex layouts will make use of copper pour and polygons that can’t be easily placed as custom components. The rules-driven design engine in Altium Designer® also ensures that any PCB polygon pour you place in your PCB layout will comply with clearance rules and will be checked against other electrical design rules.

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On-Demand Webinar
Best Practices: Efficient Use of Snapping in Altium Designer

Getting your PCB layout design done takes patience and precision. Complex footprint geometries, board shape, and dense component placement require accurate primitive positioning. Each stage of PCB design needs a different snapping configuration. Often your settings can be excellent for one stage and be unfavorable for another. Learn more about different snapping usage patterns and best practices of efficient snappings.

Backplane printed circuit boards
Blog
High Speed Backplane Design and PCB Layout Tips

If you need to connect multiple boards into a larger system and provide interconnections between them, you’ll likely use a backplane to arrange these boards. Backplanes are advanced boards that borrow some elements from high speed design, mechanical design, high voltage/high current design, and even RF design.  They carry their own set of standards that go beyond the reliability requirements in IPC.

M2 Sata PCB
Blog
PCIe 5.0 Signal Integrity and Analysis

The upcoming Gen6 version of PCIe is pushing the limits of signal integrity for many computer systems designers. As with any high-speed signaling standard, signal integrity is a major design consideration, which requires the right set of design and analysis techniques. Rather than digging deep to find PCIe 5.0 signal integrity requirements from PCI-SIG, we’ve compiled the important points for today’s PCB layout engineers. Layout engineers should pay attention here as these design requirements will become more stringent in later PCIe generations.

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Blog
Printed Electronics: The Future of Flexible and Cost-Effective Circuit Design

This article explores the rise of printed electronics as a lightweight, flexible, and cost-effective alternative to traditional PCB design. It highlights key benefits like reduced manufacturing costs, sustainability, and new design possibilities—especially in wearables, medical devices, and automotive applications. 

Blog
New Routing Possibilities with Ultra HDI

Explore how Ultra HDI technology is redefining PCB design. This article breaks down the benefits and manufacturing considerations of Ultra HDI, and how it enables next-level routing density and miniaturization in advanced electronics.

Blog
3D-MID in Focus: Principles, Processes, and Practical Use

This article introduces 3D-MID (Mechatronic Integrated Devices), a technology that integrates circuitry into 3D plastic structures to reduce size, weight, and complexity. It explains the production process, use cases, and benefits of 3D-MID in sectors like automotive, medical, and consumer electronics.

Blog
Eliminate EMI and Signal Integrity Issues in Multi-Board PCB Designs

Ensure signal integrity and minimize EMI in complex electronics. Our new article explains how to address electromagnetic interference and signal integrity challenges in multi-board PCB designs, offering practical strategies and layout considerations for reliable system performance.

Blog
Mastering Component Templates in Altium Designer 25

Our new article by Dario Fresu explains how Component Templates in Altium Designer 25 Pro improve design consistency, reduce errors, and streamline collaboration. It highlights practical benefits like standardized naming, faster component creation, and scalability across projects. Includes examples of using templates with Altium 365™ to simplify complex component setup.

Blog
Wire Harness Design Guide for Development and Manufacturing

Designing a wire harness goes far beyond just connecting components—it’s about ensuring manufacturability, reliability, and compliance. This article walks you through the entire process, from initial design to production, helping you streamline development and avoid common pitfalls.

Blog
Preparing for Medical Device Cybersecurity Assessments

Explore the key considerations and best practices for conducting cybersecurity assessments in medical device development. This article outlines how to identify potential threats, evaluate risks, and ensure compliance with evolving industry standards.

Blog
Harness Complexity, Design with Simplicity

Harness Design in Altium Designer simplifies managing PCB interconnections, ensuring reliable performance and streamlined manufacturing. With logical connectivity tools, harness layout drawing, and manufacturing-ready documentation, it keeps your designs efficient and organized—all within a unified design environment. Perfect for automotive, aerospace, and industrial applications.

Blog
Getting Started with NVMe and the Raspberry Pi 5

Our new article guides you through enhancing your Raspberry Pi 5's performance by setting up NVMe SSD storage using an expansion HAT. It covers the benefits over traditional MicroSD cards, including improved speed and reliability, and provides step-by-step instructions for installation and configuration.

Blog
From Concept to Production: A Modern Approach to Wire Harness Engineering

Discover how modern wire harness engineering is evolving to meet the growing complexity of electrified systems. This whitepaper explores best practices, intelligent automation, and ECAD-MCAD collaboration to improve efficiency and reduce errors. Download now to stay ahead in an increasingly connected world.

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Embedded thumbnail for How to Draw Antipads - Complete Tutorial
How-To's
How to Draw Antipads - Complete Tutorial

Discover how to draw and define antipads in Altium with this complete tutorial. Learn three different methods for creating antipads around vias. From simple design rules to advanced polygon cutouts for both basic and complex PCB designs.

NEW
Embedded thumbnail for Do PCB Manufacturers Actually Look at Fabrication Drawings?
How-To's
Do PCB Manufacturers Actually Look at Fabrication Drawings?

Explore this in-depth tutorial featuring real fabrication drawings, stackup specifications, and drill tables - all created using Altium Designer’s Draftsman tool. Learn essential insights into PCB data management and manufacturing requirements from an industry perspective.

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How-To's
Compensating Transmission Line Losses in a PCB Calculator

This tutorial uncovers the key difference between ideal, lossless impedance calculations and real-world signal behavior giving you practical techniques to design controlled impedance PCBs that deliver reliable performance.

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How-To's
How Close Can You Bring a Reference Plane?

Explore our in-depth investigation into practical simulations using both Altium Designer and Polar Si9000. We demonstrate impedance sensitivity analysis and reveal the real limitations of optimizing reference plane proximity for improved signal shielding.

Embedded thumbnail for Do PCB Thermal Vias Actually Work?
How-To's
Do PCB Thermal Vias Actually Work?

Are thermal vias really helping your PCB’s heat management? Tech Consultant Zach Peterson dives into simulation data, research, and a controversial article to uncover the truth. Learn why via count and spacing matter more than sheer quantity.

Embedded thumbnail for Stripline Routing Deep Dive: How Close Is Too Close?
How-To's
Stripline Routing Deep Dive: How Close Is Too Close?

In this video, Zach Peterson takes a deep dive into what happens when reference layers are incorrectly set in a PCB stackup and how that affects impedance, signal integrity, and EMC. He also shares valuable insights into stripline routing proximity issues and best practices for assigning reference planes.

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New in Altium Designer 25
Coming Soon: Solder Mask Zero Expansion

Solder Mask Zero Expansion marks a move toward industry alignment, specifically with IPC-7351B and IPC-2581B standards. It changes the default solder mask expansion value from 4 mil to 0 mil. Discover more upcoming updates on our Coming Soon Page.

Embedded thumbnail for Analog Supply without a Ferrite: Proper Isolation Techniques Explained
How-To's
Analog Supply without a Ferrite: Proper Isolation Techniques Explained

In our new tutorial, you'll learn why ferrite beads may not be the best choice for isolating analog and digital supply pins on integrated circuits. Zach Peterson debunks common misconceptions about ferrite bead isolation and introduces better alternatives, including dedicated LDOs, precision voltage references, and effective filtering techniques to help you achieve cleaner analog signals in your designs.

Embedded thumbnail for Enhanced Constraint Manager in Altium Designer 25. Part II: Physical Constraints and Routing Differential Pairs
Enhanced Constraint Manager in Altium Designer 25
Enhanced Constraint Manager in Altium Designer 25. Part II: Physical Constraints and Routing Differential Pairs

In the second video of Samer Aldhaher’s "Enhanced Constraint Manager" series, we continue designing a 1 kW, 400 V brushless DC motor driver. This episode focuses on setting physical constraints using constraint sets, routing differential pairs, and demonstrating the Auto Shrinking feature in Altium Designer 25.

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Altium Designer's 25 Quantitative Benefits
Auto-tuning Your Way to Faster PCB Design

Watch how the Auto Tuning feature in Altium Designer 25 delivers optimized DDR4 routing in a single click! Fewer steps, massive time savings. Try our Benefit Calculator to estimate your own time and cost savings.

Embedded thumbnail for Enhanced Constraint Manager in Altium Designer 25. Part I: From Directives to Creepage Rules
Enhanced Constraint Manager in Altium Designer 25
Enhanced Constraint Manager in Altium Designer 25. Part I: From Directives to Creepage Rules

We are introducing a new video series on the Enhanced Constraint Manager in Altium Designer 25. In the first chapter, Samer Aldhaher demonstrates how to define net classes, apply clearance and creepage rules, and validate constraints within both the schematic and PCB. The video uses a 1kW, 400V brushless DC motor driver project to illustrate real-world applications.

Embedded thumbnail for Design Faster with Altium Designer 25
Altium Designer's 25 Quantitative Benefits
Design Faster with Altium Designer 25

Every second and every click count in the product development cycle. See how the new PCB Layout Replication feature in Altium Designer 25 boosts your efficiency in the PCB design process. Want to improve even more? Check out our Benefit Calculator now!

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How-To's
Creating PCB Drill Drawings and Tables in Altium Designer

If you want to learn more about drill drawings and tables in your PCB designs using Altium Designer, this tutorial is a must-watch. In the video, our Tech Consultant Zach Peterson walks you through multiple methods for generating these critical fabrication documents, including automatic Gerber outputs and custom drawings.

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New in Altium Designer 25
Streamlining Team Collaboration in Industrial PCB Projects - Recording Preview

This webinar recording shows how Altium Designer and Altium 365 improve team collaboration in industrial PCB projects. It covers features like version control, live commenting, task tracking, and JIRA integration to help teams work more efficiently and reduce costly errors.

Embedded thumbnail for AC Coupling Capacitors: Placement for High-Speed PCB Design
How-To's
AC Coupling Capacitors: Placement for High-Speed PCB Design

Learn the facts about AC coupling capacitor placement in high-speed PCB designs. In this video, Zach Peterson explores the ongoing debate: should AC coupling capacitors be placed near the transmitter or the receiver in high-speed differential pairs?

Embedded thumbnail for Coming Soon: Export 3D-MID Tracks as Centerline Curves
New in Altium Designer 25
Coming Soon: Export 3D-MID Tracks as Centerline Curves

Coming Soon: 3D-MID Track-to-Centerline Export allows you to export conductive tracks on 3D substrates as precise centerline curves within STEP files—enabling seamless integration with advanced 5-axis manufacturing processes. Explore more upcoming upgrades on our Coming Soon page.

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