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Managing PCB Manufacturing Quality Control in the Cloud

Anytime you’re looking for a fabricator to produce your new design, you should ensure they have a robust quality control program. Where can quality defects arise and how can manufacturers quickly get this information back to a design team? Sometimes emails can leave too much ambiguity and it is difficult to track progress on specific design changes in the PCB layout. If you’re planning to put a new design into high volume production, there are some basic points that should be checked during fabrication and assembly as part of a PCB manufacturing quality control program.

Connector routing
Blog
Controlling Crosstalk In Connector Pinouts

Controlling crosstalk is one of the key goals in any PCB design. In most instances, when we talk about crosstalk, it’s in reference to the unwanted interaction of the electromagnetic field traveling on one transmission line with a neighboring transmission line. But crosstalk can also occur in the connector pin out. This article will describe this type of crosstalk, the types of disruptions it causes, wherein the design cycle it needs to be factored in and how it can be successfully controlled.

Complex Design Made Easy Preview
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Altium Designer® 21: A Better Way To Design

The design process often requires repetitive work with tedious tasks. Altium Designer 21 represents a better way to design by revitalizing long-standing functionality and improving the user experience, as well as performance and stability, based on the feedback from our users. These improvements streamline existing design tasks and empower you to complete sophisticated rigid and rigid-flex designs with realistic 3D modeling.

History
Blog
What You Can Track in Your Altium Project History

When you’re working through a new PCB design project, and you need to keep track of your project revisions, Altium 365™ creates the ideal environment for collaborative PCB design and revision tracking. Once you upload your projects onto the cloud through the Altium 365 platform, Altium 365 creates a Git repository for your project. It allows you to make it available to collaborators through Altium Designer®. This includes a complete project history, which can be easily accessed by collaborators working on a complex project.

Quickly Compare Gerbers PCB
Blog
Gerber Compare in Altium 365's Online Platform

The moment you push your Gerbers to a manufacturer for a DFM inspection, it can be a nerve-wracking experience waiting for a response. Before you receive your working boards, there will likely be some back-and-forth communication before your board hits the fabrication line. When manufacturers and designers need to resolve problems in Gerber files before fabrication, it helps to have a Gerber compare utility. The newest version of Altium Designer now offers this feature through the Altium 365 platform, giving everyone visibility into changes to Gerbers before fabrication.

Electric car charging
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California Bets on Electric Cars and Plans to Ban Gasoline Car Sales by 2035

No matter how you might feel about renewable energy and associated environmental issues, electric vehicles are becoming more mainstream and will become the primary mode of transportation in the future. For the engineering community, what’s much more interesting is how our power distribution and management infrastructure can support this shift to massive increases in the use of electricity on the grid. So what’s the rub for PCB designers?

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How To Work with High-Speed Projects
Creating High-speed Signal Classes with xSignals

You can create, configure, and utilize xSignals in Altium Designer to make your design process more efficient and effective. We’ll show you how to do it manually, using the more comprehensive Create xSignals command, and using the xSignal wizard.

BGA Chip
Blog
My Favorite Altium Designer Keyboard Shortcuts and Viewing Features

When you’re working through a complex PCB layout, it always helps to know the shortcuts you can use to stay productive. Altium Designer® keyboard shortcuts, and keyboard + mouse shortcuts, can help you easily walk through your PCB layout during design and as part of final checks during a design review. Here are some of my favorite keyboard shortcuts and viewing options that help me stay productive, and I hope they can do the same for you.

Printed tracks on PCB in Altium Designer
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Printed Circuit Design in Altium Designer

Printed Electronics is emerging to become as common as 3D printing. With this fast-emerging technology, new possibilities have come into the manufacturing arena, allowing engineers and designers to develop products in markets never before realized. With the emergence of many contract manufacturers possessing this capability, the cost is competitive. Quick-turn prototypes and volume production are now all possibilities, and with Altium 365® you stay connected directly with your manufacturer throughout the design process.

High-speed route
Blog
The IEEE P370 Standard for High Speed PCB Interconnects

High speed PCB interconnects have continued to remain an active challenge in modeling and simulation, particularly when dealing with broadband signals. The IEEE P370 standard is a step towards addressing the challenges faced by many designers in determining broadband S-parameters for high speed structures up to 50 GHz. Although this standard has been in the works since 2015, it finally passed board approval and appears as an active draft standard.

Memory stick
Blog
Class-D Amplifier Design and PCB Layout

Amplifiers can come in all shapes and sizes, depending on their bandwidth, power consumption, and many other factors. A Class-D amplifier design is normally used with high fidelity audio systems, and circuits for a Class-D amplifier are not too difficult to build in a schematic. If you’ve never worked with a Class-D amplifier or you’re looking for a fun audio project, follow along with this PCB layout.

RAM text
Blog
DDR5 vs. DDR6: Here's What to Expect in RAM Modules

Modern digital systems throw the digital electronics textbooks out the window, and high-speed DDR memories are a perfect example of the paradigm shift that occurs when you jump into IC and PCB design. With DDR5 still being finalized, and DDR6 now being discussed, designers who are already comfortable with DDR4 will need to consider how their design practices should adjust to accommodate the constant doubling of data speeds in these high-speed memory technologies.

Explaining the Impedance of the Crystal
Blog
Making the Most of Your Crystal Oscillator

In my experience, the somewhat vague information you might find in a typical crystal datasheet doesn’t enable an engineer to be wholly confident that their design expectations can be met. On the other hand, “blindly” adopting what the crystal datasheet says usually results in adequate frequency stability. If you want to get inside and uncover what is going on, you need to start thinking about the crystal as a phase-shifting network.

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On-Demand Webinar
Using Output Job Files for Rapid, Repeatable PCB Manufacturing Data Generation

An OutJob is simply a pre-configured set of outputs. Each output is configured with its own settings and its own output format, for example, output to a file or to a printer. OutJobs are very flexible – they can include as many or as few outputs as required and any number of OutJobs can be included in a project. The best approach is to use one OutJob to configure all outputs required for each specific type of output being generated from the project. 

Routed PCB
Blog
How Antipads Affect Signal Integrity in Your Multilayer PCB

Antipads on vias and landing pads are a point of contention in modern PCB design, and the debate around the use of these elements in a multilayer PCB is framed as a binary choice. Like thermal reliefs, ground plane splits, and orthogonal routing, the debate around antipads on landing pads and vias is framed as an always/never choice. With today’s modern PCBs, it pays to understand the effects of antipads on signal integrity.

PCB with RF elements
Blog
How to Design a Microstrip to Waveguide Transition

RF structures can be complicated to design and layout, particularly because many RF systems lead double lives as digital systems. Getting an analog signal out of a component and into a waveguide for high isolation routing is not so simple as placing a microstrip or stripline coming off your source component. Instead, you need to create a special microstrip to waveguide transition structure to ensure strong coupling into and out of your waveguide.

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Blog
Managing PCB Polygon Pour and Copper Features in Complex Layouts

Layouts for complex electrical systems may need to make extensive use of copper pour to provide ground nets, power nets, shielding, and other copper structures for power and signal integrity. Backplanes, motherboards, RF products, and many other complex layouts will make use of copper pour and polygons that can’t be easily placed as custom components. The rules-driven design engine in Altium Designer® also ensures that any PCB polygon pour you place in your PCB layout will comply with clearance rules and will be checked against other electrical design rules.

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Best Practices: Efficient Use of Snapping in Altium Designer

Getting your PCB layout design done takes patience and precision. Complex footprint geometries, board shape, and dense component placement require accurate primitive positioning. Each stage of PCB design needs a different snapping configuration. Often your settings can be excellent for one stage and be unfavorable for another. Learn more about different snapping usage patterns and best practices of efficient snappings.

Backplane printed circuit boards
Blog
High Speed Backplane Design and PCB Layout Tips

If you need to connect multiple boards into a larger system and provide interconnections between them, you’ll likely use a backplane to arrange these boards. Backplanes are advanced boards that borrow some elements from high speed design, mechanical design, high voltage/high current design, and even RF design.  They carry their own set of standards that go beyond the reliability requirements in IPC.

M2 Sata PCB
Blog
PCIe 5.0 Signal Integrity and Analysis

The upcoming Gen6 version of PCIe is pushing the limits of signal integrity for many computer systems designers. As with any high-speed signaling standard, signal integrity is a major design consideration, which requires the right set of design and analysis techniques. Rather than digging deep to find PCIe 5.0 signal integrity requirements from PCI-SIG, we’ve compiled the important points for today’s PCB layout engineers. Layout engineers should pay attention here as these design requirements will become more stringent in later PCIe generations.

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Product Lifecycle Management in Electronics Manufacturing
Blog
Product Lifecycle Management in Electronics Manufacturing

An effective product lifecycle management (PLM) solution will integrate the tools and processes employed to design, develop and manufacture a new device. This solution goes beyond engineering activities to include the project management, process control, and financial management of the end-to-end business processes. PLM solutions create this collaborative environment where product development can flourish, bringing additional benefits in efficiencies and transparent communications, breaking silos, and speeding up the development process.

Tight versus loose coupling
Blog
Should You Use Tight vs. Loose Differential Pair Spacing and Coupling?

In this article, we want to get closer to a realistic description of tight coupling vs. loose coupling in terms of differential pair spacing, as well as how the differential pair spacing affects things like impedance, differential-mode noise, reception of common-mode noise, and termination. As we’ll see, the focus on tight coupling has its merits, but it’s often cited as necessary for the wrong reasons.

Engineering Design Review Guide
Blog
How to Solve Your Engineering Design Review Challenges

You’ve possibly gone through plenty of engineering design reviews, both on the front-end of a project and the back-end before manufacturing. Engineering design reviews are performed to accomplish multiple objectives, and with many engineering teams taking a systems-based approach to design and production, electronics design teams will need to review much more than just a PCB layout and BOM. Today’s challenges with sourcing, manufacturability, reliability, and mechanical constraints are all areas that must be confronted in real designs

Schematic Review Checklist
Blog
Schematic Review Checklist

One of the most common points of failure of a device occurs even before you start to layout your circuit board. Mistakes in your schematic design can easily make their way all the way into prototypes or production without a second thought once layout starts. In this article, I’m not going to extol the virtues of a good schematic design. Instead, this article is a simple no frills checklist.

Via current carrying capacity for PCBs
Blog
PCB Via Current-Carrying Capacity: How Hot is Too Hot?

One common question from designers is current-carrying capacity of conductors in a PCB. Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool. Let’s dig into the current state of thermal demands on vias in PCBs and how they compare to internal and external PCB traces.

PCB Shield
Blog
Phalanx, not Failure: PCB Shielding to Protect Your Design

A combination of good printed circuit board design and good shielding mitigates EMI. Good PCB design for EMI shielding revolves around the layout, the placement of filters, and ground planes. A well-designed PCB minimizes parasitic capacitance and ground loops. Keep reading to learn more about PCB shielding.

Man working in Altium Designer
Blog
Best Practices in Hardware Version Control Systems

Any project can get very complex, and the PCB design team needs to track revisions throughout a project. Why worry about tracking revisions? In the event you ever receive changes to product functional requirements, major changes are made to your product’s architecture, or you’re ready to finalize the design and prepare for fabrication, it’s best to clone a project at its current state and begin working on a new version. Keeping track of all these design changes in a PCB design project takes the type of hardware version control tools you’ll find in Altium 365™.

Copper pour and via stitching
Blog
Copper Pour and Via Stitching: Do You Need Them in a PCB Layout?

To pour or not to pour, to stitch or not to stitch… Over many years, some common “rules of thumb” have become very popular and, ultimately, taken a bit out of context. Rules of thumb are not always wrong, but taking PCB design recommendations out of context helps justify bad design practices, and it can even affect the producibility of your board. Like many aspects of a physical PCB layout, via stitching and copper pour can be like acid: quite useful if implemented properly, but also dangerous if used indiscriminately.

MOSFET Components
Blog
Should You Use Power MOSFETs in Series?

Power MOSFETs enable a huge range of electronic systems, specifically in situations where BJTs are not useful or efficient. MOSFETs can be used in high current systems in parallel arrangements, but what about their use in series? Both arrangements of MOSFETs have their pitfalls that designers should consider. Let’s look at MOSFETs in series as they are quite useful in certain systems, but be careful to design your circuits and your PCB for reliability.

MLCC controlled ESR capacitor
Blog
Controlled ESR Capacitors: Should You Use Them for Power Integrity?

I can’t think of a single product I’ve built that doesn’t require capacitors. We often talk a lot about effective series inductance (ESL) in capacitors and its effects on power integrity. What about effective series resistance (ESR)? Is there a technique you can use to determine the appropriate level of resistance, and can you use ESR to your advantage?

Ground Pour, Impedance and Losses
Blog
Microstrip Ground Clearance Part 2: How Clearance Affects Losses

If your goal is to hit a target impedance, and you’re worried about how nearby pour might affect impedance, you can get closer than the limits set by the 3W rule. But what are the effects on losses? If the reason for this question isn’t obvious, or if you’re not up-to-date on the finer points of transmission line design, then keep reading to see how nearby ground pour can affect losses in impedance-controlled interconnects.

Choosing the Right Microphone for Embedded Applications
Blog
Choosing the Right Microphone for Embedded Applications

If you need to capture sound waves for your electrical device to process, you'll need a microphone. However, microphones these days have become very advanced, and there are so many options to choose from. They range from the relatively simple and popular condenser type microphones to state-of-the-art sound conversion solutions incorporating internal amplifiers and other electronic processing functionality. In this article, we'll take a look at some of the options available.

 Computer planet with circuit grid
Blog
Composite Amplifiers and How They Give the Best of Both Worlds

There are many times where you need an amplifier with high gain, low noise, high slew rate, and broad bandwidth simultaneously. However, not all of these design goals are possible with all off-the-shelf components. Here are some points to consider when working with a composite amplifier design and how to evaluate your design with the right set of circuit simulation tools.

Impedance balancing power supply
Blog
Reduce Common-Mode Noise in Your Power Supply with Impedance Balancing

Simple switching regulator circuits that operate in compact spaces, like on a small PCB, can usually be deployed in noisy environments without superimposing significant noise on the output power level. As long as you lay out the board properly, you’ll probably only need a simple filter circuit to remove EMI on the inputs and outputs. As the regulator becomes larger, both physically and electrically, noise problems can become much more apparent, namely radiated EMI and conducted EMI in the PCB layout.

Part 1: Why Your PCB Design Review Process Is Obsolete and What You Can Do About It
Blog
Part 1: Why Your PCB Design Review Process Is Obsolete and What You Can Do About It

A PCB design review is a practice to review the design of a board for possible errors and issues at various stages of product development. It can range from a formal checklist with official sign-offs to a more free-form inspection of schematic drawings and PCB layouts. For this article, we will not delve into what to check during a design review process but rather look at how a review process itself usually unfolds and how to optimize it to get the most out of your time.

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Embedded thumbnail for Creating a New Design Variant
How to work with Variants
Creating a New Design Variant

You can create variants and allow various changes to your design while maintaining all other versions in Altium Designer. We’ll show you how to create new variants using the variant manager and what you need to know to configure your variants correctly.

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Query Language
Query Language: Basic Concept Part I

In this video you will learn types of query language commands and what they can be used for.

Embedded thumbnail for Configuring the Vias Annular Ring
DFM and Fabrication Cost/Time Constraints
Configuring the Vias Annular Ring

The minimum dimension from the wall of the aperture to the edge of the pad is called an annular ring, and we can configure it with Altium Designer. We’ll show you how to get started and manage the annular ring in your design rules.

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RF PCB Design
Design RF PCB: RF Materials for PCB

Unlike an ideal environment, PCB materials introduce losses into the propagated signal. In this, we tried to figure out what materials to choose for RF printed circuit boards.

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DFM and Fabrication Cost/Time Constraints
Design for Manufacturing (DFM) Overview

During your design process, there are simple steps you can take to focus on Design for Manufacturing, or DFM. Altium Designer has a unique set of tools you can use to make the DFM process efficient ensuring manufacturability. In this overview video, we’ll talk about some of topics covered in upcoming videos about the DFM tools Altium Designer offers you.

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Working with MCAD CoDesigner extension
Fixing Broken Component Models

If you have a broken component model that won’t transfer properly from ECAD to MCAD, Altium Designer will help. We’ll show you how to use the Make PCB Library tool, the Extract 3D models tool, and your MCAD tool to correct broken components and make them usable.

Embedded thumbnail for Query Language: What is It For?
Query Language
Query Language: What is It For?

A PCB project contains many different objects. How to manage them? How to find the right ones quickly and efficiently? This video starts the series about query language. Learn the language commands and how to use them and expand your possibilities!

Embedded thumbnail for Maintaining MCAD Constraints During Exchange
Working with MCAD CoDesigner extension
Maintaining MCAD Constraints During Exchange

The Altium Designer MCAD Co-designer panel and extension give you a few tools to create a model that is unified during the ECAD MCAD Exchange. We'll show you how to make sure your models are transferred correctly across the ECAD MCAD exchange.

Embedded thumbnail for Design RF PCB: Plane Connect -direct
RF PCB Design
Design RF PCB: Plane Connect -direct

It is bad practice to use thermal reliefs to connect pads in RF path circuits. We'll show you how to quickly and easily change pad-to-polygon connection style to direct connection.

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How to work with Selection
Precise Selection with PCB Filter

Narrowing down a precise and accurate selection of objects can be difficult on a crowded board. Learn about the PCB Filter panel, how to use it to create queries to select objects on the PCB, and how to create design rules from these queries.

Embedded thumbnail for Rigid-Flex Board Shape Design in MCAD
Working with MCAD CoDesigner extension
Rigid-Flex Board Shape Design in MCAD

The MCAD Codesigner allows you to design or edit your board shape in the MCAD environment and have it pushed back to Altium Designer. We’ll show you how to configure the board shape, rigid and flex regions, and mounting holes.

Embedded thumbnail for Design RF PCB: routing (any angle, arc)
RF PCB Design
Design RF PCB: routing (any angle, arc)

It is worth taking a responsible approach to the shape and size of the RF signal conductors. In this video we will cover some practical aspects of working with routing such nets in Altium Designer.

Embedded thumbnail for Component Placement in Rigid-flex PCB
Working with MCAD CoDesigner extension
Component Placement in Rigid-flex PCB

With the MCAD CoDesigner you can quickly add and move components from your MCAD tool and update the design automatically in Altium Designer. We’ll show you how to add a new component, move components, change a component’s region in MCAD, and update your design in Altium Designer.

Embedded thumbnail for Transmission lines (coplanar)
RF PCB Design
Transmission lines (coplanar)

The boards use transmission lines to carry high-frequency signals. In addition to microstrip lines, coplanar transmission lines with a ground reference polygon are often found on boards. Coplanar transmission lines propagate the same wave type as microstrip transmission lines, but the electromagnetic field is more concentrated near the conductor, so coplanar lines have lower losses at high frequencies, less dispersion, and less interference to adjacent circuits.

Embedded thumbnail for How to Reuse Board Shapes in MCAD
Working with MCAD CoDesigner extension
How to Reuse Board Shapes in MCAD

You can use the MCAD Co-designer panel to reuse your board shape or geometry in your PCB. We’ll show you how to use the MCAD Co-designer panel in Altium Designer and how to copy your board shape and geometry from your MCAD tool to Altium Designer.

Embedded thumbnail for Selection filter - Panel Properties and PCB
How to work with Selection
Selection filter - Panel Properties and PCB

Learn how to configure the types of selected objects using the Selection Filter. In addition, you will learn about the Post Selection Filter and its features.

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