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Most Common Causes of PCB Assembly Rework and Scrap

Many PCB assemblies fail not because of exotic faults, but due to basic issues like incorrect BOM entries or footprint mismatches that force rework or scrap. This article dives into the most common causes and how to prevent costly defects in your design-to-manufacturing process.

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How-To's
Mechanically Drilled Blind & Buried Vias: PCB Design Rules Explained

Discover the essential design rules and manufacturing processes for mechanically drilled blind and buried vias in PCB layouts in this comprehensive tutorial. We cover the stack drill-and-plate fabrication process, aspect ratio limitations, sub-lamination design, and copper weight considerations. You’ll also learn how these vias differ from HDI microvias and gain a clear understanding of the critical design constraints needed for successful PCB manufacturing.

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Behind the Scenes with AI Embedded Development

Forget one-shot AI hacks Ari Mahpour shows the thoughtful, sustainable way to integrate AI into embedded firmware development. Learn the core principles (planning gate, HAL abstraction, observability, timeout design) that can help you push your efficiency 5-10 times in real hardware projects.

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Altium Training
Altium Training - Design Environment: Navigation with Schematic Workspace

Discover the most important navigation techniques for the schematic workspace using both mouse and keyboard controls. In this tutorial video, you’ll learn how to use the View menu commands for document fitting, area zooming, and object selection, along with advanced navigation shortcuts. Master mouse-based panning and zooming, explore Ctrl key combinations, and practice arrow key movements - all designed to simplify your workflow in the PCB design process.

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We're heading to PCB West 2025!

Join Altium at PCB West 2025 in Santa Clara, CA, on October 1! Stop by Booth 300 for the official launch of the new Altium platform, built on the foundation of Altium Designer and Altium 365. Be sure to check out our live demos of Altium Develop and Altium Agile.

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Peak Electrical Performance in Multi-Board Designs With Advanced Simulation and Compliance Tools

Moving from single-board to multi-board systems is a leap in complexity. You must manage not just routing, but power, signal integrity, mechanical fit, and regulatory requirements across boards. In this article, you’ll discover how Altium’s advanced simulation and compliance tools help engineering teams overcome these challenges and deliver reliable multi-board solutions.

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How-To's
Altium Training - Design Environment: The Altium Environment

Get familiar with the core workspace layout and navigation methods. In this video, you’ll see how to open schematic and PCB documents, work within the unified design environment, and move between multiple open files using document tabs and keyboard shortcuts.

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Altium Training
Altium Training - Design Environment: Opening a Project from a Local Drive

Get your PCB design workflow off to a smooth start. This Altium tutorial walks you through opening projects from your local directory - a core skill that keeps your process efficient and organized from day one.

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Executive Insights Into Electronic Product Development Gaps You Need To Close

Electronics hardware development is falling behind broader product development disciplines due to fragmented workflows, poor collaboration, and limited compliance visibility. This gap introduces risk, delays, and missed opportunities but executives see real business value in modernizing electronics development through better integration, traceability, and lifecycle visibility.

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Altium Training
Altium Essentials: Design Environment

Take control of your PCB design workflow with Altium Essentials: Design Environment. This tutorial module guides you through the fundamentals of workspace management, from handling panels and documents to mastering menus, context commands, and time-saving shortcuts.

Blog
Sourcing For High-Mix Low-Volume Electronics Manufacturing

High-mix, low-volume (HMLV) electronics manufacturing requires agile sourcing strategies to handle shifting BOMs, erratic lead times, and component volatility. All while controlling costs and ensuring compliance. Cloud-based tools like Altium provide real-time component visibility, BOM collaboration, and supplier integrations to help navigate HMLV complexities.

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How-To's
What Makes a Great PCB Design Review Submission?

Turn your PCB designs into professional-grade submissions. At Altium, we reveal the key practices that transform schematics, layouts, and documentation into review-ready work that stands out. Watch our brand-new tutorial and take your PCB design process to the next level.

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Altium Training
Altium Training - Workspace Folder Structure: Opening the Explorer Panel

Discover the key ways to access the Explorer panel in Altium Designer with this step-by-step tutorial. The video walks you through four different methods, giving you the freedom to choose the approach that best fits your workflow.

Blog
One Vision, Three Powerful Solutions: Introducing Octopart Discover, Altium Develop, and Altium Agile

We are excited to announce the launch of three new platform-based solutions that will transform the way electronic products are designed, built, and delivered: Octopart Discover, Altium Develop, and Altium Agile. These solutions are designed to simplify processes, accelerate innovation, and make collaboration seamless across the entire electronics lifecycle. Together, they realize the purpose of Altium and Renesas: To Make Our Lives Easier.

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Altium Training
Altium Essentials: Workspace Folder Structure Overview

Altium Essentials: Workspace Folder Structure is a tutorial series designed for PCB designers who are learning the fundamentals of navigating an Altium workspace. This playlist walks through key Explorer panel skills, including multiple ways to open it (via keyboard shortcuts, menus, panel buttons, and workspaces), navigating projects, and understanding the panel’s six core information areas.

Blog
The Top 5 Workflow Bottlenecks Slowing Down Mechanical Engineering Teams

Mechanical engineering teams frequently encounter delays from fragmented communication, disconnected toolchains, and inefficient synchronization processes. This article examines five critical workflow bottlenecks and highlights how ECAD-MCAD integration with real-time, bidirectional updates can eliminate rework and accelerate design iterations.

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How-To's
NFC Reader Project Part One: Schematics to PCB in Altium

Check out our new, in-depth NFC Reader Project tutorial! In this two-part video series, we design an ESP32-based NFC transceiver board from schematics to PCB layout. In Part 1, we dive into the TRF7970A NFC chip from Texas Instruments and guide you step-by-step through the complete design process in Altium.

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Blog
Eliminate Your Design Friction with Agile Teams

Design friction from scattered data and disconnected tools slows down PCB development and leads to rework. This webinar shows how Agile Teams streamlines collaboration, aligns domains, and helps teams deliver faster with fewer errors.

Blog
What is the Best Cloud PCB Design Software?

Not all cloud PCB tools are created equal, especially when design complexity increases. This article breaks down key differences between cloud-native and hybrid solutions, helping engineers choose the right approach for performance and scalability.

Blog
From Rework to Revenue: Digital PCB DFMA

This article explores how traditional, manual DFMA workflows lead to costly rework, delays, and poor collaboration across engineering teams. It shows how a connected, digital approach enables better data integrity, faster design cycles, and improved manufacturing outcomes.

Blog
How to Choose the Right Components for Your BOM

A strong BOM can make the difference between smooth production and costly delays. Discover a practical approach to choosing components that stay available, meet compliance requirements, and keep your project on schedule.

Blog
From Scattered Requirements to Confident Product Development

See how the Requirements Portal transforms disconnected requirements into a single, live source of truth that engineers can trust at every stage of a project! Real customer stories in the article prove it’s already helping teams cut down on rework and bring products to market faster.

Blog
What is the Best PCB Design Tool For Students?

Students need PCB software that’s intuitive, affordable, and useful for building real skills. This article compares the strengths and weaknesses of leading design tools, from hobbyist platforms to industry-standard software.

Blog
What Is Collaborative Engineering?

Collaborative engineering is all about breaking down silos so electrical, mechanical, and sourcing teams can work as one with shared data and real-time updates. This article shows how that approach helps you spot issues early, reduce rework, and get products out the door with fewer surprises.

Blog
Bend Reliability: How Trace Geometry and Materials Impact Flex Lifespan

Focused on durability under repeated mechanical stress, this piece details how routing strategy, copper thickness, adhesive systems, and bend radius selection determine flex lifespan. Engineers will find actionable recommendations for reducing strain concentration and improving long-term performance in high-cycle applications.

Blog
PCB Design Process: The EDA Design Approach

Dive into how a modern EDA workflow transforms PCB design by linking electrical, mechanical, and manufacturing requirements from idea to final release. With constraint‑driven integration, you can cut down on respins and bring better boards to market faster.

Blog
Getting Started for Mechanical Engineers

Explore our collection of MCAD Collaboration walkthroughs, where you’ll discover how to synchronize mechanical constraints and keepouts, maintain traceability with advanced history and revision control, and streamline electromechanical connectivity through harness synchronization. These topics and many more are covered in this article.

Blog
Are Your ECAD Tools Holding Back Engineers’ Productivity?

The article highlights that productivity issues often stem from tool limitations rather than engineer effort, especially as project complexity grows. ECAD tools that offer clear version control, cross-discipline integration, and workflow awareness are key to sustaining efficiency.

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Embedded thumbnail for Altium 365 Getting Started: Schematic Compare
Getting Started with A365
Altium 365 Getting Started: Schematic Compare

The schematic sheets in a project are subject to change over time, and sometimes it may be necessary to compare several different versions and detect differences between them. In Altium Designer you can easily perform an automatic comparison of any revisions of schematic documents. 

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Getting Started with A365
Altium 365 Getting Started: Migrate to Altium 365 from other VCS

The development of electronic devices always involves the release of many different types of files. And these files are not static - they change as the project progresses. Traditionally, one way to manage data is to use a version control system such as Git or SVN. Unlike other VCSs, Altium 365 is the system designed specifically for managing project data.

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How-To's
How to get a BOM for a Multi-board Design

When designing a multi-board project, an up-to-date and accurate BOM for the entire device is a necessity. Watch this video to learn how to properly create a BOM for your multi-board project.

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Working with Polygons
Remove Unused Pad Shapes

Unused pad shapes create holes in your copper geometries. You can quickly examine all pads in the design to remove unused pad shapes and restore previously removed pads. 

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How to use Snapping
Effective use of "Objects for snapping" when creating a Footprint

Learn how to effectively use snaps that allow you to create a component footprint quickly and conveniently

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How-To's
How to Control Routing in Altium Designer

The routing functionality in Altium Designer is constantly evolving. Check out this video to learn the basics of routing in Altium Designer. 

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Working with Polygons
Polygon Creation

Learn how to create polygon pours to ensure proper copper distribution on your board.

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How to use Snapping
Creating Guide Lines and Snap Points

Explanation of guides and snap points and how to create and use them.

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Working with Polygons
Polygon Types and Parameters

Each board requires different copper geometries. Polygon types make sure you can create the perfect copper geometry for every need.

Embedded thumbnail for How to Define Different Clearance for Internal and External Layers
How-To's
How to Define Different Clearance for Internal and External Layers

If you need to define difference clearance values for your external and internal layers, the answer is with design rules. We’ll walk you through it in this short video. 

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How to use Snapping
Setting Snap Distance and Axis Snap Range

Learn more about what snap distance and axis snap range are and how to use them.

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Working with Polygons
Polygon Editing

Editing existing polygons is crucial for optimizing your design. You can easily select polygons to edit, resize, combine, and more.

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How-To's
How to Open All Schematic Documents

This video shows how to open all your project's schematic documents at once.

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Impedance calculation
Calculating Impedance in Altium Designer

This video covers how to calculate impedance in Altium Designer. This is especially important when dealing with high-speed designs. You want to make sure impedance is matched to avoid any reflections and maintain good signal integrity.

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How to Work with 3D Mode
Using 3D Component Body Features for Precise Component Creation

Learn to quickly and accurately place 3D models of components on their footprints

Embedded thumbnail for How to Define an Impedance Profile for an Assymetric Stripeline
Impedance calculation
How to Define an Impedance Profile for an Assymetric Stripeline

This video shows how to define an impedance profile for an asymmetric stripline.

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