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Wire Harness Design Guide for Development and Manufacturing

Designing a wire harness goes far beyond just connecting components—it’s about ensuring manufacturability, reliability, and compliance. This article walks you through the entire process, from initial design to production, helping you streamline development and avoid common pitfalls.

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New in Altium Designer 25
Design Smarter - Harness, Multi-board, and MCAD CoDesign in Action

This webinar highlights how Altium Designer 25, with a Pro or Enterprise subscription, enables seamless ECAD-MCAD collaboration using Harness and Multi-board Design tools and the advanced MCAD CoDesigner. Viewers will learn how to integrate harness designs, optimize multi-board systems for enclosure fit, and synchronize designs with SolidWorks, PTC Creo, and Autodesk Inventor.

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Preparing for Medical Device Cybersecurity Assessments

Explore the key considerations and best practices for conducting cybersecurity assessments in medical device development. This article outlines how to identify potential threats, evaluate risks, and ensure compliance with evolving industry standards.

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New in Altium Designer 25
Unified Login in Altium Designer 25

We've unified the login experience across Altium Designer, Altium 365, and the Altium website—one set of credentials is all you need. This update simplifies access, enhances security, and improves session management for a smoother user experience.

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How-To's
Custom Ethernet Switch Powers Up: Assembly to Working Hardware Test

Watch our latest video as host Zach Peterson presents his custom Ethernet switch PCB. He walks through the design in Altium Designer, programs the firmware, and tests the board in a real server environment using both copper and fiber connections. This video showcases the complete journey from PCB design to fully functional hardware.

Blog
Harness Complexity, Design with Simplicity

Harness Design in Altium Designer simplifies managing PCB interconnections, ensuring reliable performance and streamlined manufacturing. With logical connectivity tools, harness layout drawing, and manufacturing-ready documentation, it keeps your designs efficient and organized—all within a unified design environment. Perfect for automotive, aerospace, and industrial applications.

Blog
Getting Started with NVMe and the Raspberry Pi 5

Our new article guides you through enhancing your Raspberry Pi 5's performance by setting up NVMe SSD storage using an expansion HAT. It covers the benefits over traditional MicroSD cards, including improved speed and reliability, and provides step-by-step instructions for installation and configuration.

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From Concept to Production: A Modern Approach to Wire Harness Engineering

Discover how modern wire harness engineering is evolving to meet the growing complexity of electrified systems. This whitepaper explores best practices, intelligent automation, and ECAD-MCAD collaboration to improve efficiency and reduce errors. Download now to stay ahead in an increasingly connected world.

Embedded thumbnail for Mastering Pad and Via Templates (or Padstacks) in Altium Designer
How-To's
Mastering Pad and Via Templates (or Padstacks) in Altium Designer

Learn how to create, export, and reuse Pad and Via templates (Padstacks) in Altium Designer. This tutorial covers standardized libraries to optimize PCB design and ensure consistency across projects.

Blog
Transforming RF Design with Ultra HDI

Ultra-HDI technology is transforming RF design by enabling finer line widths, improved signal integrity, and more compact, high-performance boards. Our brand-new article explores its advantages over traditional methods and the benefits of integrating flexible circuits.

Embedded thumbnail for Power Rail Routing Mastery: Multiple Voltage Planes in Altium Designer
How-To's
Power Rail Routing Mastery: Multiple Voltage Planes in Altium Designer

Want to design a complex Power Distribution Network (PDN)? Watch our exclusive tutorial to learn expert techniques for routing 10+ power rails on a single PCB layer—while minimizing EMI and ensuring signal integrity.

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Altium Designer's 25 Quantitative Benefits
Unveiling 99% Task Time Efficiency

This video showcases Altium Designer 25’s PCB Section View, a powerful tool for detailed circuit analysis and optimization. Learn how it enhances precision, improves performance, and simplifies complex PCB layouts with real-world applications.

Blog
Boost Your PCB Testing Efficiency with Testpoint Manager

Testpoints are essential for efficient PCBA testing and debugging. Our latest whitepaper dives into testpoint optimization, fault detection, and automated testing strategies, along with a full tutorial on using Testpoint Manager in Altium Designer. Discover how to streamline your testpoint assignments and improve measurement accuracy!

Embedded thumbnail for Bottom Terminated Component Guide: Footprint Design Best Practices
How-To's
Bottom Terminated Component Guide: Footprint Design Best Practices

Want to create a reliable footprint for your PCB design? Watch our latest video with Zach Peterson and learn best practices for designing PCB footprints for bottom-terminated components. This tutorial covers how to properly design paste masks for QFNs, BGAs, and other bottom-terminated packages to prevent common assembly issues.

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Altium Designer's 25 Quantitative Benefits
Design 4x Faster with Altium Designer 25

PCB CoDesign in Altium Designer 25 enables multiple engineers to collaborate on a single PCB design, saving over 10 minutes and 300+ clicks. With an intuitive compare-and-merge workflow, teams can efficiently resolve conflicts and streamline their design process. Check out this video to learn more, and use the Benefit Calculator to see your potential time savings: https://www.altium.com/benefit-calculator.

Blog
Ultra HDI: It’s Not Just Buzzword

Ultra-HDI technology is transforming PCB design, enabling unprecedented miniaturization and performance. In this article, explore what sets Ultra-HDI apart from traditional HDI and how it’s shaping the future of electronics.

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New in Altium Designer 25
Empowering Hybrid Designs with Wire Bonding

Our latest whitepaper on Wire Bonding technology is now available! It explores the role of wire bonding in modern PCB design and how Altium Designer 25 enhances the process with dedicated features. Access it here: Wire Bonding Whitepaper.

Blog
Cloud PCB Design: 5 Cloud Security Myths Debunked

This article addresses common misconceptions about cloud security in PCB design. It explains how modern cloud platforms, such as Altium 365, often provide superior security compared to traditional on-premises solutions. Key features like advanced infrastructure, granular access controls, and compliance with stringent regulations ensure the protection of valuable design data.

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Blog
Which Types of Opto-Isolators Are Right For Your Signal?

An optoisolator is a cool electronic device that can be used to pass information between a diode without passing an electrical current. There are many great applications for these, but do you know which one is right for you?

Blog
Properties panel document options in SCH editors

The Properties panel provides access to the properties of documents and objects. The contents of the panel change depending on the active document or the selected object. This blog will quickly go over some of need to know options around the properties panel in the schematic document.

High-Speed PCB Stackup Design
Blog
The High-Speed PCB Stackup Design Challenge

Even with all the good guidelines out there for high speed design, there are particular aspects of stackup construction and their relation to building boards that get overlooked. This blog is goes beyond just the typical SI/PI guidelines and looks at these problems from more of an engineering perspective.

stitching vias
Blog
Everything You Need to Know About Stitching Vias

Stitching vias are something you often see spread around the surface layer of a PCB, but what are they? and should you be using them? In this guide, we'll go over some of the standard uses of stitching vias and when they should be used in a PCB.

PCB Stackup Basics
Blog
PCB Stackup Basics

In comparison to the build-up of a PCB, the stackup is more concerned with the electrical type of each layer, that is are we working with signals, power, or ground. Continue reading to learn how you can optimize your layer stack.

chip with neon illumination
Blog
How Does the Package PDN Impact Power Integrity?

Whenever we say something to the effect of “components can’t work without a correctly designed PCB,” we only have to look at component packaging for evidence. It is true that component packages come with parasitics that affect signal integrity, but there is one area that we don’t often look at in terms of component packaging: power integrity.

electrical circuit with microcontroller
Blog
Designing Custom Hardware with Microcontrollers

In this article, we’ll look at all that is required to start creating your own custom microcontroller-based hardware designs. You’ll see that there actually isn’t too much to this, as microcontroller manufacturers over the years have tried to make the learning curve less steep and their devices more, and more accessible. This is both from an electrical point of view but also – equally importantly – from a programming point of view.

high-speed printed circuit board
Blog
Guide to Low-Dk PCB Materials

If you’ve taken time to learn about PCB material options and layer constructions, you have probably seen the wide range of materials that are available on the market. Materials companies produce laminates with varying Dk values, Tg values, weave styles, CTI values, and mechanical properties to target various applications in the electronics industry.

freeway in the background of the city
Blog
Designing for V2X Communication: Wireless Protocols and Standards

If you’re waiting for truly connected cars on a grand scale, there is still a massive amount of work to be done, both on the hardware and software sides. Connected cars can only become a widespread reality once the automotive industry and telecom carriers can decide which protocol will work best for vehicle-to-everything (V2X) communication. PCB designers will then need to step in to create these systems and fit them into a vehicular environment.

Everything You Need to Know About Stitching Vias
Blog
Everything You Need to Know About Stitching Vias

This one area of PCB design can be contentious among some designers as it is related to copper pour, which it is often stated is not needed in most designs. Regardless of your feelings about copper pour, stitching vias have important uses in PCBs at low frequencies and at high frequencies.

All About Box Build Assemblies
Blog
All About Box Build Assemblies

When you’re ready to manufacture a new device at production volume, there are many aspects of the product that must come together. The enclosure, cabling and connectors, embedded software/firmware, and of course the PCBA all have to be considered in totality. There is a quick way to get your product into a usable enclosure, complete with input power and cabling, and with a form factor that fits your PCBA. This overused route to a new product is a box build assembly. 

Ultra-HDI Technology is Not New
Blog
Ultra-HDI Technology is Not New

Printed circuit board fabricators have become skilled at manufacturing these technologies and also at understanding the reliability and producibility challenges associated with high-density-interconnect technology. Let’s look at where the PCB industry is at today. 

Today's PCB Designers Are Driving Electronics Product Design
Blog
Today's PCB Designers Are Driving Electronics Product Design

What can the industry do to support PCB designers as they continue taking a more active role in product development? Here at Altium, there has been a progressive shift towards looking at the system level and creating tools that get designers more involved throughout the product development process. As the saying goes, over the wall engineering is over… today’s most successful products are built in a collaborative process.

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NEW
Embedded thumbnail for Coming Soon: Solder Mask Zero Expansion
New in Altium Designer 25
Coming Soon: Solder Mask Zero Expansion

Solder Mask Zero Expansion marks a move toward industry alignment, specifically with IPC-7351B and IPC-2581B standards. It changes the default solder mask expansion value from 4 mil to 0 mil. Discover more upcoming updates on our Coming Soon Page.

NEW
Embedded thumbnail for Analog Supply without a Ferrite: Proper Isolation Techniques Explained
How-To's
Analog Supply without a Ferrite: Proper Isolation Techniques Explained

In our new tutorial, you'll learn why ferrite beads may not be the best choice for isolating analog and digital supply pins on integrated circuits. Zach Peterson debunks common misconceptions about ferrite bead isolation and introduces better alternatives, including dedicated LDOs, precision voltage references, and effective filtering techniques to help you achieve cleaner analog signals in your designs.

Embedded thumbnail for Enhanced Constraint Manager in Altium Designer 25. Part II: Physical Constraints and Routing Differential Pairs
Enhanced Constraint Manager in Altium Designer 25
Enhanced Constraint Manager in Altium Designer 25. Part II: Physical Constraints and Routing Differential Pairs

In the second video of Samer Aldhaher’s "Enhanced Constraint Manager" series, we continue designing a 1 kW, 400 V brushless DC motor driver. This episode focuses on setting physical constraints using constraint sets, routing differential pairs, and demonstrating the Auto Shrinking feature in Altium Designer 25.

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Altium Designer's 25 Quantitative Benefits
Auto-tuning Your Way to Faster PCB Design

Watch how the Auto Tuning feature in Altium Designer 25 delivers optimized DDR4 routing in a single click! Fewer steps, massive time savings. Try our Benefit Calculator to estimate your own time and cost savings.

Embedded thumbnail for Enhanced Constraint Manager in Altium Designer 25. Part I: From Directives to Creepage Rules
Enhanced Constraint Manager in Altium Designer 25
Enhanced Constraint Manager in Altium Designer 25. Part I: From Directives to Creepage Rules

We are introducing a new video series on the Enhanced Constraint Manager in Altium Designer 25. In the first chapter, Samer Aldhaher demonstrates how to define net classes, apply clearance and creepage rules, and validate constraints within both the schematic and PCB. The video uses a 1kW, 400V brushless DC motor driver project to illustrate real-world applications.

Embedded thumbnail for Design Faster with Altium Designer 25
Altium Designer's 25 Quantitative Benefits
Design Faster with Altium Designer 25

Every second and every click count in the product development cycle. See how the new PCB Layout Replication feature in Altium Designer 25 boosts your efficiency in the PCB design process. Want to improve even more? Check out our Benefit Calculator now!

Embedded thumbnail for Creating PCB Drill Drawings and Tables in Altium Designer
How-To's
Creating PCB Drill Drawings and Tables in Altium Designer

If you want to learn more about drill drawings and tables in your PCB designs using Altium Designer, this tutorial is a must-watch. In the video, our Tech Consultant Zach Peterson walks you through multiple methods for generating these critical fabrication documents, including automatic Gerber outputs and custom drawings.

Embedded thumbnail for Streamlining Team Collaboration in Industrial PCB Projects - Recording Preview
New in Altium Designer 25
Streamlining Team Collaboration in Industrial PCB Projects - Recording Preview

This webinar recording shows how Altium Designer and Altium 365 improve team collaboration in industrial PCB projects. It covers features like version control, live commenting, task tracking, and JIRA integration to help teams work more efficiently and reduce costly errors.

Embedded thumbnail for AC Coupling Capacitors: Placement for High-Speed PCB Design
How-To's
AC Coupling Capacitors: Placement for High-Speed PCB Design

Learn the facts about AC coupling capacitor placement in high-speed PCB designs. In this video, Zach Peterson explores the ongoing debate: should AC coupling capacitors be placed near the transmitter or the receiver in high-speed differential pairs?

Embedded thumbnail for Coming Soon: Export 3D-MID Tracks as Centerline Curves
New in Altium Designer 25
Coming Soon: Export 3D-MID Tracks as Centerline Curves

Coming Soon: 3D-MID Track-to-Centerline Export allows you to export conductive tracks on 3D substrates as precise centerline curves within STEP files—enabling seamless integration with advanced 5-axis manufacturing processes. Explore more upcoming upgrades on our Coming Soon page.

Embedded thumbnail for Advanced xSignal and Impedance Control Techniques - Recording Preview
New in Altium Designer 25
Advanced xSignal and Impedance Control Techniques - Recording Preview

This webinar recording explores advanced xSignal and impedance control techniques in Altium Designer 25. It covers defining xSignals, managing impedance profiles, differential pairs, and delay tuning—all essential for high-speed PCB design. Full recording you find here: April 2025 COM Webinar Recording.

Embedded thumbnail for Coming Soon: Embedded 3D Models for Harness Designs
How-To's
Coming Soon: Embedded 3D Models for Harness Designs

Coming soon: the Embedded 3D Models for Harness Designs feature will automatically include Parasolid-format 3D models in your harness layout drawings. This improves integration with MCAD CoDesigner, enabling seamless synchronization between electrical and mechanical design domains. To see more upcoming upgrades, visit our Coming Soon page.

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New in Altium Designer 25
Make Smarter Design Decisions with Signal Analyzer by Keysight

Discover how to simplify your workflow and boost design confidence with Signal Analyzer by Keysight—a complete extension available right inside Altium Designer 25. This whitepaper shows you how to analyze impedance, delay, and insertion/return loss without ever leaving your design environment.

Embedded thumbnail for Unveiling 86% Task Time Efficiency in Altium Designer 25
Altium Designer's 25 Quantitative Benefits
Unveiling 86% Task Time Efficiency in Altium Designer 25

Watch how Altium Designer 25 saves time on PCB visualization. This short video shows a side-by-side comparison of the same task done in Altium Designer 25 vs. an external CAD tool—revealing big time and click savings. A great teaser to highlight the value of the unified design environment and promote the Benefit Calculator.

Embedded thumbnail for AGND vs PGND: Proper Net Tie Connections in Power Regulator PCB Design
How-To's
AGND vs PGND: Proper Net Tie Connections in Power Regulator PCB Design

What’s the difference between AGND and PGND — and when should you use a net tie? Zach Peterson breaks down proper PCB layout for buck converters, grounding best practices, and why component placement matters in switching regulator designs.

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Altium Stories
Students at Monash UAS Fly Higher with Altium Solutions to Power Their Autonomous Drone Technology

Discover how the Monash Uncrewed Aerial Systems team leverages Altium Designer, MCAD CoDesigner, and Altium 365 to develop custom drone boards for critical humanitarian missions.

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