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Stack-Up to Success: Avoid the Pitfalls

"Stack‑Up to Success" highlights how a carefully planned PCB stack‑up is foundational to preventing warpage, managing impedance, and avoiding manufacturing delays by clearly communicating layer construction, materials, and tolerance requirements to fabricators.

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New in Altium Designer 25
Coming Soon: Sawtooth Rounding Support for Length Tuning

Sawtooth Rounding for Length Tuning improves signal‑path accuracy by applying controlled corner‑rounding to sawtooth geometries during both Interactive Length Tuning and within‑pair matching in the Auto Tuning engine. Discover this capability and additional innovations on our Coming Soon page.

Embedded thumbnail for Coming Soon: Z-Axis Clearance Rule
New in Altium Designer 25
Coming Soon: Z-Axis Clearance Rule

The Z-Axis Clearance Rule checks the shortest distance between copper features on different layers in a PCB design. It is available in both the Constraint Manager and the legacy PCB Rules Editor. Discover more new features in Altium on our Coming Soon Page.

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New in Altium Designer 25
Coming Soon: Advanced Polygon Pour Engine

Now supports true arcs instead of approximated curves in copper pours. This enhanced engine marks a major advancement in the polygon pour process in Altium Designer, delivering smoother and more accurate copper shapes. Native arc rendering improves visual quality and helps ensure cleaner, more professional PCB designs.

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How-To's
How to Design Rigid-Flex PCB Stackups from Scratch

Watch this tutorial to learn the fundamentals of Rigid-Flex design. We cover everything from understanding polyimide materials and adhesive layers to building complex, multi-layer Rigid-Flex constructions that are ready for manufacturing.

Blog
How to Effectively Use Jira for Hardware Development Projects

Originally built for software development, Jira has become a popular tool for agile project management across various industries. Our new article explores how hardware teams can leverage core Jira features and adapt agile principles to suit the unique needs of hardware development.

Embedded thumbnail for How to Draw Antipads - Complete Tutorial
How-To's
How to Draw Antipads - Complete Tutorial

Discover how to draw and define antipads in Altium with this complete tutorial. Learn three different methods for creating antipads around vias. From simple design rules to advanced polygon cutouts for both basic and complex PCB designs.

Embedded thumbnail for Do PCB Manufacturers Actually Look at Fabrication Drawings?
How-To's
Do PCB Manufacturers Actually Look at Fabrication Drawings?

Explore this in-depth tutorial featuring real fabrication drawings, stackup specifications, and drill tables - all created using Altium Designer’s Draftsman tool. Learn essential insights into PCB data management and manufacturing requirements from an industry perspective.

Embedded thumbnail for Compensating Transmission Line Losses in a PCB Calculator
How-To's
Compensating Transmission Line Losses in a PCB Calculator

This tutorial uncovers the key difference between ideal, lossless impedance calculations and real-world signal behavior giving you practical techniques to design controlled impedance PCBs that deliver reliable performance.

Blog
How to Make Your PCB Layout AOI and X-Ray Friendly

Designing for inspection is key to reliable manufacturing. This article covers practical PCB layout tips to optimize your board for AOI and X-ray inspection helping you reduce defects, false positives, and production delays.

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How-To's
How Close Can You Bring a Reference Plane?

Explore our in-depth investigation into practical simulations using both Altium Designer and Polar Si9000. We demonstrate impedance sensitivity analysis and reveal the real limitations of optimizing reference plane proximity for improved signal shielding.

Blog
Understanding Systems Engineering

Read our brand-new article where we explore the key areas of an engineering project and the different stages of electronic product development from a project execution perspective. From initiation and planning to design, development, validation, testing, and certification, we walk you through each phase to help you understand how successful electronic products are brought to life.

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How-To's
Do PCB Thermal Vias Actually Work?

Are thermal vias really helping your PCB’s heat management? Tech Consultant Zach Peterson dives into simulation data, research, and a controversial article to uncover the truth. Learn why via count and spacing matter more than sheer quantity.

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The Positive Impact of Supply Chain Visibility on Design to Cost
Blog
The Positive Impact of Supply Chain Visibility on Design to Cost

Design to cost is a lofty idea that is only perfectly executed when supply and demand for components are in perfect harmony. Unfortunately, the current landscape for component sourcing makes design to cost more of a balancing act rather than an exercise in price reduction. To help designers in their efforts to balance cost, capabilities, and procurement, we created this ebook to help users understand how modern supply chain tools can help in these complex design problems.

Evaluating Stubs on PCIe Lanes
Blog
A Brief Study of Stubs on a PCIe Connector

Stubs are an important topic in high-speed PCB design, and there is a longstanding guideline that stubs should always be removed from all vias on high-speed digital interconnects. While stubs are bad for high-speed lines, they do not always need to be removed. What is more important is to predict the loss profile and frequencies, and to floorplan appropriately to try and prevent such losses.

Surface Layer DFM and Cleanup
Blog
PCB Layout Cleanup Before Manufacturing

Once you finish your placement and routing in your PCB layout, it can be tempting to wrap up the layout and send everything in directly to manufacturing. The reality is that the board may still need some work before it is considered finished. The cleanup you perform at the final stage of PCB layout will help you catch any outstanding errors that can't be programmed into your DRC engine, and it gives you a chance to add any outstanding details to the surface layers.

Low Cost and Professionally Built LED Panel
Blog
Insulated Metal Substrates: Building an LED Panel

In this project we’ll be building a moderate sized LED panel on insulated metal substrate (IMS). This light panel has three different white balance High CRI LED types on it, warm, neutral and cool. By changing the brightness of the different white balances, the light from the panel can be adjusted to match other lighting, making it perfect for film use - but also creating perfect lighting for electronics work. As with all my projects, this LED panel is open source, you can find the Altium project files over on my GitHub released under the permissive MIT License.

DFM For Your Materials
Blog
DFM in PCB Material Selection

Every design should begin with selecting the materials that will appear in the PCB stackup, as well as arranging layers in the stackup to support layout and routing. This section of our PCB manufacturing andc DFM crash course focuses on selecting the right materials for your PCB design. Materials should be selected given the particular design requirements outlined in your specifications.

PCB Layout for an BGA
Blog
How to Start an FPGA PCB Layout For Your Embedded System

FPGAs come in quad or BGA packages that can be difficult to floorplan, especially with the high number of I/Os often implemented in these components. FPGAs offer a lot of advantages in terms of their reconfigurability, but they can require a lot of effort to layout and route without headaches. If you’ve never worked with an FPGA in your PCB layout, we have some guidelines that can help you get started.

2-port VNA on a 3-port Network
Blog
How to Get 3-port S-parameters From a 2-port VNA Measurement

S-parameters are fundamental quantities in signal integrity, and an ability to understand them from measurement or analysis is very important. If you have a 3-port network, like a power divider or circulator, it may appear that you must use a 3-port VNA to measure these S-parameters. It is always acceptable to measure between two ports, but you need to know what exactly it is you are measuring. In this article, we’ll look at the relationship between the true 3-port S-parameters with a 2-port measurement.

Fab and Assembly Crash Course
Blog
A Day in the Life of the PCB Manufacturing Process

Before implementing design for manufacturing, it is important to understand the underlying process behind producing a physical PCB. Regardless of the various technologies present in each facility, a large majority of industry-leading manufacturers follow a specific set of steps to turn your design from a drawing in a CAD application into a physical board. In this article, we'll cover the basics that designers need to know as part of our crash course series on PCB manufacturing.

What Are the Main Skew Sources in a PCB?
Blog
Addressing Skew Sources in High Speed PCBs

If you compile a list of skew sources, you'll see that fiber weave-induced skew is only one entry on a long list of skew sources. We'll look at this list of possible skew sources below, and we'll see how they affect the operation of your PCB. From the list below, we'll see that some of these issues with skew are not simply solved by paying attention to the fiber weave construction in a PCB substrate.

Ground Below SMPS Inductors
Blog
Should Ground Be Placed Below Inductors in Switching Regulators?

We love answering questions from our readers and YouTube viewers, and one of the recent questions we received relates to EMI from switching elements in a switching regulator is "Should a cutout be placed below the inductor in a switching regulator circuit?". Despite the variations in inductors and their magnetic behavior, there are some general principles that can be used to judge the effects of placing ground near inductors in switching regulator circuits. We’ll look at some of these principles in this article

Alternative Pins
Blog
Altium Designer 22.6 Update

We are happy to announce that the Altium Designer 22.6 update is now available. Altium Designer 22.6 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

Top 5 Questions Regarding Stack Up
Blog
SAP (Semi-Additive PCB Process) – Top 5 Questions Regarding Stack Up

This Semi-Additive Process is an additional tool in the PCB fabricators' toolbox that enables them to provide feature sizes for trace width and spacing that are 25 microns, (1 mil) and below depending on the fabricators' imaging equipment. This provides much more flexibility to breakout out tight BGA areas and the ability to shrink overall circuit size and/ or reduce the number of circuit layers in the design. As the PCB design community embraces the benefits of this new printed circuit board fabrication technique, there are of course many questions to be answered.

Three ways to manage your BOM costs
Blog
Improving Supply Chain Success with BOM Management

It’s no secret that component shortages have become more frequent this year. In fact, countries around the world are losing billions in revenue due to supply issues. Having the right components on hand is more crucial than ever as availability, obsolescence, counterfeit products and environmental non-compliance risks continue to grow. Fortunately, many shortages can be avoided by introducing proactive supply chain practices.

Length Tuning Impedance
Blog
What is the Impedance of Length-Tuning Structures?

Do length-tuning structures create an impedance discontinuity? The answer is an unequivocal “yes”, but it might not matter in your design depending on several factors. Applying a length-tuning structure is equivalent to changing the distance between the traces while meandering. Therefore, you will have a change in the odd-mode impedance of a single trace. The question then becomes: does this deviation in trace impedance in a length tuning structure matter?

Designing the Next-Generation Electronics
Blog
A-SAP™ – What do you need to know?

The continued miniaturization of both packaging and component size in next-generation electronics is becoming harder and harder to work around and presents a significant challenge for both PCB designers and PCB fabricators. To effectively navigate the constraints of the traditional subtractive-etch PCB fabrication processes, PCB designs require advanced PCB fabrication capabilities while pushing the limits of finer feature size, higher layer counts, multiple levels of stacked micro vias and increased lamination cycles.

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Embedded thumbnail for Using Parameters in Variants
How to work with Variants
Using Parameters in Variants

You can use parameters to change your variants in many ways, such as text and titles. We’ll show you how to alter parameters in the PCB, Schematic, and Draftsman so you can create variants with different parameters.

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Blankets
How to efficiently use Blankets?

Blanket is a powerful tool for group assignment of properties in schematic documents. It makes it easier and faster to assign circuit classes, differential pairs, and design rules within schematic documents. This video provides instructions on how to use blanket to simplify work in your designs. 

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Query Language
Query Language: How to Easily Create Expressions

In this video the main tools which allow to simplify the process of building a query in Altium Designer will be considered. There are several such tools and each of them has its own limitations and peculiarities of use. 

Embedded thumbnail for What to Consider when Designing Edge Connectors
DFM and Fabrication Cost/Time Constraints
What to Consider when Designing Edge Connectors

If your design requires edge connectors there are a few important things to consider. We’ll walk you through how to make sure your design with edge connectors is easy and manufacturable.

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RF PCB Design
Design RF PCB: Distributed-Element Circuits

Distributed-element circuits are a topology of a particular shape and size. Filters, power dividers, directional couplers can be built from them. Being calculated in third-party CAD, the topology of such elements can be easily imported into Altium Designer, and we will show you how to do it!

Embedded thumbnail for Variants in Schematic Editor
How to work with Variants
Variants in Schematic Editor

You can quickly create and edit variants with the schematic Editor in Altium Designer. We’ll show you how to create and edit the variants in the schematic editor by utilizing the parameter variation tool, the edit component variation tool, part actions, toggling fitted or non fitted, and the variant manager.

Relative Length Tuning
What's New in 22.3
Relative Length Tuning

Designing high-speed PCB just got easier. The Length Tuning tools is now even more functionality. Complex tasks can now be solved even faster.

Relative Length Tuning
What's New in 22.3
相对长度调节

高速PCB设计变得更加轻松。Length Tuning工具现在具有更多功能。现在可以更加快速地解决复杂任务。

Enhanced UI for Via Stack Editing
What's New in 22.3
Enhanced UI for Via Stack Editing

The via editing mode is now even more convenient. Information about the via, editing its parameters and connections to polygons are now all in a new and simple, but familiar form.

Enhanced UI for Via Stack Editing
What's New in 22.3
可用于过孔堆栈编辑的增强型UI

过孔编辑模式现在更加便于使用。有关过孔、其参数编辑以及与多边形铺铜连接的信息,现在均将以一种全新、简单但熟悉的形式出现。

Generic Components
What's New in 22.3
Generic Components

The way from idea to real devices has become shorter. The new feature will reduce the time it takes to design a schematic.

Generic Components
What's New in 22.3
通用元件

从产生创意到变为实物所需的路程将越来越短。新功能将有助于缩短进行原理图设计所需的时间。

Embedded thumbnail for Designing a Silkscreen
DFM and Fabrication Cost/Time Constraints
Designing a Silkscreen

The silkscreen layer allows you to add text and extra detail that will appear in your final designed board. We'll show you how to get started and what to look for when creating a silkscreen.

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How to work with Variants
Types of Component Variations

Altium Designer allows you to implement several different types of component variations. We’ll show you the differences between fitted, modified parameters, not fitted, and alternate Part variations, as well as how to add and manage these variations for your design.

Embedded thumbnail for Query Language: Basic Concept Part III
Query Language
Query Language: Basic Concept Part III

Often the criterion for searching certain objects in Altium Designer is matching parameters to some string (text) values. Learn from this video how to use substitution symbols in queries and increase your productivity when working on projects

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DFM and Fabrication Cost/Time Constraints
Solder Mask Expansion and Minimum Sliver

Using the solder mask expansion and the minimum solder mask sliver rules, you can make sure your solder mask layer doesn’t interfere with any of your exposed copper and is manufacturable.

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