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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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Blog
PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Giu 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog Mag 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 Mag 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog Mag 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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New in Altium Designer 20 Apr 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

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New in Altium Designer 20 Apr 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Blog Apr 22, 2020
Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Read full article in our blog:

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New in Altium Designer 20 Apr 21, 2020
New Length Tuning Engine

The tuning engine in Altium Designer has been redesigned and is now better than ever. Tuning sections can be picked up and moved to new locations on the track. What is truly remarkable is that the tunings are completely dynamic and change shape and fill patterns depending on the boundaries and surroundings.

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Blog
Smarter Electronic Part Sourcing for Automotive Purchasing Professionals

Targeted at procurement professionals in the automotive industry, the article outlines the evolving pressures of sourcing components for electrified and connected vehicles. It highlights Octopart’s ecosystem as a unified tool that centralizes availability, compliance, pricing, and lifecycle intelligence to optimize sourcing efficiency.

Blog
Stack-Up to Success: Avoid the Pitfalls

"Stack‑Up to Success" highlights how a carefully planned PCB stack‑up is foundational to preventing warpage, managing impedance, and avoiding manufacturing delays by clearly communicating layer construction, materials, and tolerance requirements to fabricators.

Blog
How to Effectively Use Jira for Hardware Development Projects

Originally built for software development, Jira has become a popular tool for agile project management across various industries. Our new article explores how hardware teams can leverage core Jira features and adapt agile principles to suit the unique needs of hardware development.

Blog
How to Make Your PCB Layout AOI and X-Ray Friendly

Designing for inspection is key to reliable manufacturing. This article covers practical PCB layout tips to optimize your board for AOI and X-ray inspection helping you reduce defects, false positives, and production delays.

Blog
Understanding Systems Engineering

Read our brand-new article where we explore the key areas of an engineering project and the different stages of electronic product development from a project execution perspective. From initiation and planning to design, development, validation, testing, and certification, we walk you through each phase to help you understand how successful electronic products are brought to life.

Blog
Power Integrity Issues?

Power problems can be hard to spot until it’s too late. See how easy it is to analyze your power nets, check voltage drops, and improve reliability with Power Analyzer by Keysight - all without leaving your design environment.

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Embedded thumbnail for ESP32-S3 Design Deep Dive: Power, RF, and Layout Best Practices
How-To's
ESP32-S3 Design Deep Dive: Power, RF, and Layout Best Practices

Explore our detailed design review of a custom ESP32-S3 PCB. This four-layer board is built around the ESP32-S3 microcontroller chip (not the standard module) and includes an integrated LiPo charging circuit, USB-C with data line protection, NCP voltage regulators, and a ceramic chip antenna with a properly tuned impedance matching network.

Embedded thumbnail for Working as One for What Matters Most | How Benchmark Unifies Engineering Teams
Altium Stories
Working as One for What Matters Most | How Benchmark Unifies Engineering Teams

See how Benchmark Electronics uses Altium’s collaborative hardware development platform to unify its electrical, mechanical, and software engineering teams. By replacing manual processes, disconnected tools, and siloed workflows with a shared workspace, Benchmark unlocked a new way of working.

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How-To's
PCB Design Tips to Improve RF Power Amplifier Layout

Take a deeper look at RF power amplifier PCB design as we expand on our original 6 GHz RF signal generator tutorial with an in-depth design review. Discover essential layout optimization techniques such as switching regulator routing, feedback loop placement, stitching via implementation, and effective copper balancing.

Embedded thumbnail for How Altium's Assembly Assistant unifies Quantum Systems' Dev Process
Altium Stories
How Altium's Assembly Assistant unifies Quantum Systems' Dev Process

Quantum Systems develops unmanned drone systems for aerial intelligence and rapid, field-ready innovation. With the Assembly Assistant, their team streamlined a once tedious prototype build process, eliminating manual exports, file conversions, and unnecessary guesswork.

Embedded thumbnail for Creating Stacking Stripes for PCB Fabrication: Altium Tutorial
How-To's
Creating Stacking Stripes for PCB Fabrication: Altium Tutorial

Watch our new tutorial where we demonstrate how to place stacking stripes along the edge of a PCB and configure design rules to control clearances. In this video, you’ll learn how to create a dummy net, use the query system to apply rules specifically to stacking stripes, and leverage split planes on internal layers.

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How-To's
Empower Your Designs with Advanced Power Analysis

Power Analyzer brings clarity. Agile Teams brings control. Combined, they help teams deliver reliable hardware with confidence.

Embedded thumbnail for Component Selection Process Tips for PCB Design
How-To's
Component Selection Process Tips for PCB Design

Explore our new component selection tutorial and learn Zach Peterson’s proven approach to finding and choosing parts that take your electronic designs from good to exceptional.

Embedded thumbnail for Signal Analyzer by Keysight Promo Video
How-To's
Signal Analyzer by Keysight Promo Video

Design faster, collaborate smarter, and catch signal integrity issues early with Altium Agile Teams and the Signal Integrity Analyzer by Keysight — both integrated directly into Altium Designer Agile. Check out our new promo video to learn more.

Embedded thumbnail for NFC Reader Testing: Flashing and Validating the Project
How-To's
NFC Reader Testing: Flashing and Validating the Project

Join Zach Peterson as we build and test an NFC reader board from start to finish. You’ll see how a custom NFC reader goes from manufacturing to working hardware, with step-by-step guidance on firmware flashing, power checks, and RFID tag detection.

Embedded thumbnail for Power Analyzer by Keysight Promo Video
How-To's
Power Analyzer by Keysight Promo Video

Unlock faster, more reliable PCB design with Altium Designer Agile Teams and Power Analyzer by Keysight. Integrated directly inside Altium Designer, this powerful combination enables fast, secure, and adaptive collaboration helping engineering teams move quickly, stay aligned, and scale confidently. Watch this short video to see how this software improves your PCB design process.

Embedded thumbnail for Do 90-Degree Bends Destroy Signal Integrity? The Surprising Answer
How-To's
Do 90-Degree Bends Destroy Signal Integrity? The Surprising Answer

Discover why the long-held belief about 90-degree PCB traces may be more myth than reality. This video explains key signal integrity principles and uncovers insights that can help you make more informed design decisions.

Embedded thumbnail for Taking Control Without Adding Complexity – Presentation Embedded World North America 2025
New in Altium Designer 20
Taking Control Without Adding Complexity – Presentation Embedded World North America 2025

See how Altium makes project oversight faster and smarter with automated workflows, real-time tracking, and connected design data without adding work for engineers. Watch our Embedded World North America 2025 presentation to learn more.

Embedded thumbnail for Demonstration Altium DISCOVER - Embedded World North America 2025
Embedded World 2025
Demonstration Altium DISCOVER - Embedded World North America 2025

Check out our live demo from Embedded World North America 2025 showcasing Octopart Discover. In this video, you’ll see how the platform helps reduce sourcing risk, shorten design cycles, and keep projects moving forward with confidence.

Embedded thumbnail for Altium Agile for Modern Electronics Development - Presentation Embedded World North America 2025
Embedded World 2025
Altium Agile for Modern Electronics Development - Presentation Embedded World North America 2025

Watch our presentation from Embedded World North America 2025 to learn how Altium Agile brings structure, visibility, and velocity to modern hardware development. Discover how multidisciplinary teams can eliminate workflow chaos, track progress in real time, and accelerate delivery without compromising quality.

Embedded thumbnail for Demonstration Altium DEVELOP - Embedded World North America 2025
Embedded World 2025
Demonstration Altium DEVELOP - Embedded World North America 2025

See how Altium Develop empowers engineering teams with fast, cloud-connected PCB design built for modern collaboration. This live demo from Embedded World North America 2025 showcases real-time co-creation, smooth MCAD-ECAD integration, and a design environment that lets you stay focused on what matters building great products.

Embedded thumbnail for From Collaboration to Co Creation – Presentation Embedded World North America 2025
Embedded World 2025
From Collaboration to Co Creation – Presentation Embedded World North America 2025

In this Embedded World North America 2025 presentation, learn how Altium enables electrical, mechanical, firmware, sourcing, and manufacturing teams to collaborate seamlessly in real time through shared data, shared context, and shared visibility. Experience how unified workflows reduce rework, speed up decision-making, and empower teams to deliver exceptional products faster.

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