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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Giu 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog Mag 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 Mag 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog Mag 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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New in Altium Designer 20 Apr 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

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New in Altium Designer 20 Apr 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Blog Apr 22, 2020
Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Read full article in our blog:

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New in Altium Designer 20 Apr 21, 2020
New Length Tuning Engine

The tuning engine in Altium Designer has been redesigned and is now better than ever. Tuning sections can be picked up and moved to new locations on the track. What is truly remarkable is that the tunings are completely dynamic and change shape and fill patterns depending on the boundaries and surroundings.

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Blog
Types of Simulation Tools For PCBs

PCB simulation isn’t one-size-fits-all and that’s where it gets interesting! Discover the wide range of tools available, from quick circuit checks to advanced multiphysics simulations, and how they help you design with confidence.

Blog
Wiring the Future: The Shift to Unified Electromechanical Design

This article explores the shift from PCB-centric design to complex, system-level development where wiring and harnesses play a critical role in product performance. It highlights how unified electromechanical workflows and bi-directional ECAD–MCAD integration improve accuracy, reduce delays, and ensure reliable, production-ready designs.

Blog
Best Tools For PCB DFM Checks

Want to catch manufacturability issues before they turn into expensive delays? Discover the essential DFM tools from real-time checks to post-layout analysis that help you get your PCB right the first time.

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Eliminate Your Design Friction with Agile Teams

Design friction from scattered data and disconnected tools slows down PCB development and leads to rework. This webinar shows how Agile Teams streamlines collaboration, aligns domains, and helps teams deliver faster with fewer errors.

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What is the Best Cloud PCB Design Software?

Not all cloud PCB tools are created equal, especially when design complexity increases. This article breaks down key differences between cloud-native and hybrid solutions, helping engineers choose the right approach for performance and scalability.

Blog
From Rework to Revenue: Digital PCB DFMA

This article explores how traditional, manual DFMA workflows lead to costly rework, delays, and poor collaboration across engineering teams. It shows how a connected, digital approach enables better data integrity, faster design cycles, and improved manufacturing outcomes.

Blog
How to Choose the Right Components for Your BOM

A strong BOM can make the difference between smooth production and costly delays. Discover a practical approach to choosing components that stay available, meet compliance requirements, and keep your project on schedule.

Blog
From Scattered Requirements to Confident Product Development

See how the Requirements Portal transforms disconnected requirements into a single, live source of truth that engineers can trust at every stage of a project! Real customer stories in the article prove it’s already helping teams cut down on rework and bring products to market faster.

Blog
What is the Best PCB Design Tool For Students?

Students need PCB software that’s intuitive, affordable, and useful for building real skills. This article compares the strengths and weaknesses of leading design tools, from hobbyist platforms to industry-standard software.

Blog
What Is Collaborative Engineering?

Collaborative engineering is all about breaking down silos so electrical, mechanical, and sourcing teams can work as one with shared data and real-time updates. This article shows how that approach helps you spot issues early, reduce rework, and get products out the door with fewer surprises.

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How-To's
Coming Soon: Embedded 3D Models for Harness Designs

Coming soon: the Embedded 3D Models for Harness Designs feature will automatically include Parasolid-format 3D models in your harness layout drawings. This improves integration with MCAD CoDesigner, enabling seamless synchronization between electrical and mechanical design domains. To see more upcoming upgrades, visit our Coming Soon page.

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New in Altium Designer 25
Make Smarter Design Decisions with Signal Analyzer by Keysight

Discover how to simplify your workflow and boost design confidence with Signal Analyzer by Keysight—a complete extension available right inside Altium Designer 25. This whitepaper shows you how to analyze impedance, delay, and insertion/return loss without ever leaving your design environment.

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Altium Designer's 25 Quantitative Benefits
Unveiling 86% Task Time Efficiency in Altium Designer 25

Watch how Altium Designer 25 saves time on PCB visualization. This short video shows a side-by-side comparison of the same task done in Altium Designer 25 vs. an external CAD tool—revealing big time and click savings. A great teaser to highlight the value of the unified design environment and promote the Benefit Calculator.

Embedded thumbnail for AGND vs PGND: Proper Net Tie Connections in Power Regulator PCB Design
How-To's
AGND vs PGND: Proper Net Tie Connections in Power Regulator PCB Design

What’s the difference between AGND and PGND — and when should you use a net tie? Zach Peterson breaks down proper PCB layout for buck converters, grounding best practices, and why component placement matters in switching regulator designs.

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Altium Stories
Students at Monash UAS Fly Higher with Altium Solutions to Power Their Autonomous Drone Technology

Discover how the Monash Uncrewed Aerial Systems team leverages Altium Designer, MCAD CoDesigner, and Altium 365 to develop custom drone boards for critical humanitarian missions.

Embedded thumbnail for Say Goodbye to Disjointed Workflows: Unified Product Design in Altium Designer 25
New in Altium Designer 25
Say Goodbye to Disjointed Workflows: Unified Product Design in Altium Designer 25

Check an overview of how Altium Designer 25 unifies Multi-Board and Harness Design into a seamless, efficient workflow for faster, error-free product development.

Embedded thumbnail for From Concept to Reality: Updated 3D-MID Demo in Altium Designer 25
New in Altium Designer 25
From Concept to Reality: Updated 3D-MID Demo in Altium Designer 25

A walkthrough of the new 3D-MID capabilities in Altium Designer 25. Covers setting up a 3D PCB document, component placement on curved surfaces, routing with grids and sketches, exporting for LDS manufacturing, and generating a 3D pick-and-place file.

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Altium Designer's 25 Quantitative Benefits
Take 66% of Your Time Back with Custom Pad Stack in Altium Designer 25

This video demonstrates the measurable productivity gains of using the Custom Pad Stack tool in Altium Designer 25. It compares a detailed QFN-32 footprint customization process across versions, showing a significant reduction in time and mouse clicks—2 min 5 sec vs. 6 min 2 sec, and 45 vs. 116 clicks.

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How-To's
PCB Stackups in Reverse?

Watch our new tutorial on reverse PCB stackups — a unique approach that combines thin internal layers with thicker outer cores for specialized applications. Learn how to implement reverse stackups effectively in Altium Designer, understand key manufacturability constraints, and explore Rogers materials specifically suited for this technique.

Embedded thumbnail for Design Smarter - Harness, Multi-board, and MCAD CoDesign in Action
New in Altium Designer 25
Design Smarter - Harness, Multi-board, and MCAD CoDesign in Action

This webinar highlights how Altium Designer 25, with a Pro or Enterprise subscription, enables seamless ECAD-MCAD collaboration using Harness and Multi-board Design tools and the advanced MCAD CoDesigner. Viewers will learn how to integrate harness designs, optimize multi-board systems for enclosure fit, and synchronize designs with SolidWorks, PTC Creo, and Autodesk Inventor.

Embedded thumbnail for Unified Login in Altium Designer 25
New in Altium Designer 25
Unified Login in Altium Designer 25

We've unified the login experience across Altium Designer, Altium 365, and the Altium website—one set of credentials is all you need. This update simplifies access, enhances security, and improves session management for a smoother user experience.

Embedded thumbnail for Custom Ethernet Switch Powers Up: Assembly to Working Hardware Test
How-To's
Custom Ethernet Switch Powers Up: Assembly to Working Hardware Test

Watch our latest video as host Zach Peterson presents his custom Ethernet switch PCB. He walks through the design in Altium Designer, programs the firmware, and tests the board in a real server environment using both copper and fiber connections. This video showcases the complete journey from PCB design to fully functional hardware.

Embedded thumbnail for Mastering Pad and Via Templates (or Padstacks) in Altium Designer
How-To's
Mastering Pad and Via Templates (or Padstacks) in Altium Designer

Learn how to create, export, and reuse Pad and Via templates (Padstacks) in Altium Designer. This tutorial covers standardized libraries to optimize PCB design and ensure consistency across projects.

Embedded thumbnail for Power Rail Routing Mastery: Multiple Voltage Planes in Altium Designer
How-To's
Power Rail Routing Mastery: Multiple Voltage Planes in Altium Designer

Want to design a complex Power Distribution Network (PDN)? Watch our exclusive tutorial to learn expert techniques for routing 10+ power rails on a single PCB layer—while minimizing EMI and ensuring signal integrity.

Embedded thumbnail for Unveiling 99% Task Time Efficiency
Altium Designer's 25 Quantitative Benefits
Unveiling 99% Task Time Efficiency

This video showcases Altium Designer 25’s PCB Section View, a powerful tool for detailed circuit analysis and optimization. Learn how it enhances precision, improves performance, and simplifies complex PCB layouts with real-world applications.

Embedded thumbnail for Bottom Terminated Component Guide: Footprint Design Best Practices
How-To's
Bottom Terminated Component Guide: Footprint Design Best Practices

Want to create a reliable footprint for your PCB design? Watch our latest video with Zach Peterson and learn best practices for designing PCB footprints for bottom-terminated components. This tutorial covers how to properly design paste masks for QFNs, BGAs, and other bottom-terminated packages to prevent common assembly issues.

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