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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Giu 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog Mag 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 Mag 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog Mag 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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New in Altium Designer 20 Apr 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

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New in Altium Designer 20 Apr 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Blog Apr 22, 2020
Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Read full article in our blog:

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New in Altium Designer 20 Apr 21, 2020
New Length Tuning Engine

The tuning engine in Altium Designer has been redesigned and is now better than ever. Tuning sections can be picked up and moved to new locations on the track. What is truly remarkable is that the tunings are completely dynamic and change shape and fill patterns depending on the boundaries and surroundings.

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Specifying your stackup
Blog
Communicating PCB Layer Stackup Needs to Manufacturers

In the business of PCB design, communicating needs to manufacturers and vendors is a top priority. The context of our requests is sometimes lost either by not providing the correct information, not listing enough information, or not giving any information. Although the experienced PCB designer can take steps to specify everything they want to see in their PCB stackup, eventaully the manufacturer will handle that decision in an effort to balance available materials with processing capabilities and yield.

Risk Vs. Reward
Blog
Risk Vs. Reward

During the recent IPC APEX expo, there was a lot of discussion about SAP, or semi-additive PCB processes.  As with any new technology adoption there were people that are excited to jump right in and start designing with much finer feature sizes and work through the inevitable changes to the traditional thought process. Others are in a "let’s wait and see" mode and of course there are a few skeptics there as well, so keep reading to learn more.

Parasitic Extraction for your traces
Blog
Parasitic Extraction with an Electromagnetic Solver in PCB Routing

Parasitic extraction: the integrated circuit design community must grapple with this task on a daily basis, especially once gate features are reduced below ~350 nm and chips run at high switching speeds. The PCB community also has to deal with this idea in order to better design power delivery networks, interconnects with precise impedance, and properly quantify crosstalk and coupling mechanisms.

PCB
Blog
Ebook: PDN Simulation and Analysis Guide

Most designers don’t realize they need to worry about power integrity until they have a power integrity problem. Other designers might build boards that can’t handle the demands of modern digital and high frequency components, and they may not realize the problems that lurk in their power delivery network (PDN). Although the basic concepts involved in designing for power integrity are well-known, myths about power integrity abound, and designers need tools to help them evaluate and qualify power integrity in a PDN.

Ferrites in PDN Simulation
Blog
Ferrite Beads and Transfer Impedance in a PDN Simulation

The use of ferrites in a PDN is one design recommendation that is fraught with unclear guidance and over-generalized recommendations. If you see an application note or a reference design that recommends placing a ferrite in a PDN, should you follow this in your specific design, or should you ignore this and focus on adding capacitance? 

PCB Design Outputs
Blog
Overview of PCB Design Output Files

Before your board can be put into production and prepared for assembly, you have to generate a set of files that assist your manufacturer. These are your PCB design output files, also known as manufacturing files, fabrication data, assembly files, and a host of other names. Before you send your design file off to a manufacturer in an email, make sure to get a list of their required fabrication and assembly files first. If you’re a new designer, take some time to read over the basic PCB manufacturing file extensions below.

How transformers work
Blog
Transformer Theory Made Simple

Transformers can provide very effective signal isolation and are used to manipulate AC voltage and current levels. They can achieve all this with a greater than 95% power efficiency, which is why we commonly see them used in bench power supplies, audio gear, computers, kitchen appliances, and wall-warts. However, transformer theory can be unintuitive and in this article we answer on questions about them

Take advantage of the VCS-based workflow in Altium 365
Blog
Using Altium 365 Over Your Vanilla Version Control System

There are all sorts of version control systems (VCS) out there that people have been using with their PCB design software. As discussed in Why Use a Version Control System, we looked at different options ranging for local hard drive storage to sophisticated online revisioning systems. In this article we will be reviewing the differences between a standard VCS and Altium 365.

Recovering Copper Losses
Blog
Recover Conductor Losses By Clearing Your PCB Ground Layer

Controlled impedance routing at high frequencies is difficult enough, and it's important to make sure that you stay within your loss budget on long routes or in lossy media. When you have to route a long trace or a long differential pair to a connector or another component, what can you do if you're reaching the end of your loss budget? In this article, we’ll take a look at the skip reference routing method and explain how it can help recover some loss budget in a lossy interconnect.

Altium 365 SOC 2 Type 1 Certified
Blog
Announcing SOC 2 Type 1 Certification for Altium 365

We are pleased to announce that Altium 365 is officially SOC 2 Type 1 certified. System and Organization Controls (SOC) 2 is a widely recognized attestation of security compliance defined by the AICPA and is considered the standard for ensuring data security and operational maturity. A SOC 2 certification provides valuable information for companies to assess the quality of the security provided by a service such as Altium 365.

Three ways to manage your BOM costs
Blog
Improving Supply Chain Success with BOM Management

It’s no secret that component shortages have become more frequent this year. Companies will continue to grapple with supply chain challenges into 2022 and beyond. The impact of manufacturing delays can be substantial if a part is not available. Delays occur and sales plans get put on hold. It can also be very expensive and risky to replace parts from multiple sources. Fortunately, many shortages can be avoided by introducing proactive supply chain practices.

Reliability and failure analysis
Blog
Overview of PCB/PCBA Reliability and Failure Analysis

Reliability testing and failure analysis of a PCB/PCBA go hand-in-hand; when designs are stressed to the limit, their failure modes need to be determined through thorough inspection and analysis. To get started on this topic, it’s important to understand the qualification aspects that will govern your bare board design and the PCBA. We’ll look at the various dimensions of PCB/PCBA reliability, as well as some of the standard failure analysis techniques used to identify potential design change requirements.

Plane and Cavity Resonances
Blog
When Do PCB Power Plane Resonances Occur?

By now, designers should be aware of some important behavior involved in power delivery to components in a PCB, particularly for digital components. All digital components produce and manipulate wideband signals, where the frequency content theoretically extends up to infinite frequency. As such, some radiation may propagate through your PCB, leading to resonant behavior that is not observed on the power rail.

Selecting a plating material
Blog
How to Choose PCB Plating for Your Finished Board

Once your board passes through the standard PCB fabrication process, the bare copper in your PCB will be ready for the application of a surface finish. PCB plating is applied to protect any copper in your PCB that would be exposed through the solder mask, whether it’s a pad, via, or other conductive element. In this article, I’ll run over the different PCB plating material options and their advantages in your PCB. 

What is the PCB Supply Chain?
Blog
What is the PCB Supply Chain?

The PCB supply chain encompasses multiple components, raw materials, and the PCB itself. PCBs and PCB assemblies are often the most technically complex components that are purchased for electronic assemblies and products. The complexity of modern PCBs leads to several challenges for a supply chain management team that may be significantly different when compared with other commodities the team manages. In this brief guide, we'll look in-depth at the PCB supply chain, and specifically what falls within the purview of a procurement and supply chain management team.

What is mode conversion
Blog
A Guide to Mode Conversion, Its Causes, and Solutions

On interconnects, such as board-to-board connections or cascaded transmission line arrangements, you have an important EMC compliance metric that is sometimes overlooked. This is mode conversion, which can be visualized in an S-parameter measurement for differential and common-mode signal transmission. In this article, we’ll look at a short overview of mode conversion in high-speed design with some examples from common differential standards.

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Embedded thumbnail for How to control net propagation delay
How-To's
How to control net propagation delay

When dealing with high-frequency boards it's necessary to match the timing of certain nets and differential pairs. In this video, we’ll go over how to use the tuning tool to match trace lengths based on design rules. 

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How-To's
How to Edit or Manage Board Shape

Board shapes can be edited and managed several different ways in Altium Designer. We’ll show you how using 2D and 3D modes and models as well as importing from DXF or DWG.

Embedded thumbnail for How to define The Impedance Profile For a Coplanar Stripline
How to Work with Differential Pairs
How to define The Impedance Profile For a Coplanar Stripline

In this video, we show how to determine the impedance of a coplanar stripline. The impedance is configured on the Impedance tab of the Layer Stack Manager. When calculating the impedance, the Layer Stack Manager takes into account the material parameters and the distance to the return conductors.

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How-To's
How to Create Complex Keepout Shapes

Keepout regions are easy to create in Altium Designer, but they can be complex. We’ll show you a few ways to make creating your more complex keepout shapes easier and more efficient.

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How-To's
How to Use a Courtyard Layer for the Component Boundary

In this video, you will see how to use the courtyard layer as a component boundary.

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How To Work with High-Speed Projects
Creating High-speed Signal Classes with xSignals

You can create, configure, and utilize xSignals in Altium Designer to make your design process more efficient and effective. We’ll show you how to do it manually, using the more comprehensive Create xSignals command, and using the xSignal wizard.

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Working with MCAD CoDesigner extension
MCAD CoDesigner Overview

The MCAD CoDesigner in Altium Designer allows for seamless design transfer between the Electrical and Mechanical designers. In this overview, we’ll show you how to transfer from Altium Designer to your CAD tool of choice, then how to resize the board, add mounting holes, add a new connector, and update the board design in Altium Designer.

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Working with MCAD CoDesigner extension
Bringing an MCAD Enclosure to ECAD

The Altium Designer MCAD CoDesigner panel and extension make it easy to move a 3D enclosure model from your MCAD tool to Altium Designer. We'll show you how and what to watch out for while your transferring your enclosure model to Altium Designer.

Embedded thumbnail for How to Perform a Component Search in Concord Pro - Altium Academy
How-To's
How to Perform a Component Search in Concord Pro - Altium Academy

In this video, I'll show you how to perform a component search in the Components Panel. Learn how to perform a component search in the Components Panel while using Altium Concord Pro to effectively host all your component libraries from Altium Designer. You can always locate any particular component using this library navigation and place it on your schematic with pricing information from global suppliers. This availability and pricing information gets updated daily directly from the suppliers so you will always get fresh, up to date information. 

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How to use Snapping
Snapping When Creating Polygons

When creating polygons you can use snap points to form fit your polygons to the exact size and shape you need. We’ll show you how to set your snap points, which ones are most helpful for creating polygons, and how to use the same techniques to create keep out and solder mask areas.

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Library Managment
Automatic Symbol Creation in Altium 365

In order to design your projects, you’ll need a set of components to work with. Although the integration of Octopart with Altium Designer gives us a large repertoire of components, you simply can’t have access to every component model in the world. We’re going to create a component in the Altium 365 workspace with the Symbol Creation Wizard.

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How to Work with Differential Pairs
Creating Differential Pairs in the PCB

Learn how to create differential pairs in the PCB.

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Success Stories
From The Beatles to the PCB - VOX Story

Dave Clarke, R&D manager for VOX, walks us through his story of designing VOX amplifiers for electronic instruments as well as his love for music and electronics design. Be sure to subscribe to the Altium Stories channel to stay updated on new videos. Altium LLC is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize their ideas. 

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Creating PCB Mounting Holes

Our PCB must somehow be assembled into the final drone assembly. This will be achieved by attaching our PCB to the motherboard connector and by special mounting racks, which requires precise positioning of the two mounting holes on the PCB.

Embedded thumbnail for Working with PCB Keepouts
Working with PCB Keepouts

When working in the PCB, there may be specific areas that you would want to prevent the presence of certain objects, such as vias, tracks or copper regions. All of this can be realized in Altium Designer by using the Keepouts feature.

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Discovering Altium 365
Design Review Use Case

Design reviews are critical to being successful. Capture design discussions through contextual commenting in the web browser or in Altium Designer to ensure feedback is recorded and actioned effectively.

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