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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Giu 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog Mag 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 Mag 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog Mag 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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New in Altium Designer 20 Apr 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

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New in Altium Designer 20 Apr 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Blog Apr 22, 2020
Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Read full article in our blog:

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New in Altium Designer 20 Apr 21, 2020
New Length Tuning Engine

The tuning engine in Altium Designer has been redesigned and is now better than ever. Tuning sections can be picked up and moved to new locations on the track. What is truly remarkable is that the tunings are completely dynamic and change shape and fill patterns depending on the boundaries and surroundings.

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2-port VNA on a 3-port Network
Blog
How to Get 3-port S-parameters From a 2-port VNA Measurement

S-parameters are fundamental quantities in signal integrity, and an ability to understand them from measurement or analysis is very important. If you have a 3-port network, like a power divider or circulator, it may appear that you must use a 3-port VNA to measure these S-parameters. It is always acceptable to measure between two ports, but you need to know what exactly it is you are measuring. In this article, we’ll look at the relationship between the true 3-port S-parameters with a 2-port measurement.

Fab and Assembly Crash Course
Blog
A Day in the Life of the PCB Manufacturing Process

Before implementing design for manufacturing, it is important to understand the underlying process behind producing a physical PCB. Regardless of the various technologies present in each facility, a large majority of industry-leading manufacturers follow a specific set of steps to turn your design from a drawing in a CAD application into a physical board. In this article, we'll cover the basics that designers need to know as part of our crash course series on PCB manufacturing.

What Are the Main Skew Sources in a PCB?
Blog
Addressing Skew Sources in High Speed PCBs

If you compile a list of skew sources, you'll see that fiber weave-induced skew is only one entry on a long list of skew sources. We'll look at this list of possible skew sources below, and we'll see how they affect the operation of your PCB. From the list below, we'll see that some of these issues with skew are not simply solved by paying attention to the fiber weave construction in a PCB substrate.

Ground Below SMPS Inductors
Blog
Should Ground Be Placed Below Inductors in Switching Regulators?

We love answering questions from our readers and YouTube viewers, and one of the recent questions we received relates to EMI from switching elements in a switching regulator is "Should a cutout be placed below the inductor in a switching regulator circuit?". Despite the variations in inductors and their magnetic behavior, there are some general principles that can be used to judge the effects of placing ground near inductors in switching regulator circuits. We’ll look at some of these principles in this article

Alternative Pins
Blog
Altium Designer 22.6 Update

We are happy to announce that the Altium Designer 22.6 update is now available. Altium Designer 22.6 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

Top 5 Questions Regarding Stack Up
Blog
SAP (Semi-Additive PCB Process) – Top 5 Questions Regarding Stack Up

This Semi-Additive Process is an additional tool in the PCB fabricators' toolbox that enables them to provide feature sizes for trace width and spacing that are 25 microns, (1 mil) and below depending on the fabricators' imaging equipment. This provides much more flexibility to breakout out tight BGA areas and the ability to shrink overall circuit size and/ or reduce the number of circuit layers in the design. As the PCB design community embraces the benefits of this new printed circuit board fabrication technique, there are of course many questions to be answered.

Three ways to manage your BOM costs
Blog
Improving Supply Chain Success with BOM Management

It’s no secret that component shortages have become more frequent this year. In fact, countries around the world are losing billions in revenue due to supply issues. Having the right components on hand is more crucial than ever as availability, obsolescence, counterfeit products and environmental non-compliance risks continue to grow. Fortunately, many shortages can be avoided by introducing proactive supply chain practices.

Length Tuning Impedance
Blog
What is the Impedance of Length-Tuning Structures?

Do length-tuning structures create an impedance discontinuity? The answer is an unequivocal “yes”, but it might not matter in your design depending on several factors. Applying a length-tuning structure is equivalent to changing the distance between the traces while meandering. Therefore, you will have a change in the odd-mode impedance of a single trace. The question then becomes: does this deviation in trace impedance in a length tuning structure matter?

Designing the Next-Generation Electronics
Blog
A-SAP™ – What do you need to know?

The continued miniaturization of both packaging and component size in next-generation electronics is becoming harder and harder to work around and presents a significant challenge for both PCB designers and PCB fabricators. To effectively navigate the constraints of the traditional subtractive-etch PCB fabrication processes, PCB designs require advanced PCB fabrication capabilities while pushing the limits of finer feature size, higher layer counts, multiple levels of stacked micro vias and increased lamination cycles.

Pin-package and Via Delay Values
Blog
Pin-Package Delay and Via Delay in High Speed Length Tuning

Take a look at the inside of some integrated circuit packages, and you’ll find a number of wires bonded to the semiconductor die and the pads at the edge of the component's package. As a signal traverses makes its way along an interconnect and into a destination circuit, signals need to travel across these bond wires and pads before they are interpreted as a logic state. As you look around the edge of an IC, these bond wires can have different lengths, and they incur different levels of delay and contribute to total jitter.

6-Layer PCB Design
Blog
6-Layer PCB Design Guidelines

Once you’ve run out of room on your 4-layer PCB, it’s time to graduate to a 6-layer board. The additional layer can give you room for more signals, an additional plane pair, or a mix of conductors. How you use these extra layers is less important than how you arrange them in the PCB stackup, as well as how you route on a 6-layer PCB. If you’ve never used a 6-layer board before, or you’ve had EMI troubles with this stackup that are difficult to solve, keep reading to see some 6-layer PCB design guidelines and best practices.

Altium Designer Interface
Blog
Altium Designer 22.5 Update

We are happy to announce that the Altium Designer 22.5 update is now available. Altium Designer 22.5 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

Are Hybrid PCB Stackups Reliable?
Blog
How Reliable is Your Hybrid PCB Stackup?

PCB stackups often incorporate slightly dissimilar materials that could pose a reliability problem. Hybrid PCBs are one case where the PCB stackup will include different materials, typically a standard FR4 laminate and a PTFE laminate for RF PCBs. Designers who want to take the lead on material selection when designing their hybrid stackups should consider these factors that affect reliability. As with any PCB stackup, make sure you get your fabricator involved in the manufacturing process early to ensure reliability problems do not arise during production.

Monte Carlo vs Sensitivity Analysis
Blog
Monte Carlo Simulation vs. Sensitivity Analysis: What’s the Difference?

In a previous article about circuit simulation and reliability, I looked at how Monte Carlo analysis is commonly used to evaluate circuits that are subject to random variations in component values. Sensitivity analysis is a bit different and it tells you how the operating characteristics of your circuit change in a specific direction. Compared to a Monte Carlo simulation, sensitivity analysis gives you a convenient way to predict exactly how the operating characteristics will change if you were to deliberately increase or decrease the value of a component.

Simulation, Build and Test
Blog
Creating Continuous Integration Pipelines for FPGAs

Field Programmable Gate Arrays, or FPGAs, have become ubiquitous amongst high-speed, real-time digital systems. The speed at which FPGAs operate continues to increase at a dizzying pace but their adoption into Continuous Integration pipelines seems not to trail as closely. In this article we will review the concept of CI pipelines, their application to FPGAs, and look at examples on how to set this up.

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Embedded thumbnail for Global Editing Using Find Similar Objects
How to work with Selection
Global Editing Using Find Similar Objects

Editing multiple objects one by one can be a very time consuming process. Altium Designer makes this easy and efficient with the Find Similar Objects tool, which allows you to globally select and edit multiple objects at once.

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Working with MCAD CoDesigner extension
Shaping the PCB in MCAD

Through the MCAD Co-designer in Altium Designer, you can collaborate with a mechanical engineer to shape the PCB in your MCAD tool and keep it updated in Altium Designer. We’ll show you how in Altium Designer and in your MCAD tool.

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How to work with Selection
Cross Select Mode

Cross Select Mode is a unique tool that allows for cross-selection of objects between the schematic and PCB thanks to the Altium Unified platform. This makes it easy to look for specific components, as well as take advantage of component placement tools.

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How to work with Selection
Tools for Efficient Selection

Efficient selection tools can make a difference in how long and how clean your design can be. Learn how to utilize the Edit Select Menu tools in Altium Designer to take control over your layout.

Embedded thumbnail for Tools for Easily Selecting Objects in the PCB
How to work with Selection
Tools for Easily Selecting Objects in the PCB

Explore more than basic mouse movements by taking a look at the tools that Altium Designer has to offer for making selecting and moving objects in the PCB an easy task. This will increase your productivity and allow you to spend more time designing

Embedded thumbnail for How to Work with The Polygon Manager
Working with Polygons
How to Work with The Polygon Manager

It is important to have a high-level view of all polygons on the PCB design. The Polygon Manager lets you rename polygons, set their pour order, perform re-pouring or disable pouring on selected polygons, add/scope the polygon connection style and clearance design rules, and add polygon classes for selected polygons.

Embedded thumbnail for Assigning Impedance Profiles for Differential Pairs
How to Work with Differential Pairs
Assigning Impedance Profiles for Differential Pairs

When you assign an impedance profile to a differential pair you open up several options for control over your routes. We'll show you how to do just that, as well as how to fix errors that may pop up and how to create classes for differential pairs based on assigned impedance profiles.

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How-To's
How to Highlight or Select Net Connections in the PCB

We’ll show you how to highlight net selections so you can easily track where connections are made. We’ll show you how to hide and show nets, and how to use the view configuration and PCB panels to view and highlight nets across your design, and how to assign net colors in both the PCB and the schematic.

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How to Design a BGA
Remove Unused Via Pads

The Remove Unused Pad Shapes tool in Altium Designer gives you control over the via pads in your design. We’ll show you how to use it to increase the usable area of power and ground polygons, increase the density of conductors between hole rows, and fixing incorrect connections.

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How to Design a BGA
Tent Vias under BGA

When via are located close to component pads some soldering issues can arise, but this can be fixed with Tented vias. We’ll show you how to manually tent vias and how to tent vias through the Design Rules.

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How to Design a BGA
Via-in-Pad for BGA

We’ll teach you how to use Via-in-pad to reduce inductance, improve signal integrity, and improve power distribution system performance in BGA designs.

Embedded thumbnail for Using HDI Stackups during BGA Design
How to Design a BGA
Using HDI Stackups during BGA Design

Micro Vias and Buried Vias play an important role in high density interconnection layer stackups (HDI Stackups). We’ll show you how to add via and create rules to allow you to take full advantage of the HDI Stackup.

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How to Design a BGA
Automatic Fanout With BGA

When routing a BGA it can be necessary to use automatic fanout to make the routing process easier and faster. We’ll show you how to run the automatic fanout for routing a BGA and how the rules can affect the outcome of the route.

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How to Design a BGA
Specifying NSMD and SMD for BGA

BGA layouts use two types of pads: SMD, Solder Mask Pads, or NSMD, Non-Solder Mask Pads. Here we’ll walk you through the differences and how to specify and edit them for your layout.

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Via Stitching
Via Shielding and Stitching

Altium Designer gives you full control over your via shielding and stitching. We’ll show you how to use our shielding and stitching tools, how to alter their parameters, and how to remove any unwanted via shielding and stitching.

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How To Work with High-Speed Projects
xSignals for DDR3 and DDR4

In a high-speed design, DDR3 and DDR4 memory chips can utilize xSignal classes to match track lengths from the controller to the memory chip easily and quickly using the xSignals wizard.

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