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Reliability and failure analysis
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Overview of PCB/PCBA Reliability and Failure Analysis

Reliability testing and failure analysis of a PCB/PCBA go hand-in-hand; when designs are stressed to the limit, their failure modes need to be determined through thorough inspection and analysis. To get started on this topic, it’s important to understand the qualification aspects that will govern your bare board design and the PCBA. We’ll look at the various dimensions of PCB/PCBA reliability, as well as some of the standard failure analysis techniques used to identify potential design change requirements.

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Query Language
Query Language: What is It For?

A PCB project contains many different objects. How to manage them? How to find the right ones quickly and efficiently? This video starts the series about query language. Learn the language commands and how to use them and expand your possibilities!

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Working with MCAD CoDesigner extension
Maintaining MCAD Constraints During Exchange

The Altium Designer MCAD Co-designer panel and extension give you a few tools to create a model that is unified during the ECAD MCAD Exchange. We'll show you how to make sure your models are transferred correctly across the ECAD MCAD exchange.

Plane and Cavity Resonances
Blog
When Do PCB Power Plane Resonances Occur?

By now, designers should be aware of some important behavior involved in power delivery to components in a PCB, particularly for digital components. All digital components produce and manipulate wideband signals, where the frequency content theoretically extends up to infinite frequency. As such, some radiation may propagate through your PCB, leading to resonant behavior that is not observed on the power rail.

Part Search in Altium Designer
On-Demand Webinar
How to Overcome PCB Component Availability Problems

Supply shortages have become and continue to be a common problem, especially when it comes to the world of electronics. It's hard to get all the different components for our boards. Heck! It's even tough to get the board themselves too! When electronic components become obsolete or out of stock, design and production can suffer lengthy delays. With current supply chain delays and with an average of 15 end-of-life notices issued every day, obtaining the parts you need is a challenge.

Selecting a plating material
Blog
How to Choose PCB Plating for Your Finished Board

Once your board passes through the standard PCB fabrication process, the bare copper in your PCB will be ready for the application of a surface finish. PCB plating is applied to protect any copper in your PCB that would be exposed through the solder mask, whether it’s a pad, via, or other conductive element. In this article, I’ll run over the different PCB plating material options and their advantages in your PCB. 

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RF PCB Design
Design RF PCB: Plane Connect -direct

It is bad practice to use thermal reliefs to connect pads in RF path circuits. We'll show you how to quickly and easily change pad-to-polygon connection style to direct connection.

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How to work with Selection
Precise Selection with PCB Filter

Narrowing down a precise and accurate selection of objects can be difficult on a crowded board. Learn about the PCB Filter panel, how to use it to create queries to select objects on the PCB, and how to create design rules from these queries.

What is the PCB Supply Chain?
Blog
What is the PCB Supply Chain?

The PCB supply chain encompasses multiple components, raw materials, and the PCB itself. PCBs and PCB assemblies are often the most technically complex components that are purchased for electronic assemblies and products. The complexity of modern PCBs leads to several challenges for a supply chain management team that may be significantly different when compared with other commodities the team manages. In this brief guide, we'll look in-depth at the PCB supply chain, and specifically what falls within the purview of a procurement and supply chain management team.

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Working with MCAD CoDesigner extension
Rigid-Flex Board Shape Design in MCAD

The MCAD Codesigner allows you to design or edit your board shape in the MCAD environment and have it pushed back to Altium Designer. We’ll show you how to configure the board shape, rigid and flex regions, and mounting holes.

What is mode conversion
Blog
A Guide to Mode Conversion, Its Causes, and Solutions

On interconnects, such as board-to-board connections or cascaded transmission line arrangements, you have an important EMC compliance metric that is sometimes overlooked. This is mode conversion, which can be visualized in an S-parameter measurement for differential and common-mode signal transmission. In this article, we’ll look at a short overview of mode conversion in high-speed design with some examples from common differential standards.

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RF PCB Design
Design RF PCB: routing (any angle, arc)

It is worth taking a responsible approach to the shape and size of the RF signal conductors. In this video we will cover some practical aspects of working with routing such nets in Altium Designer.

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Working with MCAD CoDesigner extension
Component Placement in Rigid-flex PCB

With the MCAD CoDesigner you can quickly add and move components from your MCAD tool and update the design automatically in Altium Designer. We’ll show you how to add a new component, move components, change a component’s region in MCAD, and update your design in Altium Designer.

Pad and via sizing
Blog
PCB Via Size and Pad Size Guidelines

There are some aspects of PCB design and layout that seem deceptively simple, and yet they have a complex answer that is related to many important aspects of manufacturing. One of these design aspects is the match between PCB via size and pad size. Obviously, these two points are related; all vias have a landing pad that supports the via and provides a place to route traces into a via pad. However, there are some important sizing guidelines to follow when the matching pad and via sizes, and this match is an important element of DFM and reliability.

Preparing your files for Fabrication Release
On-Demand Webinar
Preparing your files for Fabrication Release

When you’re done creating a new board, it’s time to send your design data to the manufacturer. Before releasing your designs, you’ll want to make sure that everything is ready and works as intended. In this informative video, we’ll review some of the must-have checks before sending your output data for fabrication.

Differential Microstrip Impedance
Blog
Differential Microstrip Impedance Calculator

Are you looking for a free tool that you can use to calculate the impedance of differential microstrips? We created a simple tool you can use to calculate differential microstrip impedance for a given geometry and dielectric constant. If you’ve been looking for an accurate differential microstrip impedance calculator, then the calculator below is certainly one of the best free tools you’ll find on the internet before you start using field solvers to determine differential pair impedance.

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RF PCB Design
Transmission lines (coplanar)

The boards use transmission lines to carry high-frequency signals. In addition to microstrip lines, coplanar transmission lines with a ground reference polygon are often found on boards. Coplanar transmission lines propagate the same wave type as microstrip transmission lines, but the electromagnetic field is more concentrated near the conductor, so coplanar lines have lower losses at high frequencies, less dispersion, and less interference to adjacent circuits.

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Working with MCAD CoDesigner extension
How to Reuse Board Shapes in MCAD

You can use the MCAD Co-designer panel to reuse your board shape or geometry in your PCB. We’ll show you how to use the MCAD Co-designer panel in Altium Designer and how to copy your board shape and geometry from your MCAD tool to Altium Designer.

PCB DFM Check
Blog
Getting Through a PCB DFM Check

In this article, we’ll discuss the key design features to implement, and steps to take prior to fabrication that will help prevent some common DFM problems. I’ll also provide examples of where I commonly see these PCB DFM problems in signal integrity circuits.

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How to work with Selection
Selection filter - Panel Properties and PCB

Learn how to configure the types of selected objects using the Selection Filter. In addition, you will learn about the Post Selection Filter and its features.

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Blog
Top Tips from Experienced Flex Designers

This article describes the best hints and tips for designers of rigid-flex circuits. These tips include choosing the most appropriate material, suggestions for coordinating the PCB with the manufacturer, and a set of rules to be followed while PCB design. 

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Blog
How Do Capacitor Mounting Structures And Footprints Impact Total Inductance?

There are a number of factors at play when it comes to the impact of inductance on high-frequency power distribution systems. This article will focus on the inductance of the capacitor footprint along with the inductance of vias from the capacitor footprint to the PCB power planes. Included are the various types and sizes of footprints for ceramic capacitors as well as a footprint for a tantalum capacitor; how changing the footprint impacts inductance and test results obtained for different capacitors.

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Blog
How to Perform Differential Pair Tuning in Altium Designer 20

In order to properly suppress common-mode noise, differential pairs must be routed in parallel, with perfect symmetry, and with matched lengths. In real PCBs, meeting these three objectives isn’t always possible. Instead of eyeing out your different pair lengths, the interactive routing tools in Altium Designer make differential pair length matching easy. You can encode permissible length mismatches as design rules as part of controlled impedance routing, or you can manually perform differential pair tuning using a variety of meandering styles. Here’s how this works in Altium Designer.

Blog
Driving Haptic Vibration and Feedback in Wearables

Augmented reality, virtual surgery, limb replacements, medical devices, and other new technologies need to incorporate haptic vibration motors and feedback to give the wearer a full sense of how they are interacting with their environment. Unless these cutting-edge applications include haptic vibration and feedback, users are forced to rely on their other four senses to understand the real or virtual environment.

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Blog
Back Drilling Example in Altium Designer: One of the Easiest Ways to Improve Signal Integrity

Over the last 20 years, electronic devices have become increasingly sophisticated. Less than two decades ago, just having a mobile phone to make calls was rare; today, our phones power our lives. To meet the growing demand for smartphone technology, technology has become faster, more functional, and intuitive. Improvements to the component base have streamlined processes while reducing manufacturing costs.

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Blog
Is it Simultaneous Switching Noise or Crosstalk?

Going deeper into crosstalk, there is always the issue of verifying EMI/EMC compliance through test and measurement. With the multitude of signal integrity problems that can arise in real PCBs, how can the astute designer distinguish them all? Some problems are clearer than others, with specific signal integrity measurements being developed for testing and measuring particular aspects of signal behavior. The fact is, multiple signal integrity problems could be present on a single interconnect simultaneously.

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Blog
Sharing PCB Data with Manufacturers in the Cloud

Once you’ve finished your new project and you’re ready to push it to your manufacturer, you’ll normally be stuck in an endless email chain with an engineer, or you’ll have to share cloud links with each other. The cloud sharing and design release tools in Altium Designer and Altium Concord Pro are a huge help in this area. In this post, I’m going to take an existing project I’ve worked with in a number of recent blogs, create some fabrication and assembly documentation, and finally push this data to a manufacturer using Altium Concord Pro.

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Blog
The Great PCB Layout "Rules of Thumb" Debate Rages On

To this day, I still see many PCB layout “rules of thumb” that first became common nearly 20 years ago. Do these rules still universally apply? The answer is a firm “maybe.” The discussion around PCB layout rules of thumb is not that these rules are correct or incorrect. The problem is that the discussion around these rules often lacks context, leading to the always/never type of discussion seen in some popular forums. My goal in this article is to communicate the context behind the common PCB design rules.

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Blog
How to Design Your PCB Test Coupon and What You Can Test

As the operating speed of components has increased, controlled impedance is becoming more common in digital, analog, and mixed-signal systems. If the controlled impedance value for an interconnect is incorrect, it can be very difficult to identify this problem during an in-circuit test. However, testing is normally performed on a PCB test coupon, which is manufactured on the same panel as the PCB. If you want to get through board spins quickly and aid future designs, you might consider designing a test coupon and keeping it handy for future designs.

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Blog
Altium DbLibs and Electronic Components in the Cloud with Altium Designer 20.1

Altium’s DbLib support is one of the oldest and most loved features of Altium Designer for managing electronic components and their data. They’ve been present in the software world since before I could fathom the existence of Ohm’s law. Altium 20.1’s new Component Sync feature allows you to synchronize virtually any database or database Library with Altium 365, taking advantage of both approaches strengths.

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Blog
What is a Schematic Netlist for Your PCB?

If you’ve created your next great schematic, there is a lot going on behind the scenes in your design software. A schematic netlist is one of the central pieces of information that will be used in multiple features in your design software to create a real PCB. Your schematic netlist provides both electrical connectivity information, and reflects the functional structure of your design data in a single set of data.

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Blog
How to Select an Inductor for a Buck Converter

An SMPS is one of those quiet (yet electrically noisy) devices that makes your favorite electronics run smoothly. Among the numerous DC-DC converter topologies, a buck converter finds plenty of uses for stepping down the input voltage to a lower level while providing high efficiency power conversion. A common question around component selection for these power converters is how to select an inductor for a buck converter. The goal in working with an inductor and other components in a buck converter is to limit power loss to heat and while minimizing current ripple.

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Blog
US Department of Transportation Seeking Alternatives to GPS

GPS-capable devices range from your phone to your smartwatch; simply type in your destination and follow the directions. Simple, right? According to the Washington Post, we should all stop using GPS as it’s ruining the navigation centers of our brains. Despite the neurological effects on perception and judgment, the U.S. Department of Transportation (DOT) aims to find alternatives to GPS to provide redundancy.

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Blog
Bluetooth 5.1 SoC vs. Module: Which is Best for Your Design?

The list of features available in Bluetooth just got a little longer since the release of Bluetooth 5.1. If you want to incorporate a Bluetooth 5.1 SoC into your new product, you have two primary options for bringing this component into your board. The first is as an SoC that mounts to your board just like any other component. The other option is to bring a module into your new board—directly onto the surface layer. Here’s what you need to know about a Bluetooth 5.1 SoC or module in your next IoT product.

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Blog
USB Power Delivery for Your Next Project

Since its introduction in the late 90s, the USB standard has never ceased to grow in popularity. There has been a growing trend toward USB being a power delivery interface with data, rather than a data interface that can supply power, as the 1.0 specification originally intended. To supply the increasing thirst for power over USB, the USB 3.0 Spec with Type-C began implementing the Power Delivery standard, which you should consider using for your next electronics project.

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NEW
Embedded thumbnail for Altium Harness Design Tutorial - From Schematic to 3D Layout
How-To's
Altium Harness Design Tutorial - From Schematic to 3D Layout

Design professional harness systems in Altium with confidence. Follow this comprehensive tutorial to learn multiboard project setup, create wiring diagrams, visualize in 3D, and produce manufacturing-ready documentation complete with ECAD-MCAD integration for precise wire length measurement.

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How-To's
Arduino to Custom PCB: Professional Design Transformation

Discover how to upgrade your Arduino Nano-based PCB design into a professional, custom PCB. This tutorial walks through the process of replacing development boards with individual components to create a production-ready design, using a real drone project as the example.

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How-To's
PCB Library Management: One Library or Many?

This detailed guide walks you through the pros and cons of each approach and offers proven strategies for managing component data, whether you're an independent designer or overseeing libraries for an entire organization.

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New in Altium Designer 25
Coming Soon: Sawtooth Rounding Support for Length Tuning

Sawtooth Rounding for Length Tuning improves signal‑path accuracy by applying controlled corner‑rounding to sawtooth geometries during both Interactive Length Tuning and within‑pair matching in the Auto Tuning engine. Discover this capability and additional innovations on our Coming Soon page.

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New in Altium Designer 25
Coming Soon: Z-Axis Clearance Rule

The Z-Axis Clearance Rule checks the shortest distance between copper features on different layers in a PCB design. It is available in both the Constraint Manager and the legacy PCB Rules Editor. Discover more new features in Altium on our Coming Soon Page.

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New in Altium Designer 25
Coming Soon: Advanced Polygon Pour Engine

Now supports true arcs instead of approximated curves in copper pours. This enhanced engine marks a major advancement in the polygon pour process in Altium Designer, delivering smoother and more accurate copper shapes. Native arc rendering improves visual quality and helps ensure cleaner, more professional PCB designs.

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How-To's
How to Design Rigid-Flex PCB Stackups from Scratch

Watch this tutorial to learn the fundamentals of Rigid-Flex design. We cover everything from understanding polyimide materials and adhesive layers to building complex, multi-layer Rigid-Flex constructions that are ready for manufacturing.

Embedded thumbnail for How to Draw Antipads - Complete Tutorial
How-To's
How to Draw Antipads - Complete Tutorial

Discover how to draw and define antipads in Altium with this complete tutorial. Learn three different methods for creating antipads around vias. From simple design rules to advanced polygon cutouts for both basic and complex PCB designs.

Embedded thumbnail for Do PCB Manufacturers Actually Look at Fabrication Drawings?
How-To's
Do PCB Manufacturers Actually Look at Fabrication Drawings?

Explore this in-depth tutorial featuring real fabrication drawings, stackup specifications, and drill tables - all created using Altium Designer’s Draftsman tool. Learn essential insights into PCB data management and manufacturing requirements from an industry perspective.

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How-To's
Compensating Transmission Line Losses in a PCB Calculator

This tutorial uncovers the key difference between ideal, lossless impedance calculations and real-world signal behavior giving you practical techniques to design controlled impedance PCBs that deliver reliable performance.

Embedded thumbnail for How Close Can You Bring a Reference Plane?
How-To's
How Close Can You Bring a Reference Plane?

Explore our in-depth investigation into practical simulations using both Altium Designer and Polar Si9000. We demonstrate impedance sensitivity analysis and reveal the real limitations of optimizing reference plane proximity for improved signal shielding.

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How-To's
Do PCB Thermal Vias Actually Work?

Are thermal vias really helping your PCB’s heat management? Tech Consultant Zach Peterson dives into simulation data, research, and a controversial article to uncover the truth. Learn why via count and spacing matter more than sheer quantity.

Embedded thumbnail for Stripline Routing Deep Dive: How Close Is Too Close?
How-To's
Stripline Routing Deep Dive: How Close Is Too Close?

In this video, Zach Peterson takes a deep dive into what happens when reference layers are incorrectly set in a PCB stackup and how that affects impedance, signal integrity, and EMC. He also shares valuable insights into stripline routing proximity issues and best practices for assigning reference planes.

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New in Altium Designer 25
Coming Soon: Solder Mask Zero Expansion

Solder Mask Zero Expansion marks a move toward industry alignment, specifically with IPC-7351B and IPC-2581B standards. It changes the default solder mask expansion value from 4 mil to 0 mil. Discover more upcoming updates on our Coming Soon Page.

Embedded thumbnail for Analog Supply without a Ferrite: Proper Isolation Techniques Explained
How-To's
Analog Supply without a Ferrite: Proper Isolation Techniques Explained

In our new tutorial, you'll learn why ferrite beads may not be the best choice for isolating analog and digital supply pins on integrated circuits. Zach Peterson debunks common misconceptions about ferrite bead isolation and introduces better alternatives, including dedicated LDOs, precision voltage references, and effective filtering techniques to help you achieve cleaner analog signals in your designs.

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Enhanced Constraint Manager in Altium Designer 25
Enhanced Constraint Manager in Altium Designer 25. Part II: Physical Constraints and Routing Differential Pairs

In the second video of Samer Aldhaher’s "Enhanced Constraint Manager" series, we continue designing a 1 kW, 400 V brushless DC motor driver. This episode focuses on setting physical constraints using constraint sets, routing differential pairs, and demonstrating the Auto Shrinking feature in Altium Designer 25.

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