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How Thermoformed Flex PCB’s are Designed and Fabricated

Thermoformed flexible PCBs are specially designed and fabricated by heating and molding them into specific shapes, making them suitable for compact and complex applications like automotive dashboards and wearable devices. This process involves precise temperature control and careful handling to ensure durability and quality. Discover more from Tara Dunn's new article.

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Boost Connection Integrity and Design Efficiency with Wire Bonding

Altium Designer's wire bonding feature enhances PCB design by supporting chip-up configurations for Chip on Board (CoB) designs. It offers easy validation of bond wiring in 3D views, ensuring accurate and efficient design processes. Check more about this feature on Altium's new feature page.

Blog
How High Frequency SMD Passives Work in a PCB Layout

High-frequency surface-mount device (SMD) passives like resistors and capacitors play a crucial role in PCB layouts, particularly in circuits operating above 1 GHz. Our article explores how these components function at high frequencies, their operational limits, and the importance of considering parasitic elements in design.

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LDO Regulator Essentials
LDO Regulator Essentials: From Basics to Advanced. Part I: Basics

We invite you to join us for a new video series on LDO (Low Dropout) Regulators. In this series, we will cover everything you need to know about LDO regulators, from fundamental theory to practical implementation. In the first video, we will begin with an in-depth chapter on the theory behind these devices and their implementation in Altium Designer.

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Essential DFM Tips for Aerospace Projects

Design for Manufacturing (DFM) is a crucial aspect of aerospace projects. This process ensures high-quality designs that meet the unique challenges of the aerospace industry, such as extreme conditions and stringent reliability standards. Learn more about essential DFM tips in our brand-new article.

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Wearable Design Project
Wearable Design Project - Part VII: PCB Layout part III

Check out the final installment of the video series on the Wearable Design Project. In this video, you will learn how to set the rigid and flex parts of the design, modify the board for the project, and complete the PCB routing. For a deeper dive into this project, you can find it on our Altium Community Workspace.

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New in Altium Designer 24
Optimize Connections and PCB Design with Wire Bonding

Experience our new wire bonding feature, designed to enhance connection integrity and improve PCB design efficiency. One of the main capabilities includes support for chip-up wire bonding configurations and easy validation of bond wiring in 3D view. Don’t miss this opportunity—participate in our Beta Program and be among the first engineers to explore this impressive feature.

Altium 365 New Website
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Altium 365 now has its own website!

Discover everything you need to know about Altium 365 and experience our suite of applications for secure, seamless, and streamlined collaboration. Visit now to explore how to streamline your electronic product development.
 

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Altium Stories
Innovative Jewelry: Startup Uses Altium to Embed Electronics

Discover how Safety by Cilia transformed personal protection by utilizing Altium Designer and Altium 365 to create groundbreaking jewelry that also functions as a safety alarm. This device integrates GPS tracking, dual alarm options (both loud and silent), automatic audio recording, and rapid notification capabilities, all while maintaining an accessory that excels in both aesthetics and functionality.

Embedded thumbnail for Wearable Design Project - Part VI: PCB Layout part II
Wearable Design Project
Wearable Design Project - Part VI: PCB Layout part II

Join us for Part VI of the Wearable Design Project as Piet Callemeyn finalizes the PCB layout, focusing on rigid-flex design. Learn key strategies for optimizing your wearable tech design. Like, comment, and subscribe!

Blog
Altium Designer: Leading the Charge in PCB Design Innovation

In the dynamic field of electronics design, Altium Designer stands out as a pioneer, continuously advancing the boundaries of PCB (Printed Circuit Board) design. Discover the latest innovations in 3D-MID design, high-speed design, and interactive routing in this new article by David Marrakchi.

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Altium Stories
Super Capacitors Unlock the Future of Energy

In this brand new episode of Altium Stories, we invite you to explore how Skeleton Technologies is transforming numerous industries with their innovative graphene-based superbatteries. Their advanced electronics technology powers AI data centers, stabilizes electrical grids, and creates new energy opportunities, all while advancing us toward a net-zero future.

Blog
What Is Solder Mask Expansion and Which Value Should You Use?

Check out our new article explaining how to ensure sufficient pad area for soldering, manage misregistration tolerance, and maintain proper solder dams between components. It also highlights the role of collaboration with fabrication houses and the use of CAD tools in defining land patterns for advanced electronics designs.

Embedded thumbnail for Wearable Design Project - Part V: PCB Layout Part I
Wearable Design Project
Wearable Design Project - Part V: PCB Layout Part I

Join Piet Callemeyn in Part V of our wearable technology design series as he delves into the complexities of PCB layout for a wireless heart rate sensor. In this session, we will guide you through the initial steps of PCB layout preparation.

Blog
Pi.MX8 Project - Board Layout Part 3

We continue our exploration of the Pi.MX8 open-source computer module project. In this new installment, we focus on routing planning and then cover all the layers' routing with all the details you need to know if you want to prepare a similar project.

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Mixed Simulation Series
Mixed Simulation Pt.5: Power Loss Optimization & Sensitivity Analysis

Discover methods to reduce power loss and employ Sensitivity Analysis in Altium Designer to enhance circuit efficiency and robustness. This tutorial guides you through practical techniques and tools for optimizing power usage in your designs.

Blog
Mastering Blind and Buried Vias

Check our compilation of essential resources you'll need to use blind and buried vias successfully in an HDI PCB. In our brand new article, we present the main and most valuable information about this technology, which may not be new but is still highly useful in High-Density Interconnect projects.

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New in Altium Designer 24
Custom Pad Stack: Use Cases

Unlock the secrets of custom pad stacks in Altium Designer! This video tutorial takes you from basics to advanced techniques, covering pad creation, customization, and multi-layer pads. Enhance your PCB design skills with this comprehensive guide.

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Recovering Copper Losses
Blog
Recover Conductor Losses By Clearing Your PCB Ground Layer

Controlled impedance routing at high frequencies is difficult enough, and it's important to make sure that you stay within your loss budget on long routes or in lossy media. When you have to route a long trace or a long differential pair to a connector or another component, what can you do if you're reaching the end of your loss budget? In this article, we’ll take a look at the skip reference routing method and explain how it can help recover some loss budget in a lossy interconnect.

Altium 365 SOC 2 Type 1 Certified
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Announcing SOC 2 Type 1 Certification for Altium 365

We are pleased to announce that Altium 365 is officially SOC 2 Type 1 certified. System and Organization Controls (SOC) 2 is a widely recognized attestation of security compliance defined by the AICPA and is considered the standard for ensuring data security and operational maturity. A SOC 2 certification provides valuable information for companies to assess the quality of the security provided by a service such as Altium 365.

Three ways to manage your BOM costs
Blog
Improving Supply Chain Success with BOM Management

It’s no secret that component shortages have become more frequent this year. Companies will continue to grapple with supply chain challenges into 2022 and beyond. The impact of manufacturing delays can be substantial if a part is not available. Delays occur and sales plans get put on hold. It can also be very expensive and risky to replace parts from multiple sources. Fortunately, many shortages can be avoided by introducing proactive supply chain practices.

Reliability and failure analysis
Blog
Overview of PCB/PCBA Reliability and Failure Analysis

Reliability testing and failure analysis of a PCB/PCBA go hand-in-hand; when designs are stressed to the limit, their failure modes need to be determined through thorough inspection and analysis. To get started on this topic, it’s important to understand the qualification aspects that will govern your bare board design and the PCBA. We’ll look at the various dimensions of PCB/PCBA reliability, as well as some of the standard failure analysis techniques used to identify potential design change requirements.

Plane and Cavity Resonances
Blog
When Do PCB Power Plane Resonances Occur?

By now, designers should be aware of some important behavior involved in power delivery to components in a PCB, particularly for digital components. All digital components produce and manipulate wideband signals, where the frequency content theoretically extends up to infinite frequency. As such, some radiation may propagate through your PCB, leading to resonant behavior that is not observed on the power rail.

Selecting a plating material
Blog
How to Choose PCB Plating for Your Finished Board

Once your board passes through the standard PCB fabrication process, the bare copper in your PCB will be ready for the application of a surface finish. PCB plating is applied to protect any copper in your PCB that would be exposed through the solder mask, whether it’s a pad, via, or other conductive element. In this article, I’ll run over the different PCB plating material options and their advantages in your PCB. 

What is the PCB Supply Chain?
Blog
What is the PCB Supply Chain?

The PCB supply chain encompasses multiple components, raw materials, and the PCB itself. PCBs and PCB assemblies are often the most technically complex components that are purchased for electronic assemblies and products. The complexity of modern PCBs leads to several challenges for a supply chain management team that may be significantly different when compared with other commodities the team manages. In this brief guide, we'll look in-depth at the PCB supply chain, and specifically what falls within the purview of a procurement and supply chain management team.

What is mode conversion
Blog
A Guide to Mode Conversion, Its Causes, and Solutions

On interconnects, such as board-to-board connections or cascaded transmission line arrangements, you have an important EMC compliance metric that is sometimes overlooked. This is mode conversion, which can be visualized in an S-parameter measurement for differential and common-mode signal transmission. In this article, we’ll look at a short overview of mode conversion in high-speed design with some examples from common differential standards.

Pad and via sizing
Blog
PCB Via Size and Pad Size Guidelines

There are some aspects of PCB design and layout that seem deceptively simple, and yet they have a complex answer that is related to many important aspects of manufacturing. One of these design aspects is the match between PCB via size and pad size. Obviously, these two points are related; all vias have a landing pad that supports the via and provides a place to route traces into a via pad. However, there are some important sizing guidelines to follow when the matching pad and via sizes, and this match is an important element of DFM and reliability.

Differential Microstrip Impedance
Blog
Differential Microstrip Impedance Calculator

Are you looking for a free tool that you can use to calculate the impedance of differential microstrips? We created a simple tool you can use to calculate differential microstrip impedance for a given geometry and dielectric constant. If you’ve been looking for an accurate differential microstrip impedance calculator, then the calculator below is certainly one of the best free tools you’ll find on the internet before you start using field solvers to determine differential pair impedance.

PCB DFM Check
Blog
Getting Through a PCB DFM Check

In this article, we’ll discuss the key design features to implement, and steps to take prior to fabrication that will help prevent some common DFM problems. I’ll also provide examples of where I commonly see these PCB DFM problems in signal integrity circuits.

Spreading Inductance
Blog
What is Spreading Inductance?

If you’re working with a high-speed digital component, there are some simple power integrity rules that should be followed. However, there is one quantity that is sometimes ignored when building a PDN impedance simulation: the spreading inductance of your plane pair. Here are some points designers should know about the spreading inductance of a plane pair.

PCB Design Basics for New Designers
Blog
PCB Design Basics for New Designers

In this article, I’ll present some design basics that every new designer should follow to help ensure their design process is successful. Some of these points may challenge the conventional view of how circuit boards are constructed, but they are intended to help balance low noise signaling, manufacturability, and ease of solving a layout.

Selecting Materials for High Voltage PCB Design and Layout
Blog
Selecting Materials for High Voltage PCB Design and Layout

High voltage PCBs are subject to certain safety and reliability concerns that you won’t find in most other boards. If your fabrication house specializes in high voltage PCBs and keeps materials in stock, they can likely recommend a material set, as well as a standard stackup you might use for certain voltage ranges and frequencies. If you need to choose your own materials, follow the tips below to help you narrow down to the right material set.

Via tenting in PCB Layout
Blog
When to Use Tented Vias in Your PCB Layout

There are some guidelines I see many designers implement as a standard practice, often without thinking about it. Some of these practices are misunderstood or implemented without best practices. Others are implemented without thinking about the potential problems. One of these is the use of tented vias, which is sometimes implemented in a PCB layout by default. Is this always the right practice?

Capacitive load termination
Blog
How to Impedance Match and Terminate Capacitive Loads

The idea of a purely capacitive load is something of a fallacy. Yes, capacitors exist, but all capacitors are non-ideal, and it is this deviation from a theoretical capacitance that determines how to impedance match a load that exhibits capacitive behavior. Let’s take a look at this important aspect of interconnect design and see what it really means to terminate a capacitive load.

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NEW
Embedded thumbnail for Teaching Power to Think - How Proper Voltage Accelerates Innovation with Altium
Altium Stories
Teaching Power to Think - How Proper Voltage Accelerates Innovation with Altium

Watch the video where you can find how Proper Voltage centralized communication, synchronized ECAD–MCAD development, and gained early insight into supply chain risks using Altium’s connected design platform.

NEW
Embedded thumbnail for  Detect Z-Axis Clearance Issues Earlier
New in Altium's Software
Detect Z-Axis Clearance Issues Earlier

The Z-axis clearance rule enables accurate verification of minimum interlayer copper spacing. It supports targeted constraints between net classes, differential pairs, and schematic parameter directives for advanced rule definition.

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How-To's
Fix Inconsistent Part Parameters in Your PCB Schematic

Watch our latest video to learn what parameterization really means, why getting the manufacturer name and part number right is essential, and how to quickly identify inconsistencies across your schematic components using Altium’s Parameter Manager tool.

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New in Altium's Software
Create IPC-Aligned Footprints with Less Effort

The default value for the Solder Mask Expansion rule has been updated to improve consistency across design environments. In both PCB documents and rule-driven solder mask expansion within PCB library documents, the default setting is now 0 mil, replacing the previous default of 4 mil.

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How-To's
Via Dispersion: Why Propagation Delay Changes with Frequency

Explore the concept of via dispersion and how it impacts propagation delay across frequencies. This tutorial walks through the math behind extracting delay from insertion loss and return loss S-parameters and explains why results can vary depending on your operating range.

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New in Altium's Software
Make Via Rule Configuration More Intuitive

Set precise control over your routing via styles with new rule settings in the Physical View. Define minimum, maximum, and preferred values for both diameter and hole size, and easily switch between constraint ranges or template-based definitions for faster, more flexible design.

Embedded thumbnail for Coplanar Ground Done Right: PCB Design Best Practices
How-To's
Coplanar Ground Done Right: PCB Design Best Practices

When is coplanar ground actually useful and when does it provide no benefit at all? If you’ve ever wondered about this, check out our brand-new video where we tackle one of the most common questions in PCB design.

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New in Altium's Software
Import and Export with Modern Mechanical Models

We have expanded mechanical integration by adding support for SOLIDWORKS 2024 and SOLIDWORKS 2025 part models when importing 3D bodies into the design environment. This enhancement allows designers to work with the latest mechanical models created in SOLIDWORKS without the need for additional conversions or workarounds.

Embedded thumbnail for How to Input Via Delay in Altium for DDR Routing
How-To's
How to Input Via Delay in Altium for DDR Routing

In this video, we tackle a real viewer question about DDR3 routing across multiple PCB layers and show how via delay can silently eat into your skew margin before you’ve even finished routing, using Altium’s default 10-layer stackup as a reference.

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New in Altium's Software
Clearly Show Jumper Wires in Your Harness Designs

Support has been improved so that jumper wires connecting two cavities within the same connector are now properly shown in Layout Drawings, making the connector wiring easier to understand during documentation and review.

Embedded thumbnail for Why Datasheet PCB Guidelines Are Often Wrong
How-To's
Why Datasheet PCB Guidelines Are Often Wrong

Watch our brand-new video where we tackle the persistent issue of outdated PCB design guidelines still found in datasheets and application notes from major semiconductor manufacturers. Drawing on viewer comments, real-world datasheet examples, and insights from industry experts, we examine why recommendations such as splitting analog and digital ground planes (an approach rooted in the 1980s) continue to circulate despite their potential to cause EMC failures, signal integrity problems, and costly redesigns.

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New in Altium's Software
Keep Your Harness Designs in Sync with Library Updates

The "Update From Libraries" feature has been enhanced to provide broader support for harness-related objects across both Wiring Diagrams and Layout Drawings. With this expansion, a wider range of harness components such as connectors, wires, splices, and associated attributes can now be synchronized directly with their corresponding library definitions.

Embedded thumbnail for How to Set Up Flex PCB Materials in Altium
How-To's
How to Set Up Flex PCB Materials in Altium

Discover how to set up flex and rigid-flex PCB materials in Altium with the Layer Stack Manager. In this tutorial, you’ll follow the key steps for defining polyimide cores, adhesive layers, coverlay, and stiffeners helping you build accurate, production-ready rigid-flex PCB designs.

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Altium Stories
How Benchmark Unifies Hardware Development with the Altium Platform

Discover our latest customer success story and see how Benchmark streamlined hardware development using the Altium Platform. By leveraging a unified environment with real-time data, synchronized ECAD-MCAD workflows, and built-in collaboration tools, their engineering teams eliminated manual handoffs, improved cross-domain visibility, and accelerated project delivery while staying perfectly aligned.

Embedded thumbnail for ESP32-S3 Design Deep Dive: Power, RF, and Layout Best Practices
How-To's
ESP32-S3 Design Deep Dive: Power, RF, and Layout Best Practices

Explore our detailed design review of a custom ESP32-S3 PCB. This four-layer board is built around the ESP32-S3 microcontroller chip (not the standard module) and includes an integrated LiPo charging circuit, USB-C with data line protection, NCP voltage regulators, and a ceramic chip antenna with a properly tuned impedance matching network.

Embedded thumbnail for Working as One for What Matters Most | How Benchmark Unifies Engineering Teams
Altium Stories
Working as One for What Matters Most | How Benchmark Unifies Engineering Teams

See how Benchmark Electronics uses Altium’s collaborative hardware development platform to unify its electrical, mechanical, and software engineering teams. By replacing manual processes, disconnected tools, and siloed workflows with a shared workspace, Benchmark unlocked a new way of working.

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