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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

Embedded thumbnail for Defining the Layer Stackup
Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

Blog
PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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Blog
PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Juni 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog Mai 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 Mai 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog Mai 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr. 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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New in Altium Designer 20 Apr. 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

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New in Altium Designer 20 Apr. 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Blog Apr. 22, 2020
Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Read full article in our blog:

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Ground Pour, Impedance and Losses
Blog
Microstrip Ground Clearance Part 2: How Clearance Affects Losses

If your goal is to hit a target impedance, and you’re worried about how nearby pour might affect impedance, you can get closer than the limits set by the 3W rule. But what are the effects on losses? If the reason for this question isn’t obvious, or if you’re not up-to-date on the finer points of transmission line design, then keep reading to see how nearby ground pour can affect losses in impedance-controlled interconnects.

Choosing the Right Microphone for Embedded Applications
Blog
Choosing the Right Microphone for Embedded Applications

If you need to capture sound waves for your electrical device to process, you'll need a microphone. However, microphones these days have become very advanced, and there are so many options to choose from. They range from the relatively simple and popular condenser type microphones to state-of-the-art sound conversion solutions incorporating internal amplifiers and other electronic processing functionality. In this article, we'll take a look at some of the options available.

 Computer planet with circuit grid
Blog
Composite Amplifiers and How They Give the Best of Both Worlds

There are many times where you need an amplifier with high gain, low noise, high slew rate, and broad bandwidth simultaneously. However, not all of these design goals are possible with all off-the-shelf components. Here are some points to consider when working with a composite amplifier design and how to evaluate your design with the right set of circuit simulation tools.

Impedance balancing power supply
Blog
Reduce Common-Mode Noise in Your Power Supply with Impedance Balancing

Simple switching regulator circuits that operate in compact spaces, like on a small PCB, can usually be deployed in noisy environments without superimposing significant noise on the output power level. As long as you lay out the board properly, you’ll probably only need a simple filter circuit to remove EMI on the inputs and outputs. As the regulator becomes larger, both physically and electrically, noise problems can become much more apparent, namely radiated EMI and conducted EMI in the PCB layout.

Part 1: Why Your PCB Design Review Process Is Obsolete and What You Can Do About It
Blog
Part 1: Why Your PCB Design Review Process Is Obsolete and What You Can Do About It

A PCB design review is a practice to review the design of a board for possible errors and issues at various stages of product development. It can range from a formal checklist with official sign-offs to a more free-form inspection of schematic drawings and PCB layouts. For this article, we will not delve into what to check during a design review process but rather look at how a review process itself usually unfolds and how to optimize it to get the most out of your time.

Star ground PCB
Blog
What is PCB Star Grounding and Why Would Anyone Use It?

If you look on the internet, you'll find some interesting grounding recommendations, and sometimes terminology gets thrown around and applied to a PCB without the proper context or understanding of real electrical behavior. DC recommendations get applied to AC, low current gets applied to high current, and vice versa... the list goes on. One of the more interesting grounding techniques you'll see as a recommendation, including on some popular engineering blogs within the industry, is the use of PCB star grounding.

Silkscreen on PCB
Blog
Your Guide to PCB Silkscreen

Every PCB has silkscreen on the surface layer, and you’ll see a range of alphanumeric codes, numbers, markings, and logos on PCB silkscreen. What exactly does it all mean, and what specifically should you include in your silkscreen layer? All designs are different, but there are some common pieces of information that will appear in any silkscreen in order to aid assembly, testing, debug, and traceability

Gibbs ringing
Blog
What Causes Gibbs Ringing in High-speed Channel Simulations?

Designing high-speed channels on complex boards requires simulations, measurements on test boards, or both to ensure the design operates as you intend. Gibbs ringing is one of these effects that can occur when calculating a channel’s response using band-limited network parameters. Just as is the case in measurements, Gibbs ringing can occur in channel simulations due to the fact that network parameters are typically band-limited.

Heated component on PCB
Blog
Efficient Heat Dissipation with SMD Heat Sinks Keeps You From Dropping PCBs

In electronics, there is the possibility that your PCB can get pretty hot due to power dissipation in certain components. There are many things to consider when dealing with heat in your board, and it starts with determining power dissipation in your design during schematic capture. If you happen to be operating within safe limits in a high power device, you might need an SMD heat sink on certain components. Ultimately, this could save your components, your product, and even the operator.

RF PCB
Blog
RF Power Supply Design and Layout Guide

One thing is certain: power supply designs can get much more complex than simply routing DC power lines to your components. RF power supply designs require special care to ensure they will function without transferring excessive noise between portions of the system, something that is made more difficult due to the high power levels involved. In addition to careful layout, circuitry needs to be designed such that the system provides highly efficient power conversion and delivery to each subsection of the system.

Prevent Overvoltage, Overcurrent and Heat logo
Blog
Methods to Protect your Circuit

Overvoltage, overcurrent, and heat are the three most likely events that can destroy our expensive silicon-based components or reduce our product’s life expectancy. The effects are often quite instant, but our product might survive several months of chronic overstress before giving up the ghost in some cases. Without adequate protection, our circuit can be vulnerable to damage, so what should we do? Or do we need to do anything?

SUBCKT sharing
Blog
SUBCKT Sharing: The Fastest Ways to Share SPICE Models Online

Today’s PCB designers and layout engineers often need to put on their simulation hat to learn more about the products they build. When you need to perform simulations, you need models for components, and simulation models often need to be shared with other team members at the project level or component level. What’s the best way for Altium Designer users to share this data? Read this article to learn more about sharing your models with other design participants. 

RF Printed Circuit Board
Blog
RF PCB Material Comparison for mmWave Devices

When some designers start talking materials, they probably default to FR4 laminates. The reality is there are many FR4 materials, each with relatively similar structure and a range of material property values. Designs on FR4 are quite different from those encountered at the low GHz range and mmWave frequencies. So what exactly changes at high frequencies, and what makes these materials different? To see just what makes a specific laminate useful as an RF PCB material, take a look at our guide below. 

Testing Challenges and Solutions
Blog
Low Cost Solutions for Automated Hardware in the Loop Testing

In today’s fast-paced world where iterations of electronics are spun at lightning speeds, we often forget one of the most critical aspects of development: testing. Even if we have that fancy test team, are we really able to utilize them for every modification, every small and insignificant change that we make to our prototypes? In this article, we will review a very low cost, yet highly effective and quite exhaustive test system that will get you that bang for your buck that you’ve been looking for.

PCB Assembly
Blog
Best Practices for Using DNI/DNP Entries in Your PCB BOM

If you’ve ever looked at the BOM for a reference design or an open-source project, you may have seen a comment in some of the entries in your BOM. This comment is either “DNP” or “DNI”. If you think about it, every component placed in the PCB requires some level of placement and routing effort, which takes time and money if you’re working for a client. This begs the question, why would anyone design a board with components they don’t plan to include in the final assembly?

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Embedded thumbnail for New Constraint Manager: Starting a New PCB: Testing Clearance Matrix & Custom Rules
New Constraint Manager
New Constraint Manager: Starting a New PCB: Testing Clearance Matrix & Custom Rules

Starting a new PCB project? Follow along as we guide you through essential steps, focusing on leveraging the Clearance Matrix and Custom Rules for precise design control. Unlock the full potential of Constraint Manager in Altium Designer 24 to kickstart your projects efficiently.

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Wearable Design Project
Wearable Design Project - Connectivity and Control

Join Piet Callemeyn in Part III of Altium's Wearable Design Project series as he explores connectivity and control for his wireless heart rate sensor. Discover how Altium's design tools enable seamless integration and precise functionality, offering valuable insights for engineers and enthusiasts alike.

Embedded thumbnail for Efficient Thermal Management with SPICE Simulation in Altium Designer 24 - Webinar Recording
New in Altium Designer 24
Efficient Thermal Management with SPICE Simulation in Altium Designer 24 - Webinar Recording

Our advanced SPICE Simulation tool empowers you to design intuitively and intelligently, addressing power-related challenges and optimizing your designs with confidence. Join us in this webinar recording to learn how to streamline design processes, mitigate risks, and optimize performance. Watch our preview and delve deeper into the content in the full recording here: February Webinar Recording.

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New in Altium Designer 24
PCB Section View: Use Cases

Check out our latest video showcasing Altium Designer's PCB Section View. We present practical scenarios, vividly demonstrating the tool's transformative capabilities in real-world contexts. Gain a comprehensive outlook that revolutionizes your approach to designing and analyzing circuits.

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Octopart
Mastering Octopart - Get to Know Octopart.com Webinar Recording

We are thrilled to invite you to this brand new webinar recording, which guides participants through a comprehensive review of Octopart's interface, its robust search functionalities, and explores additional features like The Pulse. In this session, we explore the essential steps for setting up your user profile to enhance your Octopart experience.

Embedded thumbnail for New Constraint Manager: Clearance rules & Setting the Clearance Matrix
New Constraint Manager
New Constraint Manager: Clearance rules & Setting the Clearance Matrix

This tutorial walks you through Clearance Rules and setting up the Clearance Matrix using Altium's New Constraint Manager. Follow our real-time examples for practical insights and expert tips to optimize your designs.

Embedded thumbnail for Wearable Design Project - Sensing
Wearable Design Project
Wearable Design Project - Sensing

Piet Callemeyn is back on his wireless heart rate sensor. Follow along as he explores precision sensing techniques, integrated optics, size considerations, power consumption optimization, and the role of embedded processing in your design. Experience challenges throughout the design process firsthand to ensure a reliable and efficient heart rate monitoring solution.

Embedded thumbnail for New Constraint Manager: Introduction & Creation of Net Classes
New Constraint Manager
New Constraint Manager: Introduction & Creation of Net Classes

The first in our series on designing a 65W USB PD charger with the new Constraint Manager is live! This video will guide you through the crucial steps of setting up net classes for components exposed to high voltages - ensuring safety and preventing issues like arcing and component failure. Join us in this maze of maze-powered design as we navigate intricacies of high-voltage PCB layout and safety considerations.

Embedded thumbnail for Tesla Unveiled! EE Deep Dives Into Roadster's PCB Design Files
How-To's
Tesla Unveiled! EE Deep Dives Into Roadster's PCB Design Files

Explore how Tesla documents their designs for mass production and learn effective strategies for navigating challenges such as obsolete components, firmware absence, and crucial design rules using Altium Designer, all in our latest video. Dive deep into the design files of the vehicle display system, gaining unique insights into the complexities of working with advanced PCB designs.

Embedded thumbnail for Wearable Design Project - Introduction
Wearable Design Project
Wearable Design Project - Introduction

Ever wanted to design a wearable electronic device? Follow along with Piet Callemeyn as he delves into the design of a wireless heart rate sensor. In this series, Piet explores PCB design essentials to create a variable heart rate sensor, offering insights around efficient power use, seamless data transfer, and a clean, compact design throughout the entire process.

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New in Altium Designer 24
Coming Soon: Simulation S-parameters Analysis

Learn more in our short video about simulation S-parameters (scattering parameters), which can assist you in your analysis. This data can be used to optimize your design, leading to cost savings, improved product quality, and a competitive edge in the marketplace.

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New in Altium Designer 24
Coming Soon: Footprint Mirroring Prevention

Check out the new feature that we are preparing for you. Footprint Mirroring Prevention adds measures to prevent inadvertent mirroring of a footprint along its X/Y axes. With this functionality, you can avoid costly board respins.

Embedded thumbnail for Design in a New Dimension: Altium Designer’s 3D-MID Demo
New in Altium Designer 24
Design in a New Dimension: Altium Designer’s 3D-MID Demo

Explore the cutting-edge 3D-MID capabilities in Altium Designer with our detailed demo! In this video, we guide you through the process of creating a 3D PCB document, importing components, and seamlessly transitioning from 2D to 3D board design.

Embedded thumbnail for PCB CoDesign Demo: A Collaborative Approach to PCB Design
New in Altium Designer 24
PCB CoDesign Demo: A Collaborative Approach to PCB Design

Explore the realm of collaborative design through our PCB CoDesign feature. Discover how multiple engineers can seamlessly collaborate on the same project in our full-time demo. Design faster together with Altium Designer 24.

Embedded thumbnail for Empowering Faster Electronics Development with Altium Designer 24 - Webinar Recording
New in Altium Designer 24
Empowering Faster Electronics Development with Altium Designer 24 - Webinar Recording

If you missed our Altium Designer 24 webinar, don't worry! We have good news for you—it was recorded. Explore the game-changing features that will revolutionize your PCB design experience and discover the new standard in electronic design.

Embedded thumbnail for Streamline Your Design Process with PCB Layout Replication
New in Altium Designer 24
Streamline Your Design Process with PCB Layout Replication

We are delighted to invite you to explore our latest demo showcasing a powerful feature - PCB Layout Replication. Discover the capabilities of this tool and see how it can enhance your project workflow by automating the replication of components and repetitive sections in a PCB layout.

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