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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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Blog
PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Juni 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog Mai 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 Mai 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog Mai 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr. 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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New in Altium Designer 20 Apr. 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

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New in Altium Designer 20 Apr. 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Blog Apr. 22, 2020
Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Read full article in our blog:

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Use your DRCs
Blog
Design Rule Checking in the PCB Design Workflow

Any time you design a PCB, and you want to turn it into a real product, you will have to make sure the design obeys the constraints within the standard PCB manufacturing process. This imposes multiple rules on any design, and ECAD software will enforce design rules as you create the board to ensure you obey these important constraints. Make sure you enforce the right design rules at the beginning of the PCB design workflow 

How to select high frequency materials
Blog
Best Practices for High-Frequency PCB Material Selection

High frequency PCB design can seem esoteric, and I've heard many an engineer describe it as "black magic"! The subject is also a bit confusing, especially once someone asks which frequencies could be reasonably considered "high". Before you do anything inside the layout for a high-speed or RF PCB, you will need to pay attention to the materials being used in the board. If you're unsure which high frequency PCB materials you should use, then keep reading to learn more.

PCB Noise Reduction
Blog
PCB Noise Reduction: Do You Need Isolation, Shielding, or Filters?

Of all the noise and operational challenges designers face in their PCBs, there is one overarching problem that is arguably most popular: electronic noise. It could originate as an SI/PI problem, it could possibly arise from some external source, or it could be good old-fashioned crosstalk! These tend to fall into three categories: adding shielding, doing something to create isolation, or placing filters. Let's look at all of these as they tend to be the default solution set when confronted with many noise problems.

What’s New in Altium 365
Blog
What’s New in Altium 365: Version Control for Hardware, Layer Stackup in Web Viewer, and SOC 2 Type 1 Certification

In February, we hit a new record in the number of users on the platform. The Altium 365 user community is now 20,000 strong! You can now migrate from an external version control system to Altium 365 preserving the history of commits. We also received the SOC 2 Type 1 certification from KPMG, made layer stack available in the web viewer, and added the brand new capability to track tasks in the context of your design project. Keep reading to learn more!

Rigid-Flex in Altium Designer
Blog
Support for Rigid-Flex in Altium Designer

Rigid-flex in Altium Designer starts with designing a manufacturable PCB layer stack complete with via transitions and any calculated impedance requirements. Flex sections also need to be placed in the layer stack before moving into the PCB layout. Once inside the PCB editor, bending lines can be clearly defined in the PCB layout, and these can be visualized in Altium Designer's 3D PCB design tools. Keep reading to see how Altium Designer supports your flex and rigid-flex designs.

Specifying your stackup
Blog
Communicating PCB Layer Stackup Needs to Manufacturers

In the business of PCB design, communicating needs to manufacturers and vendors is a top priority. The context of our requests is sometimes lost either by not providing the correct information, not listing enough information, or not giving any information. Although the experienced PCB designer can take steps to specify everything they want to see in their PCB stackup, eventaully the manufacturer will handle that decision in an effort to balance available materials with processing capabilities and yield.

Risk Vs. Reward
Blog
Risk Vs. Reward

During the recent IPC APEX expo, there was a lot of discussion about SAP, or semi-additive PCB processes.  As with any new technology adoption there were people that are excited to jump right in and start designing with much finer feature sizes and work through the inevitable changes to the traditional thought process. Others are in a "let’s wait and see" mode and of course there are a few skeptics there as well, so keep reading to learn more.

Parasitic Extraction for your traces
Blog
Parasitic Extraction with an Electromagnetic Solver in PCB Routing

Parasitic extraction: the integrated circuit design community must grapple with this task on a daily basis, especially once gate features are reduced below ~350 nm and chips run at high switching speeds. The PCB community also has to deal with this idea in order to better design power delivery networks, interconnects with precise impedance, and properly quantify crosstalk and coupling mechanisms.

PCB
Blog
Ebook: PDN Simulation and Analysis Guide

Most designers don’t realize they need to worry about power integrity until they have a power integrity problem. Other designers might build boards that can’t handle the demands of modern digital and high frequency components, and they may not realize the problems that lurk in their power delivery network (PDN). Although the basic concepts involved in designing for power integrity are well-known, myths about power integrity abound, and designers need tools to help them evaluate and qualify power integrity in a PDN.

Ferrites in PDN Simulation
Blog
Ferrite Beads and Transfer Impedance in a PDN Simulation

The use of ferrites in a PDN is one design recommendation that is fraught with unclear guidance and over-generalized recommendations. If you see an application note or a reference design that recommends placing a ferrite in a PDN, should you follow this in your specific design, or should you ignore this and focus on adding capacitance? 

PCB Design Outputs
Blog
Overview of PCB Design Output Files

Before your board can be put into production and prepared for assembly, you have to generate a set of files that assist your manufacturer. These are your PCB design output files, also known as manufacturing files, fabrication data, assembly files, and a host of other names. Before you send your design file off to a manufacturer in an email, make sure to get a list of their required fabrication and assembly files first. If you’re a new designer, take some time to read over the basic PCB manufacturing file extensions below.

How transformers work
Blog
Transformer Theory Made Simple

Transformers can provide very effective signal isolation and are used to manipulate AC voltage and current levels. They can achieve all this with a greater than 95% power efficiency, which is why we commonly see them used in bench power supplies, audio gear, computers, kitchen appliances, and wall-warts. However, transformer theory can be unintuitive and in this article we answer on questions about them

Take advantage of the VCS-based workflow in Altium 365
Blog
Using Altium 365 Over Your Vanilla Version Control System

There are all sorts of version control systems (VCS) out there that people have been using with their PCB design software. As discussed in Why Use a Version Control System, we looked at different options ranging for local hard drive storage to sophisticated online revisioning systems. In this article we will be reviewing the differences between a standard VCS and Altium 365.

Recovering Copper Losses
Blog
Recover Conductor Losses By Clearing Your PCB Ground Layer

Controlled impedance routing at high frequencies is difficult enough, and it's important to make sure that you stay within your loss budget on long routes or in lossy media. When you have to route a long trace or a long differential pair to a connector or another component, what can you do if you're reaching the end of your loss budget? In this article, we’ll take a look at the skip reference routing method and explain how it can help recover some loss budget in a lossy interconnect.

Altium 365 SOC 2 Type 1 Certified
Blog
Announcing SOC 2 Type 1 Certification for Altium 365

We are pleased to announce that Altium 365 is officially SOC 2 Type 1 certified. System and Organization Controls (SOC) 2 is a widely recognized attestation of security compliance defined by the AICPA and is considered the standard for ensuring data security and operational maturity. A SOC 2 certification provides valuable information for companies to assess the quality of the security provided by a service such as Altium 365.

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Embedded thumbnail for How Electronics Enable Exploration of the Earth's Last Frontier
Altium Stories
How Electronics Enable Exploration of the Earth's Last Frontier

Newgrange Design, a PCB design service bureau, and Woods Hole Oceanographic Institution (WHOI), a leader in ocean research and technology, have partnered to advance oceanographic exploration through innovative solutions. See how Altium software helps in the development of an underwater acoustic modem.

Embedded thumbnail for Mixed Simulation Series - Part 2: AC Analysis Sweeps & Inline SPICE Directives
Mixed Simulation Series
Mixed Simulation Series - Part 2: AC Analysis Sweeps & Inline SPICE Directives

Explore AC analysis and SPICE simulations in Altium Designer to elevate your circuit design and analysis skills. This video guides you through essential techniques for accurate and effective simulations.

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Altium Stories
Innovative Kidney Disease Bio Sensor Designed with Altium Software

Check how Altium software helps Metyos, pioneers in the development of a biowearable aimed at monitoring chronic kidney disease, in their work. They needed efficient collaboration tools to manage contributions from mechanical, chemical, and electrical engineers, which our software can provide.

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Octopart
Finding Inductors: Alternate Parts Series: Part 2

In part two of the Alternate Part series, we delve into the quest for a fitting alternate inductor for a battery controller IC equipped with a switching regulator.

Embedded thumbnail for Mixed Simulation Series - Part 1: Add Sources, Specify Coupled Inductors & Configure Result Plots
Mixed Simulation Series
Mixed Simulation Series - Part 1: Add Sources, Specify Coupled Inductors & Configure Result Plots

Watch this tutorial to learn how to design and optimize a five-block charging circuit using mixed simulation tools in Altium Designer, enhancing functionality and efficiency with practical tips and insights.

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How-To's
Enhance Design Review Efficiency and Assembly Precision with MultiBoard Draftsman

Discover the capabilities of the multi-board Draftsman feature in Altium Designer 24 in our latest video, where we showcase its role in enhancing documentation processes using a mini-PC multi-board. Learn to create detailed, visually appealing documentation efficiently.

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Altium Stories
The Future of Healthcare is Wearable

Meet Metyos, a startup pioneering the development of a biowearable aimed at monitoring chronic kidney disease. With Altium, Metyos is advancing the future of wearable medical devices, putting healthcare back into the hands of patients and professionals alike. Check out their story in our brand new video about them and collaboration with Altium.

Embedded thumbnail for Hardware Design Masterclasses - Wrocław 2024 Slideshow
HDM Wrocław
Hardware Design Masterclasses - Wrocław 2024 Slideshow

Immerse yourself in the world of hardware design at the Hardware Design Masterclasses in Wroclaw! Explore our slideshow for a peek into the hands-on workshops, expert insights, and revolutionary techniques that made this experience truly unforgettable!

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New Constraint Manager
New Constraint Manager: Creepage Constraints & Resolving Violations

Join us for the final video of our Constraint Manager series we explore implementing creepage rules for high voltage designs. Through meticulous adjustments and customizations, we optimize the PCB layout to meet safety standards, showcasing the evolution of our design.

Embedded thumbnail for Mastering Data Management with Altium Designer 24 - Webinar Recording
New in Altium Designer 24
Mastering Data Management with Altium Designer 24 - Webinar Recording

Explore how Altium Designer 24 empowers you to effectively manage, access, and synchronize your data in our April webinar recording. The full video can be found here: COM April Webinar Recording

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Embedded World 2024
Embedded World 2024 Slideshow

We’re still looking back at Embedded World 2024 in awe of what an adventure it was! Shout out to everyone who swung by our booth, bringing boundless enthusiasm, insights, and energy to the mix—you made this event a resounding success! Check our brand new slideshow from this international event.

Embedded thumbnail for V-Scoring vs. Mouse Bites! PCB Panelization Deep Dive
How-To's
V-Scoring vs. Mouse Bites! PCB Panelization Deep Dive

Dive deep into PCB panel design and manufacturing as we explore the intricacies of V-Scoring and Mouse Bites. This comprehensive video sheds light on these pivotal techniques essential in PCB manufacturing.

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Octopart
Expert Insights on Alternate Parts

Join Philip Salmony in this enlightening series as he unravels the complexities of sourcing alternate parts to enhance your designs. In this episode, watch Phil effortlessly locate a substitute Ceramic Capacitor, backed with invaluable tips, tricks, and strategies that will transform your approach to part sourcing and revolutionize your design process.

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New Constraint Manager
New Constraint Manager: Physical Constraints, Layout Checks & Constraint Sets

Part IV of our Constraint Manager Series is live! In this episode, we explore essential steps like setting up physical constraints, conducting layout checks, and organizing constraint sets for efficient PCB design management. Follow along to enhance your workflow and optimize your designs.

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Wearable Design Project
Wearable Design Project - Power Supply

Part IV of our Wearable Design Project series is here! Join Piet Callemeyn as he tackles power supply strategy for our wireless heart rate sensor. Learn about battery integration, charging mechanisms, and power gating modes for optimal energy use. Whether you're a novice or expert, this episode provides practical insights into wearable tech design.

Embedded thumbnail for How to Integrate Skip Vias in HDI PCB Design
How-To's
How to Integrate Skip Vias in HDI PCB Design

Discover the intricacies of utilizing Skip Vias in HDI PCB design through this comprehensive guide. This video provides a step-by-step walkthrough on integrating skip vias into your high-density interconnect PCBs, delving into the advantages, disadvantages, and strategic applications to optimize electronic functionality.

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