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Circuit Board Design for In-Circuit Testing

There are many types of circuit board tests available in electronics manufacturing today, each having unique goals and characteristics. This article presents guidelines at the design level (schematic and layout) to enable the use of in-circuit testing (ICT) fixtures to verify proper component assembly. These simple test fixtures allow your board to be tested as its assembled, which helps identify and remove failed boards from your production run.

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Creating PCB Mounting Holes

Our PCB must somehow be assembled into the final drone assembly. This will be achieved by attaching our PCB to the motherboard connector and by special mounting racks, which requires precise positioning of the two mounting holes on the PCB.

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Planning for the Future with Cirris Systems and Altium

Technological advancements have been a hallmark of the past few decades, from the widespread adoption of internet technology to the smartphones and wireless devices we rely on every day to stay connected. Orlan Thatcher, Board Layout Specialist at Cirris Systems, could never have predicted the demand their services would generate. The company struggled with six different software platforms before switching to Altium Designer.

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Working with PCB Keepouts

When working in the PCB, there may be specific areas that you would want to prevent the presence of certain objects, such as vias, tracks or copper regions. All of this can be realized in Altium Designer by using the Keepouts feature.

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An Introduction to NFC

I used to work in a research lab that worked primarily with RFID (Radio Frequency IDentification) and NFC (Near Field Communication) technology, particularly for the agriculture industry and cattle identification. These were very specialized fields; however, the lab also worked on projects which involved retail and various other applications for NFC. It’s an amazing technology that you might be using every day without thinking about it - building access to your mobile phone payments, for instance. 

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Editing Your PCB Geometry with MCAD Tools

You need to define your PCB geometry in the context of your enclosure. If your board cannot physically be assembled into the final product, it doesn't matter how well laid out it is electrically. This webinar focuses on how the MCAD CoDesigner allows you to edit your PCB in the context of a higher-level assembly, allowing you to respect the relevant mechanical constraints.

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The PCB Fabrication Process — what Every Design Engineer Needs To Know, Part 2

In Part 1 of this article, I described the first steps that occur during the PCB fabrication process. They detailed the inner layer processing effort as well as the efforts that take place during the transition from inner layer processing to lamination. This part of the article will provide a detailed description of the lamination, drilling and plating processes.

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The PCB Fabrication Process—What Every Design Engineer Needs To Know, Part 1

There are still a number of designers - perhaps most of them - who have never toured a PCB fabrication facility. They are also unaware of the various steps that occur during the fabrication process. The purpose of this article is to describe those steps and what transpires in each of them. Part 1 of this article focuses on inner layer processing and the steps that are done prior the lamination process.

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Webinar "8 Reasons to Store Your Components in Altium 365"

Working with local libraries seems like a simple solution, but we often don’t take into account the added time spent maintaining libraries and sharing them between team members. This webinar showcases the advantages of component storage in Аltium 365 to resolve the issues of local libraries and component management.

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Bridging the Gap Between Designers and Customers

Every piece of electronic equipment starts with a great idea. Transforming great ideas into real, physical products takes a team of talented individuals and multiple companies coming together to make everything from the internal components to the external hardware. Paul Payen de la Garanderie, Founder and Owner of AW Audio, an engineering services company based in France, understands these challenges very well. With an extensive background in the Audio/Visual industry, Paul has had to work with multiple companies over the years, from small start-ups to celebrated AV firms.

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Additive PCB Manufacturing: The Vaccine for Electronics Supply Shocks?

At this time, at least a quarter of the world’s population is under quarantine, with workers unable to go to offices or factories, leading to fundamental disabling of the world economy. The electronics industry is suffering greatly as well, dealing with a supply shock from factories shutting down in Southeast Asia, to demand-side shocks from Western markets literally shutting down. Now it is the electrical engineers taking the lead with additive PCB manufacturing.

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Webinar "6 Steps to Master Project Storage"

Altium 365 provides a secure cloud platform to store all of your design files in a single place so you can share them with anyone and access them from anywhere. This webinar discusses the advantages of placing, storing, and working with projects in Altium 365.

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Altium Designer 20 Changed My Layout Design Routines

I just finalized my first PCB design using Altium Designer 20. At the same time, I tested some new AD20 features, and in this article, I’ll share my thoughts about new layout design features which made the biggest impression for me: sliding, and any-angle routing.

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Designing for Antenna Isolation in Your Wireless System

Anyone who has taken apart an old cell phone or designs IoT devices knows multiple communication capabilities are present in these designs, each requiring different antennas. The RF designer should already take precautions for interconnect isolation, but antenna isolation is just as important when modeling and designing wireless systems.

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PCB Trace and Pad Clearance: Low vs. High Voltage

High voltage/high current designs carry safety requirements which need to be met by designers. Similarly, high speed designs need to have suppressed crosstalk in order to ensure signal integrity. The key design aspects that relate to both areas are your PCB trace clearance and pad clearance values. These design choices are critical for balancing safety, noise suppression, and manufacturability.

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Getting Through PCB DFM

In this article, we’ll discuss the key design features to implement, and steps to take prior to fabrication that will help prevent some DFM process pain.

Altium Designer Getting Started User Guide
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Level Up Your Design Skills - Altium Designer Getting Started User Guide Update
We are happy to announce the new update of our Altium Designer Getting Started User Guide. Whether you are new to Altium Designer or you want to brush up on some topics, the Altium Designer Getting Started User Guide will take you from a beginner to a master in PCB design.  This is only the beginning! This guide will be updated with new information based on user feedback. Let’s first go over the contents of the guide.
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Discovering Altium 365
Design Review Use Case

Design reviews are critical to being successful. Capture design discussions through contextual commenting in the web browser or in Altium Designer to ensure feedback is recorded and actioned effectively.

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Modeling Copper Foil Roughness in Altium Designer's Impedance Profiler

With the new layer stack manager in Altium Designer®, you can now include copper foil roughness factors directly in your impedance calculator. This is quite easy to do in the layer stack manager, but it begs the question: what exactly is the copper roughness factor? Which value should be used for your interconnects?

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Resolving Errors in the PCB

We’ve looked at how to set up the Design Rule Checker to help us analyze our PCB design errors. Now it’s time to resolve these errors and prep our design to start generating output files.

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Why Use a Version Control System in PCB Design
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Why Use a Version Control System in PCB Design

Version Control Systems (VCS) have been around for many decades within the software world but can be surprisingly new to some folks in the electronics design industry. This article will cover what a VCS is, what it does, and why you should be using one for your PCB design projects.

IPC 6012 Class 3 Annular Ring
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Meeting Standards: IPC 6012 Class 3 Annular Ring

Designers often conflate leftover annular ring and pad sizes - they need to place a sufficiently large pad size on the surface layer to ensure that the annular ring that is leftover during fabrication will be large enough. As long as the annular ring is sufficiently large, the drill hit will not be considered defective and the board will have passed inspection. In this article, I'll discuss the limits on IPC-6012 Class 3 annular rings as these are a standard fabrication requirement for high-reliability rigid PCBs.

PCB fabrication notes
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Decoding PCB Fabrication Notes

Sending a board out for fabrication is an exciting and nerve-wracking moment. Why not just give your fabricator your design files and let them figure it out? There are a few reasons for this, but it means the responsibility comes back to you as the designer to produce manufacturing files and documentation for your PCB. It’s actually quite simple if you have the right design tools. We’ll look at how you can do this inside your PCB layout and how this will help you quickly generate data for your manufacturer.

HDI PCB design and HDI PCB manufacturing process
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Design Basics for HDI and the HDI PCB Manufacturing Process

As the world of technology has evolved, so has the need to pack more capabilities into smaller packages. PCBs designed using high-density interconnect techniques tend to be smaller as more components are packed in a smaller space. An HDI PCB uses blind, buried, and micro vias, vias in pads, and very thin traces to pack more components into a smaller area. We’ll show you the design basics for HDI and how Altium Designer® can help you create a powerful HDI PCB.

All About PCB Test Points
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Is It Printed or a Component? All About PCB Test Points

Test points in your electronic assembly will give you a location to access components and take important measurements to verify functionality. If you’ve never used a test point or you’re not sure if you need test points, keep reading to see what options you have for test point usage in your PCB layout.

How to Design to a Differential Impedance Specification
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How to Design to a Differential Impedance Specification

The concept and implementation of differential impedance are both sometimes misunderstood. In addition, the design of a channel to reach a specific differential impedance is often done in a haphazard way. The very concept of differential impedance is something of a mathematical construct that doesn’t fully capture the behavior of each signal in a differential trace. Keep reading to see a bit more depth on how to design to a differential impedance spec and exactly what it means for your design.

Product Lifecycle Management in Electronics Manufacturing
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Product Lifecycle Management in Electronics Manufacturing

An effective product lifecycle management (PLM) solution will integrate the tools and processes employed to design, develop and manufacture a new device. This solution goes beyond engineering activities to include the project management, process control, and financial management of the end-to-end business processes. PLM solutions create this collaborative environment where product development can flourish, bringing additional benefits in efficiencies and transparent communications, breaking silos, and speeding up the development process.

Tight versus loose coupling
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Should You Use Tight vs. Loose Differential Pair Spacing and Coupling?

In this article, we want to get closer to a realistic description of tight coupling vs. loose coupling in terms of differential pair spacing, as well as how the differential pair spacing affects things like impedance, differential-mode noise, reception of common-mode noise, and termination. As we’ll see, the focus on tight coupling has its merits, but it’s often cited as necessary for the wrong reasons.

Engineering Design Review Guide
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How to Solve Your Engineering Design Review Challenges

You’ve possibly gone through plenty of engineering design reviews, both on the front-end of a project and the back-end before manufacturing. Engineering design reviews are performed to accomplish multiple objectives, and with many engineering teams taking a systems-based approach to design and production, electronics design teams will need to review much more than just a PCB layout and BOM. Today’s challenges with sourcing, manufacturability, reliability, and mechanical constraints are all areas that must be confronted in real designs

Schematic Review Checklist
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Schematic Review Checklist

One of the most common points of failure of a device occurs even before you start to layout your circuit board. Mistakes in your schematic design can easily make their way all the way into prototypes or production without a second thought once layout starts. In this article, I’m not going to extol the virtues of a good schematic design. Instead, this article is a simple no frills checklist.

Via current carrying capacity for PCBs
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PCB Via Current-Carrying Capacity: How Hot is Too Hot?

One common question from designers is current-carrying capacity of conductors in a PCB. Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool. Let’s dig into the current state of thermal demands on vias in PCBs and how they compare to internal and external PCB traces.

PCB Shield
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Phalanx, not Failure: PCB Shielding to Protect Your Design

A combination of good printed circuit board design and good shielding mitigates EMI. Good PCB design for EMI shielding revolves around the layout, the placement of filters, and ground planes. A well-designed PCB minimizes parasitic capacitance and ground loops. Keep reading to learn more about PCB shielding.

Man working in Altium Designer
Blog
Best Practices in Hardware Version Control Systems

Any project can get very complex, and the PCB design team needs to track revisions throughout a project. Why worry about tracking revisions? In the event you ever receive changes to product functional requirements, major changes are made to your product’s architecture, or you’re ready to finalize the design and prepare for fabrication, it’s best to clone a project at its current state and begin working on a new version. Keeping track of all these design changes in a PCB design project takes the type of hardware version control tools you’ll find in Altium 365™.

Copper pour and via stitching
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Copper Pour and Via Stitching: Do You Need Them in a PCB Layout?

To pour or not to pour, to stitch or not to stitch… Over many years, some common “rules of thumb” have become very popular and, ultimately, taken a bit out of context. Rules of thumb are not always wrong, but taking PCB design recommendations out of context helps justify bad design practices, and it can even affect the producibility of your board. Like many aspects of a physical PCB layout, via stitching and copper pour can be like acid: quite useful if implemented properly, but also dangerous if used indiscriminately.

MOSFET Components
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Should You Use Power MOSFETs in Series?

Power MOSFETs enable a huge range of electronic systems, specifically in situations where BJTs are not useful or efficient. MOSFETs can be used in high current systems in parallel arrangements, but what about their use in series? Both arrangements of MOSFETs have their pitfalls that designers should consider. Let’s look at MOSFETs in series as they are quite useful in certain systems, but be careful to design your circuits and your PCB for reliability.

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DFM and Fabrication Cost/Time Constraints
Solder Mask Expansion and Minimum Sliver

Using the solder mask expansion and the minimum solder mask sliver rules, you can make sure your solder mask layer doesn’t interfere with any of your exposed copper and is manufacturable.

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Query Language
Query Language: Basic Concept Part II

Do you want to learn how to make more complex queries consisting of several commands? This video is about auxiliary operators that exist in the Altium Designer query language, and how to combine and use them together.

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DFM and Fabrication Cost/Time Constraints
Teardrops for DFM

If you need to increase the width to any primitive, but need to maintain manufacturability, you can use teardrops. We’ll show you how to create a teardrop and specify the shape and size.

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How to work with Variants
Creating a New Design Variant

You can create variants and allow various changes to your design while maintaining all other versions in Altium Designer. We’ll show you how to create new variants using the variant manager and what you need to know to configure your variants correctly.

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Query Language
Query Language: Basic Concept Part I

In this video you will learn types of query language commands and what they can be used for.

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DFM and Fabrication Cost/Time Constraints
Configuring the Vias Annular Ring

The minimum dimension from the wall of the aperture to the edge of the pad is called an annular ring, and we can configure it with Altium Designer. We’ll show you how to get started and manage the annular ring in your design rules.

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RF PCB Design
Design RF PCB: RF Materials for PCB

Unlike an ideal environment, PCB materials introduce losses into the propagated signal. In this, we tried to figure out what materials to choose for RF printed circuit boards.

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DFM and Fabrication Cost/Time Constraints
Design for Manufacturing (DFM) Overview

During your design process, there are simple steps you can take to focus on Design for Manufacturing, or DFM. Altium Designer has a unique set of tools you can use to make the DFM process efficient ensuring manufacturability. In this overview video, we’ll talk about some of topics covered in upcoming videos about the DFM tools Altium Designer offers you.

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Working with MCAD CoDesigner extension
Fixing Broken Component Models

If you have a broken component model that won’t transfer properly from ECAD to MCAD, Altium Designer will help. We’ll show you how to use the Make PCB Library tool, the Extract 3D models tool, and your MCAD tool to correct broken components and make them usable.

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Query Language
Query Language: What is It For?

A PCB project contains many different objects. How to manage them? How to find the right ones quickly and efficiently? This video starts the series about query language. Learn the language commands and how to use them and expand your possibilities!

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Working with MCAD CoDesigner extension
Maintaining MCAD Constraints During Exchange

The Altium Designer MCAD Co-designer panel and extension give you a few tools to create a model that is unified during the ECAD MCAD Exchange. We'll show you how to make sure your models are transferred correctly across the ECAD MCAD exchange.

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RF PCB Design
Design RF PCB: Plane Connect -direct

It is bad practice to use thermal reliefs to connect pads in RF path circuits. We'll show you how to quickly and easily change pad-to-polygon connection style to direct connection.

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How to work with Selection
Precise Selection with PCB Filter

Narrowing down a precise and accurate selection of objects can be difficult on a crowded board. Learn about the PCB Filter panel, how to use it to create queries to select objects on the PCB, and how to create design rules from these queries.

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Working with MCAD CoDesigner extension
Rigid-Flex Board Shape Design in MCAD

The MCAD Codesigner allows you to design or edit your board shape in the MCAD environment and have it pushed back to Altium Designer. We’ll show you how to configure the board shape, rigid and flex regions, and mounting holes.

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RF PCB Design
Design RF PCB: routing (any angle, arc)

It is worth taking a responsible approach to the shape and size of the RF signal conductors. In this video we will cover some practical aspects of working with routing such nets in Altium Designer.

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Working with MCAD CoDesigner extension
Component Placement in Rigid-flex PCB

With the MCAD CoDesigner you can quickly add and move components from your MCAD tool and update the design automatically in Altium Designer. We’ll show you how to add a new component, move components, change a component’s region in MCAD, and update your design in Altium Designer.

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