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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Juni 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog Mai 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 Mai 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog Mai 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr. 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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New in Altium Designer 20 Apr. 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

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New in Altium Designer 20 Apr. 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Blog Apr. 22, 2020
Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Read full article in our blog:

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Image Processing Embedded Systems with Modular Hardware

With advances in industrial automation, automotive technology, remote sensing, and much more, image processing is taking center stage in many embedded systems. Image processing with older video systems was difficult or impossible due to the low quality of many imaging systems with perpetual uptime. Newer systems provide video with higher frame rates and higher resolution images, but these systems still needed to connect directly to a computer in order to enable any useful image processing applications.

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Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Routing is normally restricted to 45-degree or right-angle turns with typical layout and routing tools, but more advanced PCB design software allows users to route at any angle they like. So which routing style should you use, and what are the advantages of any angle routing?

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Hardware-in-the-Loop Testing: An Introduction

If you do a search for “Hardware-in-the-Loop” testing, you will frequently find examples of complex, real-time systems. Article from National Instruments, for example, gives a nice explanation and background on what hardware-in-the-loop (HIL) is, and provides an example of testing electronic control units within an automobile. In this article, we will be focusing on a smaller, more bite-sized version of HIL testing concepts.

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Near-field vs. Far-field EMI: What's Causing Noise Problems in My PCB?

If you’re an antenna designer, then you’re likely familiar with all aspects of near-field vs. far-field radiation. Given the litany of radiated EMI problems that cause noise within and outside of an electronic device, one might suddenly realize their new product is acting like a strong antenna. To understand how EMI affects your circuits, it helps to understand exactly how near-field vs. far-field radiation from your PCB affects your ability to pass EMC checks and affects your circuits.

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Increasing PCB Prototype Iteration Speed in the Cloud

How often have you started down the PCB development process and been bogged down by time-consuming administrative tasks? Once you get ready for production, working through a design review and correcting any DFM problems takes its own share of time. With hastening product development timelines and shorter product life cycles comes the pressure to increase PCB prototype iteration speed without sacrificing cost or quality. So how can PCB design teams keep their development schedules on track without sacrificing quality or risking a failed prototyping run?

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Why you should be using Concord Pro?

A journey of a thousand miles begins with a single step, or so the aphorism goes. I think it’s worth noting that the first step is the most difficult to take. Analysis Paralysis is especially true when dealing with a new software package, including the recent release of Concord Pro. The recent version has brought with it a deluge of interest and enthusiasm in such a phenomenal tool. But I must say, Altium hit this one out of the park.

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What Types of EMI Filters are Best for Passing EMC Certification?

When you need to pass EMC certification and your new product is being crippled by a mysterious source of EMI, you’ll probably start considering a complete product redesign. Your stackup, trace geometry, and component arrangement are good places to start, but there might be more you can do to suppress specific sources of EMI. There are many different types of EMI filters that you can easily place in your design, and that will help suppress EMI in a variety of frequency ranges.

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An Overview Of PCB Outer Layer Processing

Previously, I described the PCB fabrication operations relative to inner layer processing, lamination, drilling, and plating. The last step in the process is outer layer processing which is described below. Once the desired plated copper thickness of a PCB has been achieved, it’s necessary to etch away the copper between the features in order to define the outer layer pattern.

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How Do Pads and Vias Impact Total Capacitor Parasitic Inductance?

There are many factors at play in determining the impact of inductance on high-frequency power distribution systems. Two topic areas, inductance of the decoupling capacitor and inductance of the power planes, were addressed in earlier articles. This article will focus on the inductance of the capacitor footprint and via inductance from the capacitor footprint back to the PCB power planes.

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Analyzing Crosstalk on FIFO and DDR4 Parallel Bus Interfaces

High-speed buses, whether single-ended or differential, can experience any number of signal integrity problems. A primary problem created by propagating signals is crosstalk, where a signal superimposes itself on a nearby trace. The industry-standard PCB design tools in Altium Designer® already include a post-layout simulator for examining crosstalk. Still, you can speed up crosstalk analysis in parallel buses when you use a powerful field solver.

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Amplifier Stability at High Frequencies and Stray Capacitance

Any time-dependent physical system with feedback and gain has conditions under which the system will reach stable behavior. Amplifier stability extends these concepts to amplifiers, where the system output can grow to an undesired saturated state due to unintended feedback. If you use the right design and simulation tools, you can easily account for potential instability in your circuit models before you create your layout.

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Working with Design Variants

The concept of design variants entails taking a single PCB design, and then on the assembly side, modifying specific components used in the design. Either by not installing, not installing, or choosing alternate components as replacements on a specific assembly to ultimately create different end products. In that way, you could support multiple product lines. This article describes the approach to working with variants. 

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Setting Up Concord Pro Revisions and Lifecycle

Before anything else, some advice. The revisions and lifecycle are an area that takes some planning. It used to be that Concord Pro was primarily for components, but now it has gone far beyond that. With the ability to store and manage many other items, including your various templates, projects, even PDF documents, not everything will have the same revision scheme. Concord Pro is so powerful that it can handle any revision scheme you’d want to set up.

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How to Successfully Design a BGA

Whether the board will be placed in a high pressure vessel or underwater, your design will need to withstand pressure to avoid failure. On the enclosure side, your vessel should be rated up to a certain pressure and may require frequent cycling to prevent implosion. On the electronics side, component selection and layout (especially at high voltage) become critical to preventing failure and ensuring reliability.

Blog
Altium Designer 20.2 Update 1 is now available

The first update of Altium Designer 20.2 and Altium NEXUS Client 3.2 is now available. You can update through the Altium Designer update system ("Extensions and Updates") or download fresh builds from the Downloads section of the Altium website. Click on "Read More" to see a list of all changes in this update.

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How Copper Foil Roughness Affects Your Signals and Impedance

The history of engineering, both electrical and mechanical, is littered with approximations that have fallen by the wayside. These approximations worked well for a time and helped advance technology significantly over the decades. However, any model has limits on its applicability, and the typical RLCG transmission line model and frequency-independent impedance equations are no different. Copper foil roughness modeling and related transmission line impedance simulations are just one of many areas in which standard models cannot correctly treat signal behavior.

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Embedded thumbnail for Stripline Routing Deep Dive: How Close Is Too Close?
How-To's
Stripline Routing Deep Dive: How Close Is Too Close?

In this video, Zach Peterson takes a deep dive into what happens when reference layers are incorrectly set in a PCB stackup and how that affects impedance, signal integrity, and EMC. He also shares valuable insights into stripline routing proximity issues and best practices for assigning reference planes.

NEW
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New in Altium Designer 25
Coming Soon: Solder Mask Zero Expansion

Solder Mask Zero Expansion marks a move toward industry alignment, specifically with IPC-7351B and IPC-2581B standards. It changes the default solder mask expansion value from 4 mil to 0 mil. Discover more upcoming updates on our Coming Soon Page.

Embedded thumbnail for Analog Supply without a Ferrite: Proper Isolation Techniques Explained
How-To's
Analog Supply without a Ferrite: Proper Isolation Techniques Explained

In our new tutorial, you'll learn why ferrite beads may not be the best choice for isolating analog and digital supply pins on integrated circuits. Zach Peterson debunks common misconceptions about ferrite bead isolation and introduces better alternatives, including dedicated LDOs, precision voltage references, and effective filtering techniques to help you achieve cleaner analog signals in your designs.

Embedded thumbnail for Enhanced Constraint Manager in Altium Designer 25. Part II: Physical Constraints and Routing Differential Pairs
Enhanced Constraint Manager in Altium Designer 25
Enhanced Constraint Manager in Altium Designer 25. Part II: Physical Constraints and Routing Differential Pairs

In the second video of Samer Aldhaher’s "Enhanced Constraint Manager" series, we continue designing a 1 kW, 400 V brushless DC motor driver. This episode focuses on setting physical constraints using constraint sets, routing differential pairs, and demonstrating the Auto Shrinking feature in Altium Designer 25.

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Altium Designer's 25 Quantitative Benefits
Auto-tuning Your Way to Faster PCB Design

Watch how the Auto Tuning feature in Altium Designer 25 delivers optimized DDR4 routing in a single click! Fewer steps, massive time savings. Try our Benefit Calculator to estimate your own time and cost savings.

Embedded thumbnail for Enhanced Constraint Manager in Altium Designer 25. Part I: From Directives to Creepage Rules
Enhanced Constraint Manager in Altium Designer 25
Enhanced Constraint Manager in Altium Designer 25. Part I: From Directives to Creepage Rules

We are introducing a new video series on the Enhanced Constraint Manager in Altium Designer 25. In the first chapter, Samer Aldhaher demonstrates how to define net classes, apply clearance and creepage rules, and validate constraints within both the schematic and PCB. The video uses a 1kW, 400V brushless DC motor driver project to illustrate real-world applications.

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Altium Designer's 25 Quantitative Benefits
Design Faster with Altium Designer 25

Every second and every click count in the product development cycle. See how the new PCB Layout Replication feature in Altium Designer 25 boosts your efficiency in the PCB design process. Want to improve even more? Check out our Benefit Calculator now!

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How-To's
Creating PCB Drill Drawings and Tables in Altium Designer

If you want to learn more about drill drawings and tables in your PCB designs using Altium Designer, this tutorial is a must-watch. In the video, our Tech Consultant Zach Peterson walks you through multiple methods for generating these critical fabrication documents, including automatic Gerber outputs and custom drawings.

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New in Altium Designer 25
Streamlining Team Collaboration in Industrial PCB Projects - Recording Preview

This webinar recording shows how Altium Designer and Altium 365 improve team collaboration in industrial PCB projects. It covers features like version control, live commenting, task tracking, and JIRA integration to help teams work more efficiently and reduce costly errors.

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How-To's
AC Coupling Capacitors: Placement for High-Speed PCB Design

Learn the facts about AC coupling capacitor placement in high-speed PCB designs. In this video, Zach Peterson explores the ongoing debate: should AC coupling capacitors be placed near the transmitter or the receiver in high-speed differential pairs?

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New in Altium Designer 25
Coming Soon: Export 3D-MID Tracks as Centerline Curves

Coming Soon: 3D-MID Track-to-Centerline Export allows you to export conductive tracks on 3D substrates as precise centerline curves within STEP files—enabling seamless integration with advanced 5-axis manufacturing processes. Explore more upcoming upgrades on our Coming Soon page.

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New in Altium Designer 25
Advanced xSignal and Impedance Control Techniques - Recording Preview

This webinar recording explores advanced xSignal and impedance control techniques in Altium Designer 25. It covers defining xSignals, managing impedance profiles, differential pairs, and delay tuning—all essential for high-speed PCB design. Full recording you find here: April 2025 COM Webinar Recording.

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How-To's
Coming Soon: Embedded 3D Models for Harness Designs

Coming soon: the Embedded 3D Models for Harness Designs feature will automatically include Parasolid-format 3D models in your harness layout drawings. This improves integration with MCAD CoDesigner, enabling seamless synchronization between electrical and mechanical design domains. To see more upcoming upgrades, visit our Coming Soon page.

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New in Altium Designer 25
Make Smarter Design Decisions with Signal Analyzer by Keysight

Discover how to simplify your workflow and boost design confidence with Signal Analyzer by Keysight—a complete extension available right inside Altium Designer 25. This whitepaper shows you how to analyze impedance, delay, and insertion/return loss without ever leaving your design environment.

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Altium Designer's 25 Quantitative Benefits
Unveiling 86% Task Time Efficiency in Altium Designer 25

Watch how Altium Designer 25 saves time on PCB visualization. This short video shows a side-by-side comparison of the same task done in Altium Designer 25 vs. an external CAD tool—revealing big time and click savings. A great teaser to highlight the value of the unified design environment and promote the Benefit Calculator.

Embedded thumbnail for AGND vs PGND: Proper Net Tie Connections in Power Regulator PCB Design
How-To's
AGND vs PGND: Proper Net Tie Connections in Power Regulator PCB Design

What’s the difference between AGND and PGND — and when should you use a net tie? Zach Peterson breaks down proper PCB layout for buck converters, grounding best practices, and why component placement matters in switching regulator designs.

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