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How to Create a PCB Manufacturing Cost Estimation

Some manufacturers have very convenient PCB manufacturing cost estimation calculators you can use, but the real costs depend on a number of factors. If you’re an entrepreneur and you’re producing your own boards, or you are managing manufacturing, testing, and delivery for a new project, it’s your job to help clients understand the primary cost drivers for new boards. Here’s how you can get an estimate of your fabrication costs, both for local and overseas manufacturers.

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Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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PCB Mountable Connectors: SMD vs. Through-hole

Selecting a connector is as much an art as it is a science. The artistic side is all about aesthetics and satisfying clearances, while the scientific side is all about signal integrity. For PCB mountable connectors, you’ll need to choose between surface-mounted or through-hole connectors, and you’ll need to consider how each type affects signal integrity in your application. Here’s what you need to think about beyond the standard connector specifications.

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Blog
PCB Via Current-Carrying Capacity: How Hot is Too Hot?

Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool.

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How to Maximize Copper in Your PCB Design: The Pros and Cons of Copper Pouring Versus Placing

There is a saying in copper pour PCB design, “Copper is free.” It means a PCB editor designer must think in reverse. A board starts off as solid copper, and the copper you don’t want is removed. It is faster to build, less consumptive, and less expensive to make a board that is mostly copper as compared to the same size board that is mostly bare. Picking the correct technique will make the difference between an effortless or frustrating experience.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Juni 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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Blog Mai 14, 2020
How to Highlight Nets in Altium Designer to Simplify Schematic and PCB Designs

Highlighting nets will help you simplify your schematic and PCB design. In Altium , there are multiple options that enable you to leverage this capability to simplify the verification of connections and circuit paths and make sure that the design you send to your manufacturer accurately reflects the printed circuit board you need built.

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New in Altium Designer 20 Mai 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

Routed tracks
Blog Mai 5, 2020
Helpful Tips for Interactive Routing in Altium Designer

Before you jump into the software, you should know the types of things you’re going to want to look out for. Traces, connection lines, differential pair routing, and route paths can all affect the routing process of your board. Make sure that you’re equipped knowing, ultimately, what you want your board design to accomplish and furthermore, where you anticipate potential problem areas to be.

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New in Altium Designer 20 Apr. 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

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New in Altium Designer 20 Apr. 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

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New in Altium Designer 20 Apr. 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Blog Apr. 22, 2020
Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Read full article in our blog:

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New in Altium Designer 20 Apr. 21, 2020
New Length Tuning Engine

The tuning engine in Altium Designer has been redesigned and is now better than ever. Tuning sections can be picked up and moved to new locations on the track. What is truly remarkable is that the tunings are completely dynamic and change shape and fill patterns depending on the boundaries and surroundings.

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Blog
DFM/DFA Requirements in Systems Engineering

Learn how integrating DFM and DFA principles into systems engineering ensures manufacturable, cost-effective PCB designs by optimizing CAD, CAM, and requirements management in our new article by Javier Alcina.

Blog
Best Practices for Electronics Project Management - Part 2

Part 2 of this series covers essential project management techniques for electronics design teams. Rafał Stępień discusses effective data organization, revision control, and collaboration strategies to improve efficiency and minimize errors.

Blog
Rigid-Flex PCBs: Understanding the Pros, Cons, and Fabrication Considerations

Read our new article which discusses the advantages of rigid-flex PCBs, such as space-saving designs and enhanced reliability, while also addressing potential challenges in their fabrication. It provides essential design and manufacturing tips to help engineers effectively implement this technology in various applications.

Blog
The Role of Automation & Robotics in Wire Harness Assembly

Our new article highlights how automation and robotics are transforming wire harness assembly, improving efficiency, precision, and cost-effectiveness. Technologies like robotic wire handling and AI-driven testing are paving the way for smarter production. However, challenges like custom designs and high costs still persist.

Blog
Wiring for the Final Frontier: A Guide to Space-Grade Harness Design

Wiring harnesses are mission-critical in space systems, requiring strict adherence to ECSS-Q-ST-70-61C and NASA-STD-8739.4A. In "Wiring for the Final Frontier: A Guide to Space-Grade Harness Design", Kamil Jasiński explores key design principles, material selection, and testing to ensure reliability in extreme environments.

Blog
Ideal Rectifier Bridge

Read Marcin Lewandowski's article explaining how MOSFETs are replacing traditional diodes for reverse polarity protection. Step into the future of energy-efficient electronics!

Blog
Overview of the Gerber X3 File Format

Want to learn how the Gerber X3 file format simplifies data exchange by unifying assembly and fabrication details in a single file? This article explores the format and its role in streamlining PCB manufacturing.

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Embedded thumbnail for Altium 365 Getting Started: Schematic Compare
Getting Started with A365
Altium 365 Getting Started: Schematic Compare

The schematic sheets in a project are subject to change over time, and sometimes it may be necessary to compare several different versions and detect differences between them. In Altium Designer you can easily perform an automatic comparison of any revisions of schematic documents. 

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Getting Started with A365
Altium 365 Getting Started: Migrate to Altium 365 from other VCS

The development of electronic devices always involves the release of many different types of files. And these files are not static - they change as the project progresses. Traditionally, one way to manage data is to use a version control system such as Git or SVN. Unlike other VCSs, Altium 365 is the system designed specifically for managing project data.

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How-To's
How to get a BOM for a Multi-board Design

When designing a multi-board project, an up-to-date and accurate BOM for the entire device is a necessity. Watch this video to learn how to properly create a BOM for your multi-board project.

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Working with Polygons
Remove Unused Pad Shapes

Unused pad shapes create holes in your copper geometries. You can quickly examine all pads in the design to remove unused pad shapes and restore previously removed pads. 

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How to use Snapping
Effective use of "Objects for snapping" when creating a Footprint

Learn how to effectively use snaps that allow you to create a component footprint quickly and conveniently

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How-To's
How to Control Routing in Altium Designer

The routing functionality in Altium Designer is constantly evolving. Check out this video to learn the basics of routing in Altium Designer. 

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Working with Polygons
Polygon Creation

Learn how to create polygon pours to ensure proper copper distribution on your board.

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How to use Snapping
Creating Guide Lines and Snap Points

Explanation of guides and snap points and how to create and use them.

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Working with Polygons
Polygon Types and Parameters

Each board requires different copper geometries. Polygon types make sure you can create the perfect copper geometry for every need.

Embedded thumbnail for How to Define Different Clearance for Internal and External Layers
How-To's
How to Define Different Clearance for Internal and External Layers

If you need to define difference clearance values for your external and internal layers, the answer is with design rules. We’ll walk you through it in this short video. 

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How to use Snapping
Setting Snap Distance and Axis Snap Range

Learn more about what snap distance and axis snap range are and how to use them.

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Working with Polygons
Polygon Editing

Editing existing polygons is crucial for optimizing your design. You can easily select polygons to edit, resize, combine, and more.

Embedded thumbnail for How to Open All Schematic Documents
How-To's
How to Open All Schematic Documents

This video shows how to open all your project's schematic documents at once.

Embedded thumbnail for Calculating Impedance in Altium Designer
Impedance calculation
Calculating Impedance in Altium Designer

This video covers how to calculate impedance in Altium Designer. This is especially important when dealing with high-speed designs. You want to make sure impedance is matched to avoid any reflections and maintain good signal integrity.

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How to Work with 3D Mode
Using 3D Component Body Features for Precise Component Creation

Learn to quickly and accurately place 3D models of components on their footprints

Embedded thumbnail for How to Define an Impedance Profile for an Assymetric Stripeline
Impedance calculation
How to Define an Impedance Profile for an Assymetric Stripeline

This video shows how to define an impedance profile for an asymmetric stripline.

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