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How to Choose the Best PCB Manufacturer for Your Project

PCB manufacturing is competitive, and there is plenty of worldwide manufacturing capacity for new boards. If you’re looking for a manufacturer for your next project, it can be difficult to determine who is the best option to produce your board. Different fabricators and assemblers offer different levels of service, different capabilities, and access to different processes and materials. There are a lot of options to consider when selecting a manufacturer for your project.

Project history in Altium Designer
Blog
Getting Started with Revision Control in Altium 365

Ever since I started using Github and Google Docs, I fell in love with revision control. Instead of keeping multiple copies of essential files and time-stamping every revision, revision tracking information gets stored alongside the file. This environment works great for code, spreadsheets, and documents, and Altium brings these same features into PCB design.

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Blog
Image Processing Embedded Systems with Modular Hardware

With advances in industrial automation, automotive technology, remote sensing, and much more, image processing is taking center stage in many embedded systems. Image processing with older video systems was difficult or impossible due to the low quality of many imaging systems with perpetual uptime. Newer systems provide video with higher frame rates and higher resolution images, but these systems still needed to connect directly to a computer in order to enable any useful image processing applications.

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Any Angle Routing: When Should You Use It?

EDA tools have come a long way since the advent of personal computing. Now advanced routing features like auto-routers, interactive routing, length tuning, and pin-swapping are helping designers stay productive, especially as device and trace densities increase. Routing is normally restricted to 45-degree or right-angle turns with typical layout and routing tools, but more advanced PCB design software allows users to route at any angle they like. So which routing style should you use, and what are the advantages of any angle routing?

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Hardware-in-the-Loop Testing: An Introduction

If you do a search for “Hardware-in-the-Loop” testing, you will frequently find examples of complex, real-time systems. Article from National Instruments, for example, gives a nice explanation and background on what hardware-in-the-loop (HIL) is, and provides an example of testing electronic control units within an automobile. In this article, we will be focusing on a smaller, more bite-sized version of HIL testing concepts.

On-Demand Webinar
Communicating Design Intent with Manufacturing Outputs

No one wants to do a board respin because of inaccurate or incomplete manufacturing outputs confusing design intent. This webinar covers the information needed for PCB Manufacturing and Assembly, as well as, a simple way to communicate and collaborate with manufacturing.

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Blog
Near-field vs. Far-field EMI: What's Causing Noise Problems in My PCB?

If you’re an antenna designer, then you’re likely familiar with all aspects of near-field vs. far-field radiation. Given the litany of radiated EMI problems that cause noise within and outside of an electronic device, one might suddenly realize their new product is acting like a strong antenna. To understand how EMI affects your circuits, it helps to understand exactly how near-field vs. far-field radiation from your PCB affects your ability to pass EMC checks and affects your circuits.

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Increasing PCB Prototype Iteration Speed in the Cloud

How often have you started down the PCB development process and been bogged down by time-consuming administrative tasks? Once you get ready for production, working through a design review and correcting any DFM problems takes its own share of time. With hastening product development timelines and shorter product life cycles comes the pressure to increase PCB prototype iteration speed without sacrificing cost or quality. So how can PCB design teams keep their development schedules on track without sacrificing quality or risking a failed prototyping run?

Blog
Why you should be using Concord Pro?

A journey of a thousand miles begins with a single step, or so the aphorism goes. I think it’s worth noting that the first step is the most difficult to take. Analysis Paralysis is especially true when dealing with a new software package, including the recent release of Concord Pro. The recent version has brought with it a deluge of interest and enthusiasm in such a phenomenal tool. But I must say, Altium hit this one out of the park.

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Working with MCAD CoDesigner extension
Bringing an MCAD Enclosure to ECAD

The Altium Designer MCAD CoDesigner panel and extension make it easy to move a 3D enclosure model from your MCAD tool to Altium Designer. We'll show you how and what to watch out for while your transferring your enclosure model to Altium Designer.

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Blog
What Types of EMI Filters are Best for Passing EMC Certification?

When you need to pass EMC certification and your new product is being crippled by a mysterious source of EMI, you’ll probably start considering a complete product redesign. Your stackup, trace geometry, and component arrangement are good places to start, but there might be more you can do to suppress specific sources of EMI. There are many different types of EMI filters that you can easily place in your design, and that will help suppress EMI in a variety of frequency ranges.

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Blog
An Overview Of PCB Outer Layer Processing

Previously, I described the PCB fabrication operations relative to inner layer processing, lamination, drilling, and plating. The last step in the process is outer layer processing which is described below. Once the desired plated copper thickness of a PCB has been achieved, it’s necessary to etch away the copper between the features in order to define the outer layer pattern.

Blog
How Do Pads and Vias Impact Total Capacitor Parasitic Inductance?

There are many factors at play in determining the impact of inductance on high-frequency power distribution systems. Two topic areas, inductance of the decoupling capacitor and inductance of the power planes, were addressed in earlier articles. This article will focus on the inductance of the capacitor footprint and via inductance from the capacitor footprint back to the PCB power planes.

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Blog
Analyzing Crosstalk on FIFO and DDR4 Parallel Bus Interfaces

High-speed buses, whether single-ended or differential, can experience any number of signal integrity problems. A primary problem created by propagating signals is crosstalk, where a signal superimposes itself on a nearby trace. The industry-standard PCB design tools in Altium Designer® already include a post-layout simulator for examining crosstalk. Still, you can speed up crosstalk analysis in parallel buses when you use a powerful field solver.

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How-To's
How to Perform a Component Search in Concord Pro - Altium Academy

In this video, I'll show you how to perform a component search in the Components Panel. Learn how to perform a component search in the Components Panel while using Altium Concord Pro to effectively host all your component libraries from Altium Designer. You can always locate any particular component using this library navigation and place it on your schematic with pricing information from global suppliers. This availability and pricing information gets updated daily directly from the suppliers so you will always get fresh, up to date information. 

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Blog
Amplifier Stability at High Frequencies and Stray Capacitance

Any time-dependent physical system with feedback and gain has conditions under which the system will reach stable behavior. Amplifier stability extends these concepts to amplifiers, where the system output can grow to an undesired saturated state due to unintended feedback. If you use the right design and simulation tools, you can easily account for potential instability in your circuit models before you create your layout.

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How to use Snapping
Snapping When Creating Polygons

When creating polygons you can use snap points to form fit your polygons to the exact size and shape you need. We’ll show you how to set your snap points, which ones are most helpful for creating polygons, and how to use the same techniques to create keep out and solder mask areas.

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Blog
Working with Design Variants

The concept of design variants entails taking a single PCB design, and then on the assembly side, modifying specific components used in the design. Either by not installing, not installing, or choosing alternate components as replacements on a specific assembly to ultimately create different end products. In that way, you could support multiple product lines. This article describes the approach to working with variants. 

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Blog
Setting Up Concord Pro Revisions and Lifecycle

Before anything else, some advice. The revisions and lifecycle are an area that takes some planning. It used to be that Concord Pro was primarily for components, but now it has gone far beyond that. With the ability to store and manage many other items, including your various templates, projects, even PDF documents, not everything will have the same revision scheme. Concord Pro is so powerful that it can handle any revision scheme you’d want to set up.

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Library Managment
Automatic Symbol Creation in Altium 365

In order to design your projects, you’ll need a set of components to work with. Although the integration of Octopart with Altium Designer gives us a large repertoire of components, you simply can’t have access to every component model in the world. We’re going to create a component in the Altium 365 workspace with the Symbol Creation Wizard.

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HDI PCB design and HDI PCB manufacturing process
Blog
Design Basics for HDI and the HDI PCB Manufacturing Process

As the world of technology has evolved, so has the need to pack more capabilities into smaller packages. PCBs designed using high-density interconnect techniques tend to be smaller as more components are packed in a smaller space. An HDI PCB uses blind, buried, and micro vias, vias in pads, and very thin traces to pack more components into a smaller area. We’ll show you the design basics for HDI and how Altium Designer® can help you create a powerful HDI PCB.

All About PCB Test Points
Blog
Is It Printed or a Component? All About PCB Test Points

Test points in your electronic assembly will give you a location to access components and take important measurements to verify functionality. If you’ve never used a test point or you’re not sure if you need test points, keep reading to see what options you have for test point usage in your PCB layout.

How to Design to a Differential Impedance Specification
Blog
How to Design to a Differential Impedance Specification

The concept and implementation of differential impedance are both sometimes misunderstood. In addition, the design of a channel to reach a specific differential impedance is often done in a haphazard way. The very concept of differential impedance is something of a mathematical construct that doesn’t fully capture the behavior of each signal in a differential trace. Keep reading to see a bit more depth on how to design to a differential impedance spec and exactly what it means for your design.

Product Lifecycle Management in Electronics Manufacturing
Blog
Product Lifecycle Management in Electronics Manufacturing

An effective product lifecycle management (PLM) solution will integrate the tools and processes employed to design, develop and manufacture a new device. This solution goes beyond engineering activities to include the project management, process control, and financial management of the end-to-end business processes. PLM solutions create this collaborative environment where product development can flourish, bringing additional benefits in efficiencies and transparent communications, breaking silos, and speeding up the development process.

Tight versus loose coupling
Blog
Should You Use Tight vs. Loose Differential Pair Spacing and Coupling?

In this article, we want to get closer to a realistic description of tight coupling vs. loose coupling in terms of differential pair spacing, as well as how the differential pair spacing affects things like impedance, differential-mode noise, reception of common-mode noise, and termination. As we’ll see, the focus on tight coupling has its merits, but it’s often cited as necessary for the wrong reasons.

Engineering Design Review Guide
Blog
How to Solve Your Engineering Design Review Challenges

You’ve possibly gone through plenty of engineering design reviews, both on the front-end of a project and the back-end before manufacturing. Engineering design reviews are performed to accomplish multiple objectives, and with many engineering teams taking a systems-based approach to design and production, electronics design teams will need to review much more than just a PCB layout and BOM. Today’s challenges with sourcing, manufacturability, reliability, and mechanical constraints are all areas that must be confronted in real designs

Schematic Review Checklist
Blog
Schematic Review Checklist

One of the most common points of failure of a device occurs even before you start to layout your circuit board. Mistakes in your schematic design can easily make their way all the way into prototypes or production without a second thought once layout starts. In this article, I’m not going to extol the virtues of a good schematic design. Instead, this article is a simple no frills checklist.

Via current carrying capacity for PCBs
Blog
PCB Via Current-Carrying Capacity: How Hot is Too Hot?

One common question from designers is current-carrying capacity of conductors in a PCB. Trace and via current-carrying capacity are legitimate design points to focus on when designing a new board that will carry high current. The goal is to keep conductor temperatures below some appropriate limit, which then helps keep components on the board cool. Let’s dig into the current state of thermal demands on vias in PCBs and how they compare to internal and external PCB traces.

PCB Shield
Blog
Phalanx, not Failure: PCB Shielding to Protect Your Design

A combination of good printed circuit board design and good shielding mitigates EMI. Good PCB design for EMI shielding revolves around the layout, the placement of filters, and ground planes. A well-designed PCB minimizes parasitic capacitance and ground loops. Keep reading to learn more about PCB shielding.

Man working in Altium Designer
Blog
Best Practices in Hardware Version Control Systems

Any project can get very complex, and the PCB design team needs to track revisions throughout a project. Why worry about tracking revisions? In the event you ever receive changes to product functional requirements, major changes are made to your product’s architecture, or you’re ready to finalize the design and prepare for fabrication, it’s best to clone a project at its current state and begin working on a new version. Keeping track of all these design changes in a PCB design project takes the type of hardware version control tools you’ll find in Altium 365™.

Copper pour and via stitching
Blog
Copper Pour and Via Stitching: Do You Need Them in a PCB Layout?

To pour or not to pour, to stitch or not to stitch… Over many years, some common “rules of thumb” have become very popular and, ultimately, taken a bit out of context. Rules of thumb are not always wrong, but taking PCB design recommendations out of context helps justify bad design practices, and it can even affect the producibility of your board. Like many aspects of a physical PCB layout, via stitching and copper pour can be like acid: quite useful if implemented properly, but also dangerous if used indiscriminately.

MOSFET Components
Blog
Should You Use Power MOSFETs in Series?

Power MOSFETs enable a huge range of electronic systems, specifically in situations where BJTs are not useful or efficient. MOSFETs can be used in high current systems in parallel arrangements, but what about their use in series? Both arrangements of MOSFETs have their pitfalls that designers should consider. Let’s look at MOSFETs in series as they are quite useful in certain systems, but be careful to design your circuits and your PCB for reliability.

MLCC controlled ESR capacitor
Blog
Controlled ESR Capacitors: Should You Use Them for Power Integrity?

I can’t think of a single product I’ve built that doesn’t require capacitors. We often talk a lot about effective series inductance (ESL) in capacitors and its effects on power integrity. What about effective series resistance (ESR)? Is there a technique you can use to determine the appropriate level of resistance, and can you use ESR to your advantage?

Ground Pour, Impedance and Losses
Blog
Microstrip Ground Clearance Part 2: How Clearance Affects Losses

If your goal is to hit a target impedance, and you’re worried about how nearby pour might affect impedance, you can get closer than the limits set by the 3W rule. But what are the effects on losses? If the reason for this question isn’t obvious, or if you’re not up-to-date on the finer points of transmission line design, then keep reading to see how nearby ground pour can affect losses in impedance-controlled interconnects.

Choosing the Right Microphone for Embedded Applications
Blog
Choosing the Right Microphone for Embedded Applications

If you need to capture sound waves for your electrical device to process, you'll need a microphone. However, microphones these days have become very advanced, and there are so many options to choose from. They range from the relatively simple and popular condenser type microphones to state-of-the-art sound conversion solutions incorporating internal amplifiers and other electronic processing functionality. In this article, we'll take a look at some of the options available.

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Embedded thumbnail for The Most Common 2-Layer PCB Design Mistakes and How To Avoid Them
How-To's
The Most Common 2-Layer PCB Design Mistakes and How To Avoid Them

Do you encounter issues when preparing a two-layer board? In this video, we address some of the most common mistakes made with this type of board and explain why upgrading to a four-layer board might be the solution you need.

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How-To's
Coming Soon: Ansys CoDesigner

Ansys CoDesigner (which will be released on the13th of December) simplifies your design process by connecting ECAD and Simulation to eliminate manual export/import steps. With features like design change synchronization and commenting, Altium Designer ECAD engineers and Ansys Electronics Desktop (AEDT) SIM engineers can collaborate seamlessly in one workspace.

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How-To's
Coming Soon: Automatic Multi-Net Tuning

Automatic Multi-Net Tuning enhances PCB design accuracy and efficiency by automatically adjusting multiple nets simultaneously to meet specific design rules, including length and delay. Learn more about this feature, which will be released on December 13th. Its flexibility enables effective work with differential pairs and traces at any angle. It not only identifies but also rectifies issues related to automatic length tuning, ensuring your designs adhere to key standards without the need for manual adjustments.

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How-To's
Coming Soon: PCB CoDesign

PCB CoDesign makes it easier for everyone to work together and meet project deadlines. In Altium Designer 24, which is scheduled for release on December 13th, we are introducing a new feature. This feature optimizes your resources through a Git-like approach, allowing multiple team members to work simultaneously and commit changes to a master branch. This expedites the design process and lowers project costs.

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How-To's
Coming Soon: MultiBoard Draftsman

MultiBoard Draftsman enhances the efficiency of design reviews and assembly precision by offering a unified platform for detailed viewing and documentation of MultiBoard Designs. Discover more about this feature in our brand-new short video.

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How-To's
Coming Soon: PCB Layout Replication

PCB Layout Replication allows quick replication of layouts for repetitive circuitry blocks in a flat PCB design. In this short video we will show you how this new tool (scheduled for release on December 13th) eliminates the need to do repetitive tasks manually or for various workarounds like snippets or multi-channel designs.

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How-To's
Coming Soon: Constraint Manager

Constraint Manager simplifies PCB design by facilitating collaborative constraint definition from both Schematic and PCB. Learn more about this new feature, which streamlines the process of setting electrical clearances and creating rules while centralizing class management for time-saving convenience.

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Simulation in Altium Designer
Debounce Circuit

Learn how to simulate the circuit, identify a common issue, and walk through how to diagnose and correct any errors found in a seemingly well-designed debounce circuit. 

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Import Component Footprints Faster with Altium Designer
Import Component Footprints Faster with Altium Designer. Part II: Using an External Library, Internal IPC Compliant Footprint Wizard, and Datasheet-Based Creation

In this video, we will guide you through three distinct manual component import methods; employing an external library, utilizing the internal IPC Compliant Footprint Wizard, or creating one yourself based on documentation.

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Import Component Footprints Faster with Altium Designer
Import Component Footprints Faster with Altium Designer. Part I: Manufacturer Part Search & External Plugin

In this video, we will demonstrate the first two methods of importing components into Altium Designer; through Manufacturer Part Search or by using an external plugin.

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Simulation in Altium Designer
Buck Converter

Learn how to run a transient simulation, analyze the waveforms, and measurement techniques you can use to determine a voltage ripple with a buck converter as an example. 

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How-To's
Edge Plating in RF Design

PCB Edge Plating provides additional noise suppression and improves EMC. In this video we provide you some practical tips for creating metalized PCB edges in Altium Designer.

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Custom Pad Stack in Altium Designer
Custom Paste Mask and Solder Mask

Altium Designer allows you to freely customize paste and solder mask shapes, which allows you to adapt your design for non-standard component footprints.

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Simulation in Altium Designer
Colpitts Oscillator

Learn how to effectively fix errors in circuit simulation and other problem-solving techniques using a Colpitts Oscillator design as an example. 

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Custom Pad Stack in Altium Designer
Custom Thermal Reliefs for Pads

Altium Designer allows you to add, remove, and edit thermal relief spikes anywhere on a pad, regardless of its shape. Using these can improve soldering and prevent manufacturing problems like tombstoning.

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Simulation in Altium Designer
Notch Filter

Learn how to run an AC sweep analysis, execute a Monte Carlo simulation, and interpret the results using a notch filter as an example. 

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