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How to Compare PCB Manufacturing Services for Your Board

There are plenty of PCB manufacturing services you can find online, and they can all start to blend together. If you’re searching for a new service provider, it can be hard to compare all of them and find the best manufacturer that meets your needs. While experienced designers can spot bogus manufacturers from afar, there is always a temptation to go with the lowest priced, supposedly fastest overseas company you can find. However, there is a lot more that should go into choosing a PCB manufacturing service than just price.

Low-Pass Filter Arragement
Blog
Pi Filter Designs for Power Supplies

Pi Filters are a type of passive filter that gets its name from the arrangement of the three constituent components in the shape of the Greek letter Pi (π). Pi filters can be designed as either low pass or high pass filters, depending on the components used. The low-pass filter used for power supply filtering is formed from an inductor in series between the input and output with two capacitors, one across the input and the other across the output. Keep reading to learn more about their application in the PCB Design.

Hybrid PCB
Blog
How to Design a Hybrid PCB Stackup

The first question that should come up when selecting materials and planning a stackup is: what materials are needed and how many layers should be used? Assuming you’ve determined you need a low-loss laminate and you’ve determined your required layer count, it’s time to consider whether you should use a hybrid stackup. There are a few broad situations where you could consider using a hybrid stackup with low-loss laminates in your PCB

Embedded thumbnail for How to edit or manage your board shape in Altium Designer | Rigid-flex
How to Work with Rigid-Flex PCBs
How to edit or manage your board shape in Altium Designer | Rigid-flex

Altium Designer 21 features many powerful tools for creating and editing your rigid-flex board shape. We’ll show you how to use to the board planning mode to create board shape and define regions as well as edit their properties for easy identification and functionality.

Battery and clock
Blog
Efficient Battery Power Supplies

Batteries offer a great power source for electrical devices that need to be mobile or located somewhere where connection to a mains electricity supply or other power source is impossible. The biggest problem with battery power is the expectation of users that the device will operate for significant periods with the need for recharging or replacing the batteries. This demand is placing the onus on the designer to improve efficiency and reduce power demand to meet this need.

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Discovering Altium 365
How Breville Innovates 4x Faster with Altium

Learn how Breville, a consumer electronics company from Australia, was able to speed up its product development process by at least four times with Altium 365. 

Embedded thumbnail for How to use the Property Panel in Altium Designer
How-To's
How to use the Property Panel in Altium Designer

How to use the Property Panel in Altium Designer: The properties panel is your information hub for all objects in Altium Designer. Watch this video to learn how to best use the properties dialog in Altium Designer. 

Blog
What Target Impedance Should You Use in Your PDN?

A number of us on this blog and in other publications often bring up the concept of target impedance when discussing power integrity in high-speed designs. Some designs will be simple enough that you can take a “set it and forget it” approach to design a functional prototype. For more advanced designs, or if you’re fine-tuning a new board that has existing power integrity problems, target impedance is a real consideration that should be considered in your design.

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How-To's
How to Improve Routing Using Glossing

Routes for your design can get messy, leading to inefficiency and waste. Altium Designer’s Glossing features can help! We’ll show you how to clean up your interactive routing as you route, how to gloss tracks already routed, and some tips and tricks to clean them up exactly how you want them.

Dual Power Supply Components Cover
Blog
An Overview of Dual Power Supply Design

Dual power supplies are circuits that generate two different output voltages from a single input source. The simplest method of generating dual output voltages is to use a transformer with two taps on the output winding. Bespoke transformers can have any voltage ratio depending on the number of windings in each part of the output side of the transformer.

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How-To's
Tenting Vias in Altium Designer

This video shows how to tent vias in Altium Designer by using design rules. Since vias are often located very close to pads, during assembly, solder paste sometimes flows into vias, which, in turn, leads to poor soldering quality. To avoid this, cover vias with a solder mask layer.

Embedded thumbnail for How to Create and Validate Return Paths in Altium Designer
How-To's
How to Create and Validate Return Paths in Altium Designer

For high-speed projects where there are lines with a given impedance, it is important to maintain a consistent return signal path. For the return signal, reference planes are created in the form of polygons and the polygons must maintain integrity along the entire path of the signal. This video shows how consistent return paths are created and validated. 

Power planes inside PCB
Blog
Overlapping Planes in Your Mixed-Signal PCB Layout

With digital boards that are nominally running at DC, splitting up a power plane or using multiple power planes is a necessity for routing large currents at standard core/logic levels to digital components. Once you start mixing analog and digital sections into your power layers with multiple nets, it can be difficult to implement clean power in a design if you’re not careful with your layout.

SolidWorks interface
On-Demand Webinar
ECAD MCAD Capabilities For Today’s Most Demanding Designs

Working between the Electronic and Mechanical design domains brings unique challenges. ECAD and MCAD tools have different design objectives and have evolved down different paths, and so have the way they store and manage their design and project data. To successfully design these products, the designers must fluidly pass design changes back and forth between the ECAD and MCAD domains beyond outdated file exchanges.

Altium Designer interface
Blog
Follow Mixed Signal PCB Design Guidelines With the Best CAD Tools

High-speed digital PCBs are challenging enough to design, but what about mixed-signal boards? Many modern systems contain elements that operate with both digital and analog signaling, and these systems must be designed to ensure signal integrity in both domains. Altium Designer has the layout and signal integrity tools you need to ensure your mixed-signal PCB design does not experience interference and obeys important design standards. 

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How-To's
How to Edit Component Directly on PCB

Once you’ve pulled your components with an ECO into the PCB you may need to edit them. We’ll show you how to edit your components in the PCB view.

Blog
Get Ready for WiFi 7 under the 802.11be Standard

Just as WiFi 6 and 6E are starting to hit the market and new chipsets become available, WiFi 7 is in the works under the 802.11be standard.  While this technology still has not hit the market, I would expect more inquiries for experimental systems, evaluation modules, and surface-mountable modules to come up once the first chipsets become available. Now is the time to start thinking about these systems, especially if you’re developing evaluation products to support WiFi 7.

Embedded thumbnail for How to Control Tuning in Altium Designer
How-To's
How to Control Tuning in Altium Designer

When dealing with high frequency boards, it is necessary to match the timing of certain nets and differential pairs. In this video, we’ll go over how to use the tuning tool to match trace lengths based on the design rules. Using the Interactive Length Tuning command, you will begin tuning and can then use the Properties panel to configure the properites of the tuning segment.

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How-To's
How to Use Text Justification

This video demonstrates how to use the justification function to align text on the PCB.

Protected electronic device
Blog
What Goes Into Rugged Electronics Design?

Rugged electronics need to take a punch mechanically, but there is more that goes into a rugged system than being able to survive a drop on the pavement. This is as much about enclosure design as it is about component selection and manufacturing choices. Mil-aero designers often use the term “harsh environment” to describe a number of scenarios where an electronic device’s reliability and lifetime will be put to the test. If you want to make your next product truly rugged, it helps to adopt some of their strategies in your PCB layout.

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Embedded Capacitance Materials Overview
Blog
Embedded Capacitance Materials Overview

Capacitance is your friend whenever you need stable power integrity, which is why there is so much focus on decoupling capacitors. While these components are important and they can be used to provide targeted power integrity solutions to certain components, there is one specialty material used to supercharge capacitance in your PCB stackup or package substrate. 

How To Import Libraries and Manage Components With Altium 365
Blog
How To Import Libraries and Manage Components With Altium 365

The problems you can experience with components and libraries are endless. These problems are the most significant source of design issues and the biggest reason behind respins, costing companies untold amounts of lost profit annually.
If you want to have a better understanding of how to use Altium 365 to maintain a strong and centralized library that is free of problems and headaches, you may want to consider attending this lecture.

The High-Speed PCB Stackup Design Challenge
Blog
The High-Speed PCB Stackup Design Challenge

As much as we would like to build every high speed PCB perfectly, with ideal SI/PI/EMI characteristics, it isn’t always possible due to many practical constraints. Sometimes a stackup can be “good enough,” even for a high-speed PCB. This always comes from the need to balance engineering constraints, functional requirements, and the need to ensure signal and power integrity in a high-speed design, and finally to ensure compliance with EMC requirements.

How I Improved My Collaboration Efficiency with Altium 365
Blog
How I Improved My Collaboration Efficiency with Altium 365

Involving the whole team that will bring a product to completion early on in the development cycle is vital to efficient development. Design reviews with all the relevant parties are critical at each step of the design process, starting with high-level component selection, then through the schematic capture and PCB layout stages. 

Countersink and Counterbore
Blog
Countersink and Counterbore

Ergonomics and convenience are important issues when designing a printed circuit board and the device as a whole. A lot of Altium Designer tools are aimed at solving them. These include Countersink and Counterbore holes, which allow the use of various types of screws in the mounting holes of the board.

Migrating Data From Other Version Control Systems
Blog
Migrating Data From Other Version Control Systems

The development of electronic devices always involves the release of many different types of files. And these files are not static - they change as the project progresses. When filling a project with data, a user creates new files, modifies outdated files that have become irrelevant. Managing project data is a separate task, especially for large developments where several participants with different specializations are involved in the process.

Properties Panel Tuning
Blog
Properties Panel Tuning

High-speed PCBs often require tuning groups of tracks, both single and differential. Altium Designer includes powerful tools that allow you to solve such tasks quickly and with high quality. Study this document and achieve the desired result even faster.

Reflectionless Matching vs. Conjugate Matching: An Apparent Contradiction
Blog
Reflectionless Matching vs. Conjugate Matching: An Apparent Contradiction

There is one confusion related to impedance matching that comes up again and again, and it appears to be a fundamental confusion between reflection and power delivery. This leads to an apparent contradiction that arises when we try to generalize power delivery to wave reflection, despite the fact that the two were not meant to be related.

Properties Panel Routing
Blog
Properties Panel Routing

Routing is one of the most time-consuming stages of PCB design. Altium Designer has a large set of tools that allow you to do it as accurately and quickly as possible. This document will help you to learn how to manage your routing effectively and use it to its fullest extent.

Quarter-Wave Transformer Design For Real and Reactive Loads
Blog
Quarter-Wave Transformer Design For Real and Reactive Loads

RF systems operate with specific impedance values across entire interconnects, including on PCBs. Not all RF components are packaged in integrated circuits with defined impedances, so impedance matching circuits and line sections are needed to ensure signal transmission between different sections of an interconnect. One of these impedance matching techniques is the quarter-wave impedance transformer, which can be implemented as a printed trace with specific impedance.

Schematic
Blog
Altium Designer 22.10 Update

We are happy to announce that the Altium Designer 22.10 update is now available. Altium Designer 22.10 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

Component Warpage Causes in a PCB
Blog
Component Warpage Causes in a PCB

A staff member at a PCB manufacturer once explained to me that they thought we were having an issue with a package warping. Unfortunately, component warping can occur both in a PCB and in components. In this article, we'll give an overview of warpage in a PCB, specifically in the circuit board and in the components.

Link Budget Calculator
Blog
RF Signal Chain and Link Budget Basics

If you're designing a wireless IoT device, and you know how to calculate the link budget, you can reasonably estimate whether your signal will reach its destination and be read by the receiver. To calculate the link budget, the designer needs to know something about all other sources of gain and loss in the system. Once link budget is determined, the designer can judge whether some modification is needed in their RF signal chain. 

How to Calculate SMD Pad Sizes?
Blog
Best Methods for Calculating SMD Pad Size in PCB Design

SMD components require precisely sized pads for soldering during assembly. The designer is responsible for ensuring pad sizes are correct, either by calculating them and comparing with footprint data, looking through datasheets, or by memorizing SMD pad size standards. If you have a component and you don't have access to the footprint, and you decide to biuld the footprint yourself, what resources are available to ensure you have the correct pad size?

Can You Fix a Warped PCB?
Blog
Can You Fix a Warped PCB?

Before we get too deep into this article, I’ll give you the simple answer. You probably can’t fix warping in your PCB after it’s already been fabricated. You can prevent an unwarped board from becoming warped during assembly, but only as long as materials were selected properly and the board is put into reflow correctly. We’ll run over some of these points in this article, and I’ll examine some points that might help you recover a warped board.

What is an Eye Diagram?
Blog
What is an Eye Diagram?

The eye diagram is a useful measurement or simulation as part of channel compliance. The measurement shows many different factors that can affect signal behavior simultaneously, ultimately allowing for qualification of errors and losses in a channel. In this article, I’ll run over some of the fundamental measurements that you could manually extract from an eye diagram and how they reveal some strategies for improving channel designs.

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Embedded thumbnail for How to Create Complex Keepout Shapes
How-To's
How to Create Complex Keepout Shapes

Keepout regions are easy to create in Altium Designer, but they can be complex. We’ll show you a few ways to make creating your more complex keepout shapes easier and more efficient.

Embedded thumbnail for How to Use a Courtyard Layer for the Component Boundary
How-To's
How to Use a Courtyard Layer for the Component Boundary

In this video, you will see how to use the courtyard layer as a component boundary.

Embedded thumbnail for Creating High-speed Signal Classes with xSignals
How To Work with High-Speed Projects
Creating High-speed Signal Classes with xSignals

You can create, configure, and utilize xSignals in Altium Designer to make your design process more efficient and effective. We’ll show you how to do it manually, using the more comprehensive Create xSignals command, and using the xSignal wizard.

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Working with MCAD CoDesigner extension
MCAD CoDesigner Overview

The MCAD CoDesigner in Altium Designer allows for seamless design transfer between the Electrical and Mechanical designers. In this overview, we’ll show you how to transfer from Altium Designer to your CAD tool of choice, then how to resize the board, add mounting holes, add a new connector, and update the board design in Altium Designer.

Embedded thumbnail for Bringing an MCAD Enclosure to ECAD
Working with MCAD CoDesigner extension
Bringing an MCAD Enclosure to ECAD

The Altium Designer MCAD CoDesigner panel and extension make it easy to move a 3D enclosure model from your MCAD tool to Altium Designer. We'll show you how and what to watch out for while your transferring your enclosure model to Altium Designer.

Embedded thumbnail for How to Perform a Component Search in Concord Pro - Altium Academy
How-To's
How to Perform a Component Search in Concord Pro - Altium Academy

In this video, I'll show you how to perform a component search in the Components Panel. Learn how to perform a component search in the Components Panel while using Altium Concord Pro to effectively host all your component libraries from Altium Designer. You can always locate any particular component using this library navigation and place it on your schematic with pricing information from global suppliers. This availability and pricing information gets updated daily directly from the suppliers so you will always get fresh, up to date information. 

Embedded thumbnail for Snapping When Creating Polygons
How to use Snapping
Snapping When Creating Polygons

When creating polygons you can use snap points to form fit your polygons to the exact size and shape you need. We’ll show you how to set your snap points, which ones are most helpful for creating polygons, and how to use the same techniques to create keep out and solder mask areas.

Embedded thumbnail for Automatic Symbol Creation in Altium 365
Library Managment
Automatic Symbol Creation in Altium 365

In order to design your projects, you’ll need a set of components to work with. Although the integration of Octopart with Altium Designer gives us a large repertoire of components, you simply can’t have access to every component model in the world. We’re going to create a component in the Altium 365 workspace with the Symbol Creation Wizard.

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How to Work with Differential Pairs
Creating Differential Pairs in the PCB

Learn how to create differential pairs in the PCB.

Embedded thumbnail for From The Beatles to the PCB - VOX Story
Success Stories
From The Beatles to the PCB - VOX Story

Dave Clarke, R&D manager for VOX, walks us through his story of designing VOX amplifiers for electronic instruments as well as his love for music and electronics design. Be sure to subscribe to the Altium Stories channel to stay updated on new videos. Altium LLC is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize their ideas. 

Embedded thumbnail for Creating PCB Mounting Holes
Creating PCB Mounting Holes

Our PCB must somehow be assembled into the final drone assembly. This will be achieved by attaching our PCB to the motherboard connector and by special mounting racks, which requires precise positioning of the two mounting holes on the PCB.

Embedded thumbnail for Working with PCB Keepouts
Working with PCB Keepouts

When working in the PCB, there may be specific areas that you would want to prevent the presence of certain objects, such as vias, tracks or copper regions. All of this can be realized in Altium Designer by using the Keepouts feature.

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Discovering Altium 365
Design Review Use Case

Design reviews are critical to being successful. Capture design discussions through contextual commenting in the web browser or in Altium Designer to ensure feedback is recorded and actioned effectively.

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Resolving Errors in the PCB

We’ve looked at how to set up the Design Rule Checker to help us analyze our PCB design errors. Now it’s time to resolve these errors and prep our design to start generating output files.

Embedded thumbnail for Defining the Layer Stackup
Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

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Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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