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PCB Design Variants: Managing Multiple PCBA Versions

Product variations often require different component populations, alternate parts, or configuration settings while keeping the underlying PCB design unchanged. This article explains how structured variant management keeps these differences organized and ensures each configuration has the correct BOM and manufacturing outputs.

NEW
Embedded thumbnail for  Improve Visual Accuracy with True Arcs
New in Altium's Software
Improve Visual Accuracy with True Arcs

Discover how True Arc Rendering improves arc visualization in the PCB Editor and PCB Library Editor by displaying true arcs across 2D, 3D, and Board Planning modes. This provides a more accurate representation of board geometry and helps you work with curved features with greater precision throughout the design process.

NEW
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Collaborative Engineering with Team Ribbot
Two engineers, one board, nobody's work gets wiped out

When Team Ribbot’s electrical and mechanical engineers work on the same combat-robot design, unwanted changes can mean hours of lost work. See how Altium Designer and MCAD CoDesign let the team review and selectively accept changes, enabling seamless parallel collaboration across different locations and schedules.

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New in Altium's Software
Visualize and Refine Your Harness Designs

Create detailed views of bundle contents, control wire and cable paths, and rotate physical models to accurately represent the final harness assembly. These capabilities give you greater control over harness design and help ensure your digital model reflects the physical result.

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New in Altium's Software
Introducing Agentic Requirements Engineering

Discover a new way to work with Requirements Portal through Agentic Requirements Engineering. AI agents analyze your project data and surface proposals for your approval, reducing friction in requirements management and helping align your team's shared model with your design intent.

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New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

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Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

Embedded thumbnail for Just Released: Supplier Data Merging
New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

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How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

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New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

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How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

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Blog
From Concept to Production: A Modern Approach to Wire Harness Engineering

Discover how modern wire harness engineering is evolving to meet the growing complexity of electrified systems. This whitepaper explores best practices, intelligent automation, and ECAD-MCAD collaboration to improve efficiency and reduce errors. Download now to stay ahead in an increasingly connected world.

Blog
Transforming RF Design with Ultra HDI

Ultra-HDI technology is transforming RF design by enabling finer line widths, improved signal integrity, and more compact, high-performance boards. Our brand-new article explores its advantages over traditional methods and the benefits of integrating flexible circuits.

Blog
Boost Your PCB Testing Efficiency with Testpoint Manager

Testpoints are essential for efficient PCBA testing and debugging. Our latest whitepaper dives into testpoint optimization, fault detection, and automated testing strategies, along with a full tutorial on using Testpoint Manager in Altium Designer. Discover how to streamline your testpoint assignments and improve measurement accuracy!

Blog
Ultra HDI: It’s Not Just Buzzword

Ultra-HDI technology is transforming PCB design, enabling unprecedented miniaturization and performance. In this article, explore what sets Ultra-HDI apart from traditional HDI and how it’s shaping the future of electronics.

Blog
Cloud PCB Design: 5 Cloud Security Myths Debunked

This article addresses common misconceptions about cloud security in PCB design. It explains how modern cloud platforms, such as Altium 365, often provide superior security compared to traditional on-premises solutions. Key features like advanced infrastructure, granular access controls, and compliance with stringent regulations ensure the protection of valuable design data.

Blog
Renesas and Altium Announce Introduction of Renesas 365, Powered by Altium

Last week, Renesas Electronics and Altium proudly announced the introduction of Renesas 365, Powered by Altium—a first-of-its-kind industry solution designed to streamline electronic system development, from silicon selection to system lifecycle management. Renesas 365 will be demonstrated at Embedded World, Booth 5-371, from March 11-13 in Nuremberg, Germany.

Blog
DFM/DFA Requirements in Systems Engineering

Learn how integrating DFM and DFA principles into systems engineering ensures manufacturable, cost-effective PCB designs by optimizing CAD, CAM, and requirements management in our new article by Javier Alcina.

Blog
Best Practices for Electronics Project Management - Part 2

Part 2 of this series covers essential project management techniques for electronics design teams. Rafał Stępień discusses effective data organization, revision control, and collaboration strategies to improve efficiency and minimize errors.

Blog
Rigid-Flex PCBs: Understanding the Pros, Cons, and Fabrication Considerations

Read our new article which discusses the advantages of rigid-flex PCBs, such as space-saving designs and enhanced reliability, while also addressing potential challenges in their fabrication. It provides essential design and manufacturing tips to help engineers effectively implement this technology in various applications.

Blog
The Role of Automation & Robotics in Wire Harness Assembly

Our new article highlights how automation and robotics are transforming wire harness assembly, improving efficiency, precision, and cost-effectiveness. Technologies like robotic wire handling and AI-driven testing are paving the way for smarter production. However, challenges like custom designs and high costs still persist.

Blog
Wiring for the Final Frontier: A Guide to Space-Grade Harness Design

Wiring harnesses are mission-critical in space systems, requiring strict adherence to ECSS-Q-ST-70-61C and NASA-STD-8739.4A. In "Wiring for the Final Frontier: A Guide to Space-Grade Harness Design", Kamil Jasiński explores key design principles, material selection, and testing to ensure reliability in extreme environments.

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Embedded thumbnail for Types of Component Variations
How to work with Variants
Types of Component Variations

Altium Designer allows you to implement several different types of component variations. We’ll show you the differences between fitted, modified parameters, not fitted, and alternate Part variations, as well as how to add and manage these variations for your design.

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Query Language
Query Language: Basic Concept Part III

Often the criterion for searching certain objects in Altium Designer is matching parameters to some string (text) values. Learn from this video how to use substitution symbols in queries and increase your productivity when working on projects

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DFM and Fabrication Cost/Time Constraints
Solder Mask Expansion and Minimum Sliver

Using the solder mask expansion and the minimum solder mask sliver rules, you can make sure your solder mask layer doesn’t interfere with any of your exposed copper and is manufacturable.

Embedded thumbnail for Query Language: Basic Concept Part II
Query Language
Query Language: Basic Concept Part II

Do you want to learn how to make more complex queries consisting of several commands? This video is about auxiliary operators that exist in the Altium Designer query language, and how to combine and use them together.

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DFM and Fabrication Cost/Time Constraints
Teardrops for DFM

If you need to increase the width to any primitive, but need to maintain manufacturability, you can use teardrops. We’ll show you how to create a teardrop and specify the shape and size.

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How to work with Variants
Creating a New Design Variant

You can create variants and allow various changes to your design while maintaining all other versions in Altium Designer. We’ll show you how to create new variants using the variant manager and what you need to know to configure your variants correctly.

Embedded thumbnail for Query Language: Basic Concept Part I
Query Language
Query Language: Basic Concept Part I

In this video you will learn types of query language commands and what they can be used for.

Embedded thumbnail for Configuring the Vias Annular Ring
DFM and Fabrication Cost/Time Constraints
Configuring the Vias Annular Ring

The minimum dimension from the wall of the aperture to the edge of the pad is called an annular ring, and we can configure it with Altium Designer. We’ll show you how to get started and manage the annular ring in your design rules.

Embedded thumbnail for Design RF PCB: RF Materials for PCB
RF PCB Design
Design RF PCB: RF Materials for PCB

Unlike an ideal environment, PCB materials introduce losses into the propagated signal. In this, we tried to figure out what materials to choose for RF printed circuit boards.

Embedded thumbnail for Design for Manufacturing (DFM) Overview
DFM and Fabrication Cost/Time Constraints
Design for Manufacturing (DFM) Overview

During your design process, there are simple steps you can take to focus on Design for Manufacturing, or DFM. Altium Designer has a unique set of tools you can use to make the DFM process efficient ensuring manufacturability. In this overview video, we’ll talk about some of topics covered in upcoming videos about the DFM tools Altium Designer offers you.

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Working with MCAD CoDesigner extension
Fixing Broken Component Models

If you have a broken component model that won’t transfer properly from ECAD to MCAD, Altium Designer will help. We’ll show you how to use the Make PCB Library tool, the Extract 3D models tool, and your MCAD tool to correct broken components and make them usable.

Embedded thumbnail for Query Language: What is It For?
Query Language
Query Language: What is It For?

A PCB project contains many different objects. How to manage them? How to find the right ones quickly and efficiently? This video starts the series about query language. Learn the language commands and how to use them and expand your possibilities!

Embedded thumbnail for Maintaining MCAD Constraints During Exchange
Working with MCAD CoDesigner extension
Maintaining MCAD Constraints During Exchange

The Altium Designer MCAD Co-designer panel and extension give you a few tools to create a model that is unified during the ECAD MCAD Exchange. We'll show you how to make sure your models are transferred correctly across the ECAD MCAD exchange.

Embedded thumbnail for Design RF PCB: Plane Connect -direct
RF PCB Design
Design RF PCB: Plane Connect -direct

It is bad practice to use thermal reliefs to connect pads in RF path circuits. We'll show you how to quickly and easily change pad-to-polygon connection style to direct connection.

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How to work with Selection
Precise Selection with PCB Filter

Narrowing down a precise and accurate selection of objects can be difficult on a crowded board. Learn about the PCB Filter panel, how to use it to create queries to select objects on the PCB, and how to create design rules from these queries.

Embedded thumbnail for Rigid-Flex Board Shape Design in MCAD
Working with MCAD CoDesigner extension
Rigid-Flex Board Shape Design in MCAD

The MCAD Codesigner allows you to design or edit your board shape in the MCAD environment and have it pushed back to Altium Designer. We’ll show you how to configure the board shape, rigid and flex regions, and mounting holes.

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Integrating Requirements June 2025 Webinar
On-Demand Webinar Mai 28, 2025
Integrating Requirements into Your PCB Design Workflow
Join our webinar where you will learn about integrated requirements tools who can help you eliminate late-stage design changes, AI support through system requirements and integration of design requirements directly in PCB Design. Don't miss it, register now!
Streamlining Team Collaboration
On-Demand Webinar Apr. 17, 2025
Streamlining Team Collaboration in Industrial PCB Projects
Join us for our upcoming webinar to discover how Altium Designer and Altium 365 can transform your team’s collaboration and take your PCB design projects to the next level. Attend for a chance to win free access to the Altium 365 Training Bundle.
PCB CoDesign Webinar
On-Demand Webinar Jan. 24, 2024
Discover How Altium Designer 24 Revolutionizes Team Dynamics in PCB Design
Expand your collaboration skills and stay ahead of the curve with PCB CoDesign. Design teams often grapple with prolonged design cycles and coordination issues, leading to delays and inefficiencies. In the current landscape, design processes are hindered by fragmented collaboration, resulting in increased layout times and difficulties in synchronizing design updates.