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PCB Design Variants: Managing Multiple PCBA Versions

Product variations often require different component populations, alternate parts, or configuration settings while keeping the underlying PCB design unchanged. This article explains how structured variant management keeps these differences organized and ensures each configuration has the correct BOM and manufacturing outputs.

NEW
Embedded thumbnail for  Improve Visual Accuracy with True Arcs
New in Altium's Software
Improve Visual Accuracy with True Arcs

Discover how True Arc Rendering improves arc visualization in the PCB Editor and PCB Library Editor by displaying true arcs across 2D, 3D, and Board Planning modes. This provides a more accurate representation of board geometry and helps you work with curved features with greater precision throughout the design process.

NEW
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Collaborative Engineering with Team Ribbot
Two engineers, one board, nobody's work gets wiped out

When Team Ribbot’s electrical and mechanical engineers work on the same combat-robot design, unwanted changes can mean hours of lost work. See how Altium Designer and MCAD CoDesign let the team review and selectively accept changes, enabling seamless parallel collaboration across different locations and schedules.

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New in Altium's Software
Visualize and Refine Your Harness Designs

Create detailed views of bundle contents, control wire and cable paths, and rotate physical models to accurately represent the final harness assembly. These capabilities give you greater control over harness design and help ensure your digital model reflects the physical result.

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New in Altium's Software
Introducing Agentic Requirements Engineering

Discover a new way to work with Requirements Portal through Agentic Requirements Engineering. AI agents analyze your project data and surface proposals for your approval, reducing friction in requirements management and helping align your team's shared model with your design intent.

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New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

Embedded thumbnail for  How Team Ribbot fits 40 kW of power into a 250-pound combat robot
Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

Embedded thumbnail for Just Released: Supplier Data Merging
New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

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How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

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New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

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How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

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Blog
PCB Design Data Management Tips for Multi-Board Projects

In complex electronic systems, managing data from multiple printed circuit boards can quickly become a logistical challenge. This article outlines a structured workflow for handling both board-level and assembly-level design outputs, ensuring clarity and consistency across fabrication, assembly and product-level documentation.

Blog
What Is BOM Management? A Practical Guide to Avoiding Costly Part Mismatches

From design to production, effective Bill of Materials (BOM) management is critical to ensuring smooth collaboration between engineering, procurement, and manufacturing teams. In this practical guide, we break down proven strategies for structuring, maintaining, and synchronizing your BOM to prevent costly mistakes and accelerate time-to-market.

Blog
Requirements Portal Introductory Tutorials

This series of guided demos shows how the Altium Requirements Portal transforms scattered requirement spreadsheets and emails into traceable, version-controlled data that stays aligned with your PCB design efforts.

Blog
Bridging the Gap: When to Use Rigid-Flex Instead of Flex & Connector

Discover when a rigid-flex PCB is a better choice than a separate flex circuit and connector, especially for designs requiring compact packaging, repeated motion or high reliability. The article emphasizes that although rigid-flex needs more upfront planning and fabrication collaboration, it often pays off in simpler assemblies and improved performance.

Blog
Bridging Mechanical and Electrical Teams for Smarter Automotive Design

As vehicles evolve into advanced electronic systems, the separation between electrical and mechanical design teams becomes a critical bottleneck. This article explores how synchronized ECAD–MCAD workflows help automotive projects move faster, reduce rework and maintain design integrity.

Blog
How Structural Electronics Enables 3D, Flexible, and Wearable Integration

Structural electronics integrates electronic functionality directly into the physical structure of a product, eliminating the need for traditional circuit boards. This article examines how advances in materials, additive manufacturing, and flexible substrates are enabling compact, 3D, and wearable systems with enhanced performance and design freedom.

Blog
Most Common Causes of PCB Assembly Rework and Scrap

Many PCB assemblies fail not because of exotic faults, but due to basic issues like incorrect BOM entries or footprint mismatches that force rework or scrap. This article dives into the most common causes and how to prevent costly defects in your design-to-manufacturing process.

Blog
Behind the Scenes with AI Embedded Development

Forget one-shot AI hacks Ari Mahpour shows the thoughtful, sustainable way to integrate AI into embedded firmware development. Learn the core principles (planning gate, HAL abstraction, observability, timeout design) that can help you push your efficiency 5-10 times in real hardware projects.

Blog
We're heading to PCB West 2025!

Join Altium at PCB West 2025 in Santa Clara, CA, on October 1! Stop by Booth 300 for the official launch of the new Altium platform, built on the foundation of Altium Designer and Altium 365. Be sure to check out our live demos of Altium Develop and Altium Agile.

Blog
Peak Electrical Performance in Multi-Board Designs With Advanced Simulation and Compliance Tools

Moving from single-board to multi-board systems is a leap in complexity. You must manage not just routing, but power, signal integrity, mechanical fit, and regulatory requirements across boards. In this article, you’ll discover how Altium’s advanced simulation and compliance tools help engineering teams overcome these challenges and deliver reliable multi-board solutions.

Blog
Executive Insights Into Electronic Product Development Gaps You Need To Close

Electronics hardware development is falling behind broader product development disciplines due to fragmented workflows, poor collaboration, and limited compliance visibility. This gap introduces risk, delays, and missed opportunities but executives see real business value in modernizing electronics development through better integration, traceability, and lifecycle visibility.

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Library Managment
Automatic Symbol Creation in Altium 365

In order to design your projects, you’ll need a set of components to work with. Although the integration of Octopart with Altium Designer gives us a large repertoire of components, you simply can’t have access to every component model in the world. We’re going to create a component in the Altium 365 workspace with the Symbol Creation Wizard.

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How to Work with Differential Pairs
Creating Differential Pairs in the PCB

Learn how to create differential pairs in the PCB.

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Success Stories
From The Beatles to the PCB - VOX Story

Dave Clarke, R&D manager for VOX, walks us through his story of designing VOX amplifiers for electronic instruments as well as his love for music and electronics design. Be sure to subscribe to the Altium Stories channel to stay updated on new videos. Altium LLC is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize their ideas. 

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Creating PCB Mounting Holes

Our PCB must somehow be assembled into the final drone assembly. This will be achieved by attaching our PCB to the motherboard connector and by special mounting racks, which requires precise positioning of the two mounting holes on the PCB.

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Working with PCB Keepouts

When working in the PCB, there may be specific areas that you would want to prevent the presence of certain objects, such as vias, tracks or copper regions. All of this can be realized in Altium Designer by using the Keepouts feature.

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Discovering Altium 365
Design Review Use Case

Design reviews are critical to being successful. Capture design discussions through contextual commenting in the web browser or in Altium Designer to ensure feedback is recorded and actioned effectively.

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Resolving Errors in the PCB

We’ve looked at how to set up the Design Rule Checker to help us analyze our PCB design errors. Now it’s time to resolve these errors and prep our design to start generating output files.

Embedded thumbnail for Defining the Layer Stackup
Defining the Layer Stackup

The PCB is designed and formed as a stack of layers and the definition of the PCB layer stack is a critical element of successful printed circuit board design. In Altium Designer, the Layer Stack Manager is used to develop the printed circuit board internal design including layer-pairing, careful via design, any back drilling requirements, rigid/flex requirements, copper balancing, layer stack symmetry, and material compliance. This video guides you through creation of a layer stackup, adding the necessary layers, as well as adding an impedance profile.

Embedded thumbnail for Searching for Errors in Schematic
Searching for Errors in Schematic

Searching for Errors: Errors and mistakes happen to everyone - from beginners to professionals. So we always preach how it is paramount for your design to be validated before pushing it to the PCB. But luckily it’s pretty easy to find and analyze any errors using Altium Designer. We’ll take a look at how to find and analyze errors in your schematic.

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Juni 2, 2020
Creating Net Classes

A Net Class is a collection of nets that can be used for creating a targeted design rule. So for example, you may want all power and ground nets to have a minimum track width to handle a specific current rating. So we’ll show you how to assign these nets to a NetClass. 

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New in Altium Designer 20 Mai 6, 2020
How to Transfer Libraries to Concord Pro

This video demonstrates how the Library Migrator can quickly move database and integrated libraries to the Concord Pro workspace. Your design can be organized and verified in the Library Migrator before pushing it to the cloud. After migration, the Messages panel will display any missing information.

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New in Altium Designer 20 Apr. 29, 2020
Improved Impedance Calculator

The impedance calculator in the Layer Stack Manager now supports single and differential coplanar structures. This video shows how the impedance calculator has been improved with new coplanar transmission line structures, greater control over the dimensional properties of the physical structure, and modeling of Conductor Surface Roughness using Surface Roughness and Roughness Factor values. 

Embedded thumbnail for Propagation Delay Support
New in Altium Designer 20 Apr. 27, 2020
Propagation Delay Support

In Altium Designer 20.0, you can now selectively monitor propagation delay along the whole connection or selected objects, such as tracks, pads, and vias.

Embedded thumbnail for New Routing Capabilities
New in Altium Designer 20 Apr. 23, 2020
New Routing Capabilities

Advanced routing capabilities help you complete the most basic, as well as the most difficult, routing challenges. In Altium Designer 20.0, we’ve added intelligent control over pad entries that are capable of working with any combination of pad geometry as well as a new any angle routing mode that allows you to make beautiful traces that smoothly contours around obstacles.

Embedded thumbnail for New Length Tuning Engine
New in Altium Designer 20 Apr. 21, 2020
New Length Tuning Engine

The tuning engine in Altium Designer has been redesigned and is now better than ever. Tuning sections can be picked up and moved to new locations on the track. What is truly remarkable is that the tunings are completely dynamic and change shape and fill patterns depending on the boundaries and surroundings.

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Working with Polygons Apr. 3, 2020
How to Assign Names to Polygons

For some polygons, it is not always reasonable to use an automatically generated name so a custom name is needed. With a proper polygon name, you can quickly find the desired polygon in a list and correctly set the pour priority in relation to other polygons. By using unique names, you can create design rules that apply only to specified polygons.

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Integrating Requirements June 2025 Webinar
On-Demand Webinar Mai 28, 2025
Integrating Requirements into Your PCB Design Workflow
Join our webinar where you will learn about integrated requirements tools who can help you eliminate late-stage design changes, AI support through system requirements and integration of design requirements directly in PCB Design. Don't miss it, register now!
Streamlining Team Collaboration
On-Demand Webinar Apr. 17, 2025
Streamlining Team Collaboration in Industrial PCB Projects
Join us for our upcoming webinar to discover how Altium Designer and Altium 365 can transform your team’s collaboration and take your PCB design projects to the next level. Attend for a chance to win free access to the Altium 365 Training Bundle.
PCB CoDesign Webinar
On-Demand Webinar Jan. 24, 2024
Discover How Altium Designer 24 Revolutionizes Team Dynamics in PCB Design
Expand your collaboration skills and stay ahead of the curve with PCB CoDesign. Design teams often grapple with prolonged design cycles and coordination issues, leading to delays and inefficiencies. In the current landscape, design processes are hindered by fragmented collaboration, resulting in increased layout times and difficulties in synchronizing design updates.