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PCB Design Variants: Managing Multiple PCBA Versions

Product variations often require different component populations, alternate parts, or configuration settings while keeping the underlying PCB design unchanged. This article explains how structured variant management keeps these differences organized and ensures each configuration has the correct BOM and manufacturing outputs.

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Embedded thumbnail for  Improve Visual Accuracy with True Arcs
New in Altium's Software
Improve Visual Accuracy with True Arcs

Discover how True Arc Rendering improves arc visualization in the PCB Editor and PCB Library Editor by displaying true arcs across 2D, 3D, and Board Planning modes. This provides a more accurate representation of board geometry and helps you work with curved features with greater precision throughout the design process.

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Collaborative Engineering with Team Ribbot
Two engineers, one board, nobody's work gets wiped out

When Team Ribbot’s electrical and mechanical engineers work on the same combat-robot design, unwanted changes can mean hours of lost work. See how Altium Designer and MCAD CoDesign let the team review and selectively accept changes, enabling seamless parallel collaboration across different locations and schedules.

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New in Altium's Software
Visualize and Refine Your Harness Designs

Create detailed views of bundle contents, control wire and cable paths, and rotate physical models to accurately represent the final harness assembly. These capabilities give you greater control over harness design and help ensure your digital model reflects the physical result.

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New in Altium's Software
Introducing Agentic Requirements Engineering

Discover a new way to work with Requirements Portal through Agentic Requirements Engineering. AI agents analyze your project data and surface proposals for your approval, reducing friction in requirements management and helping align your team's shared model with your design intent.

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New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

Embedded thumbnail for  How Team Ribbot fits 40 kW of power into a 250-pound combat robot
Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

Embedded thumbnail for Just Released: Supplier Data Merging
New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

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How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

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New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

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How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

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Camera in water
Blog
Keeping Your Circuits Dry

For the home hobbyist, protecting their electrical devices usually means keeping the coffee cup or soda can away from anything that carries a large voltage. Good practice indicates that electrical devices should be housed in an enclosure to protect expensive components and reduce the risk of electric shocks from exposed circuitry. However, what do you do if the fantastic new device you’ve designed needs to work in a humid, damp, or dripping wet environment? 

PCB with old components
Blog
Tips for Updating Old PCB Designs with New Parts

Have you ever opened up an old design and wondered how much of it was still usable? Maybe you were contacted by an old client, and they want you to provide some updates on an old design. No matter what the situation is, there are times where updating old PCB designs with new parts makes sense. If done correctly and when armed with all the right information up front, you can cut down the total design time while preserving the best parts of your design in a new iteration. Here’s what you can do to update your old designs successfully and how your PCB design features can help.

Design correction
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How to Involve Customers in PCB Product Development

The more complex the product gets, the more involved your customer will need to be to ensure you’re designing to their requirements. When you’re using a data sharing system that integrates with your PCB design tools, it’s easy to give your customers visibility into the product development process. Altium 365 is the only system that integrates with Altium Designer® and gives you the ability to give anyone access to your PCB projects, including your customers and manufacturer.

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Blog
Managing PCB Manufacturing Quality Control in the Cloud

Anytime you’re looking for a fabricator to produce your new design, you should ensure they have a robust quality control program. Where can quality defects arise and how can manufacturers quickly get this information back to a design team? Sometimes emails can leave too much ambiguity and it is difficult to track progress on specific design changes in the PCB layout. If you’re planning to put a new design into high volume production, there are some basic points that should be checked during fabrication and assembly as part of a PCB manufacturing quality control program.

Connector routing
Blog
Controlling Crosstalk In Connector Pinouts

Controlling crosstalk is one of the key goals in any PCB design. In most instances, when we talk about crosstalk, it’s in reference to the unwanted interaction of the electromagnetic field traveling on one transmission line with a neighboring transmission line. But crosstalk can also occur in the connector pin out. This article will describe this type of crosstalk, the types of disruptions it causes, wherein the design cycle it needs to be factored in and how it can be successfully controlled.

History
Blog
What You Can Track in Your Altium Project History

When you’re working through a new PCB design project, and you need to keep track of your project revisions, Altium 365™ creates the ideal environment for collaborative PCB design and revision tracking. Once you upload your projects onto the cloud through the Altium 365 platform, Altium 365 creates a Git repository for your project. It allows you to make it available to collaborators through Altium Designer®. This includes a complete project history, which can be easily accessed by collaborators working on a complex project.

Quickly Compare Gerbers PCB
Blog
Gerber Compare in Altium 365's Online Platform

The moment you push your Gerbers to a manufacturer for a DFM inspection, it can be a nerve-wracking experience waiting for a response. Before you receive your working boards, there will likely be some back-and-forth communication before your board hits the fabrication line. When manufacturers and designers need to resolve problems in Gerber files before fabrication, it helps to have a Gerber compare utility. The newest version of Altium Designer now offers this feature through the Altium 365 platform, giving everyone visibility into changes to Gerbers before fabrication.

Electric car charging
Blog
California Bets on Electric Cars and Plans to Ban Gasoline Car Sales by 2035

No matter how you might feel about renewable energy and associated environmental issues, electric vehicles are becoming more mainstream and will become the primary mode of transportation in the future. For the engineering community, what’s much more interesting is how our power distribution and management infrastructure can support this shift to massive increases in the use of electricity on the grid. So what’s the rub for PCB designers?

BGA Chip
Blog
My Favorite Altium Designer Keyboard Shortcuts and Viewing Features

When you’re working through a complex PCB layout, it always helps to know the shortcuts you can use to stay productive. Altium Designer® keyboard shortcuts, and keyboard + mouse shortcuts, can help you easily walk through your PCB layout during design and as part of final checks during a design review. Here are some of my favorite keyboard shortcuts and viewing options that help me stay productive, and I hope they can do the same for you.

High-speed route
Blog
The IEEE P370 Standard for High Speed PCB Interconnects

High speed PCB interconnects have continued to remain an active challenge in modeling and simulation, particularly when dealing with broadband signals. The IEEE P370 standard is a step towards addressing the challenges faced by many designers in determining broadband S-parameters for high speed structures up to 50 GHz. Although this standard has been in the works since 2015, it finally passed board approval and appears as an active draft standard.

Memory stick
Blog
Class-D Amplifier Design and PCB Layout

Amplifiers can come in all shapes and sizes, depending on their bandwidth, power consumption, and many other factors. A Class-D amplifier design is normally used with high fidelity audio systems, and circuits for a Class-D amplifier are not too difficult to build in a schematic. If you’ve never worked with a Class-D amplifier or you’re looking for a fun audio project, follow along with this PCB layout.

RAM text
Blog
DDR5 vs. DDR6: Here's What to Expect in RAM Modules

Modern digital systems throw the digital electronics textbooks out the window, and high-speed DDR memories are a perfect example of the paradigm shift that occurs when you jump into IC and PCB design. With DDR5 still being finalized, and DDR6 now being discussed, designers who are already comfortable with DDR4 will need to consider how their design practices should adjust to accommodate the constant doubling of data speeds in these high-speed memory technologies.

Explaining the Impedance of the Crystal
Blog
Making the Most of Your Crystal Oscillator

In my experience, the somewhat vague information you might find in a typical crystal datasheet doesn’t enable an engineer to be wholly confident that their design expectations can be met. On the other hand, “blindly” adopting what the crystal datasheet says usually results in adequate frequency stability. If you want to get inside and uncover what is going on, you need to start thinking about the crystal as a phase-shifting network.

Routed PCB
Blog
How Antipads Affect Signal Integrity in Your Multilayer PCB

Antipads on vias and landing pads are a point of contention in modern PCB design, and the debate around the use of these elements in a multilayer PCB is framed as a binary choice. Like thermal reliefs, ground plane splits, and orthogonal routing, the debate around antipads on landing pads and vias is framed as an always/never choice. With today’s modern PCBs, it pays to understand the effects of antipads on signal integrity.

PCB with RF elements
Blog
How to Design a Microstrip to Waveguide Transition

RF structures can be complicated to design and layout, particularly because many RF systems lead double lives as digital systems. Getting an analog signal out of a component and into a waveguide for high isolation routing is not so simple as placing a microstrip or stripline coming off your source component. Instead, you need to create a special microstrip to waveguide transition structure to ensure strong coupling into and out of your waveguide.

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Blog
Managing PCB Polygon Pour and Copper Features in Complex Layouts

Layouts for complex electrical systems may need to make extensive use of copper pour to provide ground nets, power nets, shielding, and other copper structures for power and signal integrity. Backplanes, motherboards, RF products, and many other complex layouts will make use of copper pour and polygons that can’t be easily placed as custom components. The rules-driven design engine in Altium Designer® also ensures that any PCB polygon pour you place in your PCB layout will comply with clearance rules and will be checked against other electrical design rules.

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Embedded thumbnail for How to Set Up Flex PCB Materials in Altium
How-To's
How to Set Up Flex PCB Materials in Altium

Discover how to set up flex and rigid-flex PCB materials in Altium with the Layer Stack Manager. In this tutorial, you’ll follow the key steps for defining polyimide cores, adhesive layers, coverlay, and stiffeners helping you build accurate, production-ready rigid-flex PCB designs.

Embedded thumbnail for How Benchmark Unifies Hardware Development with the Altium Platform
Altium Stories
How Benchmark Unifies Hardware Development with the Altium Platform

Discover our latest customer success story and see how Benchmark streamlined hardware development using the Altium Platform. By leveraging a unified environment with real-time data, synchronized ECAD-MCAD workflows, and built-in collaboration tools, their engineering teams eliminated manual handoffs, improved cross-domain visibility, and accelerated project delivery while staying perfectly aligned.

Embedded thumbnail for ESP32-S3 Design Deep Dive: Power, RF, and Layout Best Practices
How-To's
ESP32-S3 Design Deep Dive: Power, RF, and Layout Best Practices

Explore our detailed design review of a custom ESP32-S3 PCB. This four-layer board is built around the ESP32-S3 microcontroller chip (not the standard module) and includes an integrated LiPo charging circuit, USB-C with data line protection, NCP voltage regulators, and a ceramic chip antenna with a properly tuned impedance matching network.

Embedded thumbnail for Working as One for What Matters Most | How Benchmark Unifies Engineering Teams
Altium Stories
Working as One for What Matters Most | How Benchmark Unifies Engineering Teams

See how Benchmark Electronics uses Altium’s collaborative hardware development platform to unify its electrical, mechanical, and software engineering teams. By replacing manual processes, disconnected tools, and siloed workflows with a shared workspace, Benchmark unlocked a new way of working.

Embedded thumbnail for PCB Design Tips to Improve RF Power Amplifier Layout
How-To's
PCB Design Tips to Improve RF Power Amplifier Layout

Take a deeper look at RF power amplifier PCB design as we expand on our original 6 GHz RF signal generator tutorial with an in-depth design review. Discover essential layout optimization techniques such as switching regulator routing, feedback loop placement, stitching via implementation, and effective copper balancing.

Embedded thumbnail for How Altium's Assembly Assistant unifies Quantum Systems' Dev Process
Altium Stories
How Altium's Assembly Assistant unifies Quantum Systems' Dev Process

Quantum Systems develops unmanned drone systems for aerial intelligence and rapid, field-ready innovation. With the Assembly Assistant, their team streamlined a once tedious prototype build process, eliminating manual exports, file conversions, and unnecessary guesswork.

Embedded thumbnail for Creating Stacking Stripes for PCB Fabrication: Altium Tutorial
How-To's
Creating Stacking Stripes for PCB Fabrication: Altium Tutorial

Watch our new tutorial where we demonstrate how to place stacking stripes along the edge of a PCB and configure design rules to control clearances. In this video, you’ll learn how to create a dummy net, use the query system to apply rules specifically to stacking stripes, and leverage split planes on internal layers.

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How-To's
Empower Your Designs with Advanced Power Analysis

Power Analyzer brings clarity. Agile Teams brings control. Combined, they help teams deliver reliable hardware with confidence.

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How-To's
Component Selection Process Tips for PCB Design

Explore our new component selection tutorial and learn Zach Peterson’s proven approach to finding and choosing parts that take your electronic designs from good to exceptional.

Embedded thumbnail for Signal Analyzer by Keysight Promo Video
How-To's
Signal Analyzer by Keysight Promo Video

Design faster, collaborate smarter, and catch signal integrity issues early with Altium Agile Teams and the Signal Integrity Analyzer by Keysight — both integrated directly into Altium Designer Agile. Check out our new promo video to learn more.

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How-To's
NFC Reader Testing: Flashing and Validating the Project

Join Zach Peterson as we build and test an NFC reader board from start to finish. You’ll see how a custom NFC reader goes from manufacturing to working hardware, with step-by-step guidance on firmware flashing, power checks, and RFID tag detection.

Embedded thumbnail for Power Analyzer by Keysight Promo Video
How-To's
Power Analyzer by Keysight Promo Video

Unlock faster, more reliable PCB design with Altium Designer Agile Teams and Power Analyzer by Keysight. Integrated directly inside Altium Designer, this powerful combination enables fast, secure, and adaptive collaboration helping engineering teams move quickly, stay aligned, and scale confidently. Watch this short video to see how this software improves your PCB design process.

Embedded thumbnail for Do 90-Degree Bends Destroy Signal Integrity? The Surprising Answer
How-To's
Do 90-Degree Bends Destroy Signal Integrity? The Surprising Answer

Discover why the long-held belief about 90-degree PCB traces may be more myth than reality. This video explains key signal integrity principles and uncovers insights that can help you make more informed design decisions.

Embedded thumbnail for Taking Control Without Adding Complexity – Presentation Embedded World North America 2025
New in Altium Designer 20
Taking Control Without Adding Complexity – Presentation Embedded World North America 2025

See how Altium makes project oversight faster and smarter with automated workflows, real-time tracking, and connected design data without adding work for engineers. Watch our Embedded World North America 2025 presentation to learn more.

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Embedded World 2025
Demonstration Altium DISCOVER - Embedded World North America 2025

Check out our live demo from Embedded World North America 2025 showcasing Octopart Discover. In this video, you’ll see how the platform helps reduce sourcing risk, shorten design cycles, and keep projects moving forward with confidence.

Embedded thumbnail for Altium Agile for Modern Electronics Development - Presentation Embedded World North America 2025
Embedded World 2025
Altium Agile for Modern Electronics Development - Presentation Embedded World North America 2025

Watch our presentation from Embedded World North America 2025 to learn how Altium Agile brings structure, visibility, and velocity to modern hardware development. Discover how multidisciplinary teams can eliminate workflow chaos, track progress in real time, and accelerate delivery without compromising quality.

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Integrating Requirements June 2025 Webinar
On-Demand Webinar Mai 28, 2025
Integrating Requirements into Your PCB Design Workflow
Join our webinar where you will learn about integrated requirements tools who can help you eliminate late-stage design changes, AI support through system requirements and integration of design requirements directly in PCB Design. Don't miss it, register now!
Streamlining Team Collaboration
On-Demand Webinar Apr. 17, 2025
Streamlining Team Collaboration in Industrial PCB Projects
Join us for our upcoming webinar to discover how Altium Designer and Altium 365 can transform your team’s collaboration and take your PCB design projects to the next level. Attend for a chance to win free access to the Altium 365 Training Bundle.
PCB CoDesign Webinar
On-Demand Webinar Jan. 24, 2024
Discover How Altium Designer 24 Revolutionizes Team Dynamics in PCB Design
Expand your collaboration skills and stay ahead of the curve with PCB CoDesign. Design teams often grapple with prolonged design cycles and coordination issues, leading to delays and inefficiencies. In the current landscape, design processes are hindered by fragmented collaboration, resulting in increased layout times and difficulties in synchronizing design updates.