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PCB Design Variants: Managing Multiple PCBA Versions

Product variations often require different component populations, alternate parts, or configuration settings while keeping the underlying PCB design unchanged. This article explains how structured variant management keeps these differences organized and ensures each configuration has the correct BOM and manufacturing outputs.

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New in Altium's Software
Improve Visual Accuracy with True Arcs

Discover how True Arc Rendering improves arc visualization in the PCB Editor and PCB Library Editor by displaying true arcs across 2D, 3D, and Board Planning modes. This provides a more accurate representation of board geometry and helps you work with curved features with greater precision throughout the design process.

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Collaborative Engineering with Team Ribbot
Two engineers, one board, nobody's work gets wiped out

When Team Ribbot’s electrical and mechanical engineers work on the same combat-robot design, unwanted changes can mean hours of lost work. See how Altium Designer and MCAD CoDesign let the team review and selectively accept changes, enabling seamless parallel collaboration across different locations and schedules.

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New in Altium's Software
Visualize and Refine Your Harness Designs

Create detailed views of bundle contents, control wire and cable paths, and rotate physical models to accurately represent the final harness assembly. These capabilities give you greater control over harness design and help ensure your digital model reflects the physical result.

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New in Altium's Software
Introducing Agentic Requirements Engineering

Discover a new way to work with Requirements Portal through Agentic Requirements Engineering. AI agents analyze your project data and surface proposals for your approval, reducing friction in requirements management and helping align your team's shared model with your design intent.

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New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

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Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

Embedded thumbnail for Just Released: Supplier Data Merging
New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

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How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

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New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

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How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

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Altium 365 SOC 2 Type 1 Certified
Blog
Announcing SOC 2 Type 1 Certification for Altium 365

We are pleased to announce that Altium 365 is officially SOC 2 Type 1 certified. System and Organization Controls (SOC) 2 is a widely recognized attestation of security compliance defined by the AICPA and is considered the standard for ensuring data security and operational maturity. A SOC 2 certification provides valuable information for companies to assess the quality of the security provided by a service such as Altium 365.

Three ways to manage your BOM costs
Blog
Improving Supply Chain Success with BOM Management

It’s no secret that component shortages have become more frequent this year. Companies will continue to grapple with supply chain challenges into 2022 and beyond. The impact of manufacturing delays can be substantial if a part is not available. Delays occur and sales plans get put on hold. It can also be very expensive and risky to replace parts from multiple sources. Fortunately, many shortages can be avoided by introducing proactive supply chain practices.

Reliability and failure analysis
Blog
Overview of PCB/PCBA Reliability and Failure Analysis

Reliability testing and failure analysis of a PCB/PCBA go hand-in-hand; when designs are stressed to the limit, their failure modes need to be determined through thorough inspection and analysis. To get started on this topic, it’s important to understand the qualification aspects that will govern your bare board design and the PCBA. We’ll look at the various dimensions of PCB/PCBA reliability, as well as some of the standard failure analysis techniques used to identify potential design change requirements.

Plane and Cavity Resonances
Blog
When Do PCB Power Plane Resonances Occur?

By now, designers should be aware of some important behavior involved in power delivery to components in a PCB, particularly for digital components. All digital components produce and manipulate wideband signals, where the frequency content theoretically extends up to infinite frequency. As such, some radiation may propagate through your PCB, leading to resonant behavior that is not observed on the power rail.

Selecting a plating material
Blog
How to Choose PCB Plating for Your Finished Board

Once your board passes through the standard PCB fabrication process, the bare copper in your PCB will be ready for the application of a surface finish. PCB plating is applied to protect any copper in your PCB that would be exposed through the solder mask, whether it’s a pad, via, or other conductive element. In this article, I’ll run over the different PCB plating material options and their advantages in your PCB. 

What is the PCB Supply Chain?
Blog
What is the PCB Supply Chain?

The PCB supply chain encompasses multiple components, raw materials, and the PCB itself. PCBs and PCB assemblies are often the most technically complex components that are purchased for electronic assemblies and products. The complexity of modern PCBs leads to several challenges for a supply chain management team that may be significantly different when compared with other commodities the team manages. In this brief guide, we'll look in-depth at the PCB supply chain, and specifically what falls within the purview of a procurement and supply chain management team.

What is mode conversion
Blog
A Guide to Mode Conversion, Its Causes, and Solutions

On interconnects, such as board-to-board connections or cascaded transmission line arrangements, you have an important EMC compliance metric that is sometimes overlooked. This is mode conversion, which can be visualized in an S-parameter measurement for differential and common-mode signal transmission. In this article, we’ll look at a short overview of mode conversion in high-speed design with some examples from common differential standards.

Pad and via sizing
Blog
PCB Via Size and Pad Size Guidelines

There are some aspects of PCB design and layout that seem deceptively simple, and yet they have a complex answer that is related to many important aspects of manufacturing. One of these design aspects is the match between PCB via size and pad size. Obviously, these two points are related; all vias have a landing pad that supports the via and provides a place to route traces into a via pad. However, there are some important sizing guidelines to follow when the matching pad and via sizes, and this match is an important element of DFM and reliability.

Differential Microstrip Impedance
Blog
Differential Microstrip Impedance Calculator

Are you looking for a free tool that you can use to calculate the impedance of differential microstrips? We created a simple tool you can use to calculate differential microstrip impedance for a given geometry and dielectric constant. If you’ve been looking for an accurate differential microstrip impedance calculator, then the calculator below is certainly one of the best free tools you’ll find on the internet before you start using field solvers to determine differential pair impedance.

PCB DFM Check
Blog
Getting Through a PCB DFM Check

In this article, we’ll discuss the key design features to implement, and steps to take prior to fabrication that will help prevent some common DFM problems. I’ll also provide examples of where I commonly see these PCB DFM problems in signal integrity circuits.

Spreading Inductance
Blog
What is Spreading Inductance?

If you’re working with a high-speed digital component, there are some simple power integrity rules that should be followed. However, there is one quantity that is sometimes ignored when building a PDN impedance simulation: the spreading inductance of your plane pair. Here are some points designers should know about the spreading inductance of a plane pair.

PCB Design Basics for New Designers
Blog
PCB Design Basics for New Designers

In this article, I’ll present some design basics that every new designer should follow to help ensure their design process is successful. Some of these points may challenge the conventional view of how circuit boards are constructed, but they are intended to help balance low noise signaling, manufacturability, and ease of solving a layout.

Selecting Materials for High Voltage PCB Design and Layout
Blog
Selecting Materials for High Voltage PCB Design and Layout

High voltage PCBs are subject to certain safety and reliability concerns that you won’t find in most other boards. If your fabrication house specializes in high voltage PCBs and keeps materials in stock, they can likely recommend a material set, as well as a standard stackup you might use for certain voltage ranges and frequencies. If you need to choose your own materials, follow the tips below to help you narrow down to the right material set.

Via tenting in PCB Layout
Blog
When to Use Tented Vias in Your PCB Layout

There are some guidelines I see many designers implement as a standard practice, often without thinking about it. Some of these practices are misunderstood or implemented without best practices. Others are implemented without thinking about the potential problems. One of these is the use of tented vias, which is sometimes implemented in a PCB layout by default. Is this always the right practice?

Capacitive load termination
Blog
How to Impedance Match and Terminate Capacitive Loads

The idea of a purely capacitive load is something of a fallacy. Yes, capacitors exist, but all capacitors are non-ideal, and it is this deviation from a theoretical capacitance that determines how to impedance match a load that exhibits capacitive behavior. Let’s take a look at this important aspect of interconnect design and see what it really means to terminate a capacitive load.

Using Altium 365 Over Your Vanilla Version Control System
Blog
Using Altium 365 Over Your Vanilla Version Control System

There are all sorts of version control systems out there that people have been using with their PCB design software. As discussed in Why Use a Version Control System, we looked at different options ranging for local hard drive storage to sophisticated online revisioning systems. In this article we will be reviewing the differences between a standard VCS and Altium 365.

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Altium Designer's 25 Quantitative Benefits
Unveiling 99% Task Time Efficiency

This video showcases Altium Designer 25’s PCB Section View, a powerful tool for detailed circuit analysis and optimization. Learn how it enhances precision, improves performance, and simplifies complex PCB layouts with real-world applications.

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How-To's
Bottom Terminated Component Guide: Footprint Design Best Practices

Want to create a reliable footprint for your PCB design? Watch our latest video with Zach Peterson and learn best practices for designing PCB footprints for bottom-terminated components. This tutorial covers how to properly design paste masks for QFNs, BGAs, and other bottom-terminated packages to prevent common assembly issues.

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Altium Designer's 25 Quantitative Benefits
Design 4x Faster with Altium Designer 25

PCB CoDesign in Altium Designer 25 enables multiple engineers to collaborate on a single PCB design, saving over 10 minutes and 300+ clicks. With an intuitive compare-and-merge workflow, teams can efficiently resolve conflicts and streamline their design process. Check out this video to learn more, and use the Benefit Calculator to see your potential time savings: https://www.altium.com/benefit-calculator.

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New in Altium Designer 25
Empowering Hybrid Designs with Wire Bonding

Our latest whitepaper on Wire Bonding technology is now available! It explores the role of wire bonding in modern PCB design and how Altium Designer 25 enhances the process with dedicated features. Access it here: Wire Bonding Whitepaper.

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Altium Designer's 25 Quantitative Benefits
8 Times Faster Simulations Using Altium Designer 25

Speed up your simulations with Altium Designer 25—now up to 8x faster! Watch our comparison to see how built-in simulation slashes processing time, saving you valuable minutes on every task.

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New in Altium Designer 25
Harness Design Top 5 Improvements in Altium Designer 25

Harness Design in Altium Designer 25 just got a major upgrade! This video showcases the top five new features that improve flexibility, organization, and efficiency in your wiring workflow. Watch now to see these enhancements in action and take your designs to the next level!

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Altium Stories
HitIQ uses Altium solutions to better understand brain injuries in sports sciences

Watch our video about HitIQ and theirs usage of Altium's software to develop a Smart Mouthguard, an advanced concussion management solution. Our software accelerated their development, improved accuracy, and its helpful for detecting and managing sports-related brain injuries.

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New in Altium Designer 25
Boost Team Productivity with Seamless Collaboration - Recording Preview

Discover how to enhance your PCB design workflow with Altium Designer and Altium 365. Learn to speed up tasks, enhance collaboration, connect teams, and optimize part selection—all in one seamless environment.

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How-To's
Altium Tutorial: Harness Design to Multi-Board Assembly Workflow

Watch our latest tutorial on Harness Design and Multi-board, where we showcase best practices for Harness Design, MCAD collaboration, and manufacturing documentation generation to enhance your PCB assembly workflow.

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Altium Stories
Smart Mouthguard Impacting Concussion Science

Check out our latest Customer Success Story about HitIQ, founded by former AFL player Nathan Murphy. HitIQ harnessed Altium’s design and collaboration tools to develop its Smart Mouthguard—an advanced concussion management solution. The team utilized Altium Designer’s Rigid-Flex PCB capabilities and Constraint Manager, along with Altium 365’s Web Viewer and Cloud Storage, to create a compact yet highly functional design while enhancing cross-functional collaboration.

Embedded thumbnail for The Hidden Dangers of PCB File Sharing (And the One Solution You Need)
How-To's
The Hidden Dangers of PCB File Sharing (And the One Solution You Need)

Protect your PCB designs from security risks! This video uncovers hidden vulnerabilities in traditional file-sharing methods and shows how encrypted file transfers can safeguard your intellectual property. Learn why email and unsecured cloud storage aren’t enough—and explore secure collaboration solutions used by leading companies.

Embedded thumbnail for Optimized for Success: Advanced PCB Features in Altium Designer - Recording Preview
New in Altium Designer 25
Optimized for Success: Advanced PCB Features in Altium Designer - Recording Preview

Unlock the power of Altium Designer 25 to streamline your PCB design process. With advanced features like dynamic phase matching and enhanced signal integrity tools, you’ll improve efficiency and reduce errors. Watch the webinar recording now to see how this release can elevate your design workflow!

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Altium Stories
Engineering collaboration across Disciplines with Altium 365 and Design+Industry

Watch how D+I Part of Capgemini leverages Altium 365 to connect engineering disciplines, enhancing collaboration between electronics, mechanical, and industrial design teams. Their refined design process showcases how diverse expertise drives innovation.

Embedded thumbnail for High-Speed PCB Design: Mastering EMI/EMC on 8+ Layer Boards
How-To's
High-Speed PCB Design: Mastering EMI/EMC on 8+ Layer Boards

Watch our tutorial on designing high-speed PCBs with eight or more layers while minimizing EMI/EMC issues. This video is a must-watch for engineers and designers working with high-speed digital systems, including FPGAs, microprocessors, and high-speed communication interfaces. Learn how to ensure your designs meet EMC standards and achieve optimal signal integrity.

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How-To's
Standard Stackup + Controlled Impedance Deep Dive

Check out our brand-new video where Tech Consultant Zach Peterson explores controlled impedance and controlled stackup design in PCB manufacturing. He breaks down their advantages and limitations, shows how to specify impedance in Altium Designer, and answers a viewer question about using controlled impedance with a standard stackup.

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Kickstart Your Rigid-Flex Journey
Kickstart Your Rigid-Flex Journey: Part IV - MCAD Integration

The final episode of Kickstart Your Rigid-Flex Journey covers MCAD integration with Altium Designer. Hosted by Piet Callemeyn, this video walks through using MCAD CoDesigner, collaborating with mechanical engineers, and syncing design changes.

Full series available here: Kickstart Your Rigid-Flex Journey Series

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Integrating Requirements June 2025 Webinar
On-Demand Webinar Mai 28, 2025
Integrating Requirements into Your PCB Design Workflow
Join our webinar where you will learn about integrated requirements tools who can help you eliminate late-stage design changes, AI support through system requirements and integration of design requirements directly in PCB Design. Don't miss it, register now!
Streamlining Team Collaboration
On-Demand Webinar Apr. 17, 2025
Streamlining Team Collaboration in Industrial PCB Projects
Join us for our upcoming webinar to discover how Altium Designer and Altium 365 can transform your team’s collaboration and take your PCB design projects to the next level. Attend for a chance to win free access to the Altium 365 Training Bundle.
PCB CoDesign Webinar
On-Demand Webinar Jan. 24, 2024
Discover How Altium Designer 24 Revolutionizes Team Dynamics in PCB Design
Expand your collaboration skills and stay ahead of the curve with PCB CoDesign. Design teams often grapple with prolonged design cycles and coordination issues, leading to delays and inefficiencies. In the current landscape, design processes are hindered by fragmented collaboration, resulting in increased layout times and difficulties in synchronizing design updates.