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PCB Design Variants: Managing Multiple PCBA Versions

Product variations often require different component populations, alternate parts, or configuration settings while keeping the underlying PCB design unchanged. This article explains how structured variant management keeps these differences organized and ensures each configuration has the correct BOM and manufacturing outputs.

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New in Altium's Software
Improve Visual Accuracy with True Arcs

Discover how True Arc Rendering improves arc visualization in the PCB Editor and PCB Library Editor by displaying true arcs across 2D, 3D, and Board Planning modes. This provides a more accurate representation of board geometry and helps you work with curved features with greater precision throughout the design process.

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Collaborative Engineering with Team Ribbot
Two engineers, one board, nobody's work gets wiped out

When Team Ribbot’s electrical and mechanical engineers work on the same combat-robot design, unwanted changes can mean hours of lost work. See how Altium Designer and MCAD CoDesign let the team review and selectively accept changes, enabling seamless parallel collaboration across different locations and schedules.

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New in Altium's Software
Visualize and Refine Your Harness Designs

Create detailed views of bundle contents, control wire and cable paths, and rotate physical models to accurately represent the final harness assembly. These capabilities give you greater control over harness design and help ensure your digital model reflects the physical result.

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New in Altium's Software
Introducing Agentic Requirements Engineering

Discover a new way to work with Requirements Portal through Agentic Requirements Engineering. AI agents analyze your project data and surface proposals for your approval, reducing friction in requirements management and helping align your team's shared model with your design intent.

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New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

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Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

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New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

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How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

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New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

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How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

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Sharing Settings in Altium 365
Blog
Granular Sharing — Role and Group Management

With Altium 365, you can grant permission to teams or users based on the specific needs of a project. We have expanded Altium 365’s file-sharing setting, giving you more granular control over who can download source files and reshare projects with others

Use your DRCs
Blog
Design Rule Checking in the PCB Design Workflow

Any time you design a PCB, and you want to turn it into a real product, you will have to make sure the design obeys the constraints within the standard PCB manufacturing process. This imposes multiple rules on any design, and ECAD software will enforce design rules as you create the board to ensure you obey these important constraints. Make sure you enforce the right design rules at the beginning of the PCB design workflow 

How to select high frequency materials
Blog
Best Practices for High-Frequency PCB Material Selection

High frequency PCB design can seem esoteric, and I've heard many an engineer describe it as "black magic"! The subject is also a bit confusing, especially once someone asks which frequencies could be reasonably considered "high". Before you do anything inside the layout for a high-speed or RF PCB, you will need to pay attention to the materials being used in the board. If you're unsure which high frequency PCB materials you should use, then keep reading to learn more.

PCB Noise Reduction
Blog
PCB Noise Reduction: Do You Need Isolation, Shielding, or Filters?

Of all the noise and operational challenges designers face in their PCBs, there is one overarching problem that is arguably most popular: electronic noise. It could originate as an SI/PI problem, it could possibly arise from some external source, or it could be good old-fashioned crosstalk! These tend to fall into three categories: adding shielding, doing something to create isolation, or placing filters. Let's look at all of these as they tend to be the default solution set when confronted with many noise problems.

What’s New in Altium 365
Blog
What’s New in Altium 365: Version Control for Hardware, Layer Stackup in Web Viewer, and SOC 2 Type 1 Certification

In February, we hit a new record in the number of users on the platform. The Altium 365 user community is now 20,000 strong! You can now migrate from an external version control system to Altium 365 preserving the history of commits. We also received the SOC 2 Type 1 certification from KPMG, made layer stack available in the web viewer, and added the brand new capability to track tasks in the context of your design project. Keep reading to learn more!

Rigid-Flex in Altium Designer
Blog
Support for Rigid-Flex in Altium Designer

Rigid-flex in Altium Designer starts with designing a manufacturable PCB layer stack complete with via transitions and any calculated impedance requirements. Flex sections also need to be placed in the layer stack before moving into the PCB layout. Once inside the PCB editor, bending lines can be clearly defined in the PCB layout, and these can be visualized in Altium Designer's 3D PCB design tools. Keep reading to see how Altium Designer supports your flex and rigid-flex designs.

Specifying your stackup
Blog
Communicating PCB Layer Stackup Needs to Manufacturers

In the business of PCB design, communicating needs to manufacturers and vendors is a top priority. The context of our requests is sometimes lost either by not providing the correct information, not listing enough information, or not giving any information. Although the experienced PCB designer can take steps to specify everything they want to see in their PCB stackup, eventaully the manufacturer will handle that decision in an effort to balance available materials with processing capabilities and yield.

Risk Vs. Reward
Blog
Risk Vs. Reward

During the recent IPC APEX expo, there was a lot of discussion about SAP, or semi-additive PCB processes.  As with any new technology adoption there were people that are excited to jump right in and start designing with much finer feature sizes and work through the inevitable changes to the traditional thought process. Others are in a "let’s wait and see" mode and of course there are a few skeptics there as well, so keep reading to learn more.

Parasitic Extraction for your traces
Blog
Parasitic Extraction with an Electromagnetic Solver in PCB Routing

Parasitic extraction: the integrated circuit design community must grapple with this task on a daily basis, especially once gate features are reduced below ~350 nm and chips run at high switching speeds. The PCB community also has to deal with this idea in order to better design power delivery networks, interconnects with precise impedance, and properly quantify crosstalk and coupling mechanisms.

PCB
Blog
Ebook: PDN Simulation and Analysis Guide

Most designers don’t realize they need to worry about power integrity until they have a power integrity problem. Other designers might build boards that can’t handle the demands of modern digital and high frequency components, and they may not realize the problems that lurk in their power delivery network (PDN). Although the basic concepts involved in designing for power integrity are well-known, myths about power integrity abound, and designers need tools to help them evaluate and qualify power integrity in a PDN.

Ferrites in PDN Simulation
Blog
Ferrite Beads and Transfer Impedance in a PDN Simulation

The use of ferrites in a PDN is one design recommendation that is fraught with unclear guidance and over-generalized recommendations. If you see an application note or a reference design that recommends placing a ferrite in a PDN, should you follow this in your specific design, or should you ignore this and focus on adding capacitance? 

PCB Design Outputs
Blog
Overview of PCB Design Output Files

Before your board can be put into production and prepared for assembly, you have to generate a set of files that assist your manufacturer. These are your PCB design output files, also known as manufacturing files, fabrication data, assembly files, and a host of other names. Before you send your design file off to a manufacturer in an email, make sure to get a list of their required fabrication and assembly files first. If you’re a new designer, take some time to read over the basic PCB manufacturing file extensions below.

How transformers work
Blog
Transformer Theory Made Simple

Transformers can provide very effective signal isolation and are used to manipulate AC voltage and current levels. They can achieve all this with a greater than 95% power efficiency, which is why we commonly see them used in bench power supplies, audio gear, computers, kitchen appliances, and wall-warts. However, transformer theory can be unintuitive and in this article we answer on questions about them

Take advantage of the VCS-based workflow in Altium 365
Blog
Using Altium 365 Over Your Vanilla Version Control System

There are all sorts of version control systems (VCS) out there that people have been using with their PCB design software. As discussed in Why Use a Version Control System, we looked at different options ranging for local hard drive storage to sophisticated online revisioning systems. In this article we will be reviewing the differences between a standard VCS and Altium 365.

Recovering Copper Losses
Blog
Recover Conductor Losses By Clearing Your PCB Ground Layer

Controlled impedance routing at high frequencies is difficult enough, and it's important to make sure that you stay within your loss budget on long routes or in lossy media. When you have to route a long trace or a long differential pair to a connector or another component, what can you do if you're reaching the end of your loss budget? In this article, we’ll take a look at the skip reference routing method and explain how it can help recover some loss budget in a lossy interconnect.

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How To Work with Power Analyzer by Keysight
Configuring Autorecognition

Before using the Power Analyzer by Keysight, it is important to configure certain parameters. In this video, we will demonstrate how to properly set up the software for auto-recognition.

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How To Work with Power Analyzer by Keysight
Adding Power Nets for Simulation

One of the most important things when designing your PCB is to check and measure the quality of electrical power for your project. Power Analyzer by Keysight offers you the ability to simulate how power is distributed on your PCB. In this video, we will show you how to prepare power nets for simulation in Altium Designer.

Embedded thumbnail for How to Use Transmission Lines in RF Design
How-To's
How to Use Transmission Lines in RF Design

High frequency signals are carried on circuit boards via transmission lines. Learn the differences between standard 50 ohm impedance microstrip lines and coplanar transmission lines in this video. We also explore the best-use cases for coplanar transmission lines, how they impact loss and interference, dielectric thicknesses, and more.

Embedded thumbnail for How to Reverse Engineer a PCB from Gerber Files
How-To's
How to Reverse Engineer a PCB from Gerber Files

Have you ever done a reverse-engineering? In this video we walk you through the process how to prepare a PCB from Gerber files, using a variety of methods, including via CAMtastic in Altium Designer.

Embedded thumbnail for How to Use Power Regulator Circuits in Series and Parallel
How-To's
How to Use Power Regulator Circuits in Series and Parallel

In this tutorial video we show you two ways to get more power out of your power supply using power regulator circuits in series and in parallel.

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How-To's
Measuring in the PCB

Altium Designer gives you fine grained control over how you measure object distances in the PCB. When spacing is such a critical aspect of board layout, this control is absolutely necessary. We'll show you how to utilize the measure distance command and measure selected objects, as well as how to measure tracks and faces of 3D bodies.

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How-To's
Polygon: Polygon Creation

Learn how to create polygon pours to ensure proper copper distribution on your board.

Embedded thumbnail for How to work with cursors in the simulation results?
How-To's
How to work with cursors in the simulation results?

Cursors are one of the most indispensable tools for modeling results. They do not require long study, are easy to use and give an instant answer to the main questions.

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How-To's
3D view control

Learn how to use the 3D display mode of the PCB and learn to control the camera in this mode in this video.

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How-To's
Query Language: How to Easily Create Expressions

In this video the main tools which allow to simplify the process of building a query in Altium Designer will be considered. There are several such tools and each of them has its own limitations and peculiarities of use.

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How-To's
PCB Classes overview

Are there too many primitives on the board? Having trouble creating design rules? This video gives a brief overview of the classes of primitives that can be created on the board, as well as the possibilities for their further use.

Embedded thumbnail for Creating a BGA Footprint with the Footprint Wizard
How-To's
Creating a BGA Footprint with the Footprint Wizard

Altium Designer makes it easy to create a BGA footprint using our IPC compliant footprint wizard. We'll show you how easily you can create and modify a BGA footprint using the footprint wizard.

Embedded thumbnail for How to work with Pad Classes on PCB?
How-To's
How to work with Pad Classes on PCB?

Sometimes it is required to set different design rules for a different set of pads on the board. The easiest way is to use pad classes and in this video we'll show you how easy it is to create and apply them.

Embedded thumbnail for How to work with multivariate calculations?
How-To's
How to work with multivariate calculations?

Additional modes for obtaining temperature, parametric dependencies and probabilistic distribution by the Monte Carlo method are performed together with basic calculations and allow expanding the possibilities for analyzing design results.

Embedded thumbnail for How to calculate Transient Analysis?
How-To's
How to calculate Transient Analysis?

Transient Analysis simulates the reaction of a circuit over a period of time. It can be supplemented by Fourier Analysis and the use of Initial Conditions.

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How-To's
BOM Comments

Convenient interaction and coordination of the Active BOM with the help of comments is possible both from the web version of the project and from the Altium Designer between participants of the same and different roles.

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Integrating Requirements June 2025 Webinar
On-Demand Webinar Mai 28, 2025
Integrating Requirements into Your PCB Design Workflow
Join our webinar where you will learn about integrated requirements tools who can help you eliminate late-stage design changes, AI support through system requirements and integration of design requirements directly in PCB Design. Don't miss it, register now!
Streamlining Team Collaboration
On-Demand Webinar Apr. 17, 2025
Streamlining Team Collaboration in Industrial PCB Projects
Join us for our upcoming webinar to discover how Altium Designer and Altium 365 can transform your team’s collaboration and take your PCB design projects to the next level. Attend for a chance to win free access to the Altium 365 Training Bundle.
PCB CoDesign Webinar
On-Demand Webinar Jan. 24, 2024
Discover How Altium Designer 24 Revolutionizes Team Dynamics in PCB Design
Expand your collaboration skills and stay ahead of the curve with PCB CoDesign. Design teams often grapple with prolonged design cycles and coordination issues, leading to delays and inefficiencies. In the current landscape, design processes are hindered by fragmented collaboration, resulting in increased layout times and difficulties in synchronizing design updates.