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PCB Design Variants: Managing Multiple PCBA Versions

Product variations often require different component populations, alternate parts, or configuration settings while keeping the underlying PCB design unchanged. This article explains how structured variant management keeps these differences organized and ensures each configuration has the correct BOM and manufacturing outputs.

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Embedded thumbnail for  Improve Visual Accuracy with True Arcs
New in Altium's Software
Improve Visual Accuracy with True Arcs

Discover how True Arc Rendering improves arc visualization in the PCB Editor and PCB Library Editor by displaying true arcs across 2D, 3D, and Board Planning modes. This provides a more accurate representation of board geometry and helps you work with curved features with greater precision throughout the design process.

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Collaborative Engineering with Team Ribbot
Two engineers, one board, nobody's work gets wiped out

When Team Ribbot’s electrical and mechanical engineers work on the same combat-robot design, unwanted changes can mean hours of lost work. See how Altium Designer and MCAD CoDesign let the team review and selectively accept changes, enabling seamless parallel collaboration across different locations and schedules.

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New in Altium's Software
Visualize and Refine Your Harness Designs

Create detailed views of bundle contents, control wire and cable paths, and rotate physical models to accurately represent the final harness assembly. These capabilities give you greater control over harness design and help ensure your digital model reflects the physical result.

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New in Altium's Software
Introducing Agentic Requirements Engineering

Discover a new way to work with Requirements Portal through Agentic Requirements Engineering. AI agents analyze your project data and surface proposals for your approval, reducing friction in requirements management and helping align your team's shared model with your design intent.

Embedded thumbnail for Simplify Rule Set Updates and Replacement
New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

Embedded thumbnail for  How Team Ribbot fits 40 kW of power into a 250-pound combat robot
Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

Embedded thumbnail for Just Released: Supplier Data Merging
New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

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How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

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New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

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How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

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Tuning dialog
Blog
Altium Designer 22.7 Update

We are happy to announce that the Altium Designer 22.7 update is now available. Altium Designer 22.7 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

The Positive Impact of Supply Chain Visibility on Design to Cost
Blog
The Positive Impact of Supply Chain Visibility on Design to Cost

Design to cost is a lofty idea that is only perfectly executed when supply and demand for components are in perfect harmony. Unfortunately, the current landscape for component sourcing makes design to cost more of a balancing act rather than an exercise in price reduction. To help designers in their efforts to balance cost, capabilities, and procurement, we created this ebook to help users understand how modern supply chain tools can help in these complex design problems.

Evaluating Stubs on PCIe Lanes
Blog
A Brief Study of Stubs on a PCIe Connector

Stubs are an important topic in high-speed PCB design, and there is a longstanding guideline that stubs should always be removed from all vias on high-speed digital interconnects. While stubs are bad for high-speed lines, they do not always need to be removed. What is more important is to predict the loss profile and frequencies, and to floorplan appropriately to try and prevent such losses.

Surface Layer DFM and Cleanup
Blog
PCB Layout Cleanup Before Manufacturing

Once you finish your placement and routing in your PCB layout, it can be tempting to wrap up the layout and send everything in directly to manufacturing. The reality is that the board may still need some work before it is considered finished. The cleanup you perform at the final stage of PCB layout will help you catch any outstanding errors that can't be programmed into your DRC engine, and it gives you a chance to add any outstanding details to the surface layers.

Low Cost and Professionally Built LED Panel
Blog
Insulated Metal Substrates: Building an LED Panel

In this project we’ll be building a moderate sized LED panel on insulated metal substrate (IMS). This light panel has three different white balance High CRI LED types on it, warm, neutral and cool. By changing the brightness of the different white balances, the light from the panel can be adjusted to match other lighting, making it perfect for film use - but also creating perfect lighting for electronics work. As with all my projects, this LED panel is open source, you can find the Altium project files over on my GitHub released under the permissive MIT License.

DFM For Your Materials
Blog
DFM in PCB Material Selection

Every design should begin with selecting the materials that will appear in the PCB stackup, as well as arranging layers in the stackup to support layout and routing. This section of our PCB manufacturing andc DFM crash course focuses on selecting the right materials for your PCB design. Materials should be selected given the particular design requirements outlined in your specifications.

PCB Layout for an BGA
Blog
How to Start an FPGA PCB Layout For Your Embedded System

FPGAs come in quad or BGA packages that can be difficult to floorplan, especially with the high number of I/Os often implemented in these components. FPGAs offer a lot of advantages in terms of their reconfigurability, but they can require a lot of effort to layout and route without headaches. If you’ve never worked with an FPGA in your PCB layout, we have some guidelines that can help you get started.

2-port VNA on a 3-port Network
Blog
How to Get 3-port S-parameters From a 2-port VNA Measurement

S-parameters are fundamental quantities in signal integrity, and an ability to understand them from measurement or analysis is very important. If you have a 3-port network, like a power divider or circulator, it may appear that you must use a 3-port VNA to measure these S-parameters. It is always acceptable to measure between two ports, but you need to know what exactly it is you are measuring. In this article, we’ll look at the relationship between the true 3-port S-parameters with a 2-port measurement.

Fab and Assembly Crash Course
Blog
A Day in the Life of the PCB Manufacturing Process

Before implementing design for manufacturing, it is important to understand the underlying process behind producing a physical PCB. Regardless of the various technologies present in each facility, a large majority of industry-leading manufacturers follow a specific set of steps to turn your design from a drawing in a CAD application into a physical board. In this article, we'll cover the basics that designers need to know as part of our crash course series on PCB manufacturing.

What Are the Main Skew Sources in a PCB?
Blog
Addressing Skew Sources in High Speed PCBs

If you compile a list of skew sources, you'll see that fiber weave-induced skew is only one entry on a long list of skew sources. We'll look at this list of possible skew sources below, and we'll see how they affect the operation of your PCB. From the list below, we'll see that some of these issues with skew are not simply solved by paying attention to the fiber weave construction in a PCB substrate.

Ground Below SMPS Inductors
Blog
Should Ground Be Placed Below Inductors in Switching Regulators?

We love answering questions from our readers and YouTube viewers, and one of the recent questions we received relates to EMI from switching elements in a switching regulator is "Should a cutout be placed below the inductor in a switching regulator circuit?". Despite the variations in inductors and their magnetic behavior, there are some general principles that can be used to judge the effects of placing ground near inductors in switching regulator circuits. We’ll look at some of these principles in this article

Alternative Pins
Blog
Altium Designer 22.6 Update

We are happy to announce that the Altium Designer 22.6 update is now available. Altium Designer 22.6 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

Top 5 Questions Regarding Stack Up
Blog
SAP (Semi-Additive PCB Process) – Top 5 Questions Regarding Stack Up

This Semi-Additive Process is an additional tool in the PCB fabricators' toolbox that enables them to provide feature sizes for trace width and spacing that are 25 microns, (1 mil) and below depending on the fabricators' imaging equipment. This provides much more flexibility to breakout out tight BGA areas and the ability to shrink overall circuit size and/ or reduce the number of circuit layers in the design. As the PCB design community embraces the benefits of this new printed circuit board fabrication technique, there are of course many questions to be answered.

Three ways to manage your BOM costs
Blog
Improving Supply Chain Success with BOM Management

It’s no secret that component shortages have become more frequent this year. In fact, countries around the world are losing billions in revenue due to supply issues. Having the right components on hand is more crucial than ever as availability, obsolescence, counterfeit products and environmental non-compliance risks continue to grow. Fortunately, many shortages can be avoided by introducing proactive supply chain practices.

Length Tuning Impedance
Blog
What is the Impedance of Length-Tuning Structures?

Do length-tuning structures create an impedance discontinuity? The answer is an unequivocal “yes”, but it might not matter in your design depending on several factors. Applying a length-tuning structure is equivalent to changing the distance between the traces while meandering. Therefore, you will have a change in the odd-mode impedance of a single trace. The question then becomes: does this deviation in trace impedance in a length tuning structure matter?

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Embedded thumbnail for Crover Uses Altium to Develop Subterranean Grain Swimming Robots
Altium Stories
Crover Uses Altium to Develop Subterranean Grain Swimming Robots

Discover how, through Altium's Launchpad program, Crover leveraged Altium Designer and Altium 365 to accelerate iteration and collaborate seamlessly across teams, including their mechanical engineering division. With intelligent part data readily available, they were able to make informed part choices with confidence.

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New in Altium Designer 24
Use Cases with Dave Young: Multiboard and Harness

In this video, Dave Young demonstrates the use of MultiBoard and Harness in Altium Designer 24, using a custom quadcopter motor part as an example. Learn how these advanced tools can optimize your design workflow.

Embedded thumbnail for Signal Analyzer by Keysight Tutorials - Verifying Changes and Finalizing the Design
Signal Analyzer by Keysight Tutorials
Signal Analyzer by Keysight Tutorials - Verifying Changes and Finalizing the Design

In this final installment of our tutorial series on the upcoming extension – Signal Analyzer by Keysight – we will guide you through the process of ensuring that your design meets all necessary performance standards. 

Embedded thumbnail for Signal Analyzer by Keysight Tutorials - Analyzing Simulation Results and Correcting Violation
Signal Analyzer by Keysight Tutorials
Signal Analyzer by Keysight Tutorials - Analyzing Simulation Results and Correcting Violation

We invite you to join the third chapter of the Signal Analyzer by Keysight Tutorials. In this installment, we’ll show you how to analyze simulation results and correct violations to ensure your PCB design aligns with performance standards.

Embedded thumbnail for LDO Regulator Essentials: From Basics to Advanced. Part IV: Step Response
LDO Regulator Essentials
LDO Regulator Essentials: From Basics to Advanced. Part IV: Step Response

In this new chapter of the LDO Essentials series, Rafał Stępień explores the Step Response of LDO regulators using Altium Designer's Mixed Simulation. Discover how to optimize your designs for enhanced stability and efficiency!

Embedded thumbnail for Signal Analyzer by Keysight Tutorials - Setting Up and Running Simulations
Signal Analyzer by Keysight Tutorials
Signal Analyzer by Keysight Tutorials - Setting Up and Running Simulations

We are continuing our tutorial series on the Signal Analyzer by Keysight extension, diving deeper into its setup. We'll guide you through the configuration process and demonstrate how to run simulations using this powerful tool.

Embedded thumbnail for Kickstart Your Rigid-Flex Journey: Part II - Altium Designer Setup for Rigid-Flex
Kickstart Your Rigid-Flex Journey
Kickstart Your Rigid-Flex Journey: Part II - Altium Designer Setup for Rigid-Flex

Learn how to set up Altium Designer for Rigid-Flex PCB projects with step-by-step guidance from Piet Callemeyn. Master both manual and automatic layer stack configuration in just a few minutes!

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Altium Stories
Subterranean Robots Secure Our Global Food Future

After discovering the Crover effect, Lorenzo Conti developed a groundbreaking grain-swimming robot to monitor and protect stored cereals. Using Altium-powered design, this innovative technology gathers critical data beneath bulk storage surfaces, reducing waste and enhancing food security. Join us as we explore how these robots are shaping a sustainable future and safeguarding our global food supply.

Embedded thumbnail for Signal Analyzer by Keysight Tutorials - Initial Setup
Signal Analyzer by Keysight Tutorials
Signal Analyzer by Keysight Tutorials - Initial Setup

In our new tutorial series, we will explore how the upcoming Signal Analyzer by Keysight enhances signal analysis in your PCB designs. In this first part, we'll guide you through a step-by-step installation process, ensuring the extension is properly set up in your Altium Designer environment.

Embedded thumbnail for EMI Solutions for Six-Layer PCB Stackups: A PCB Designer's Guide
How-To's
EMI Solutions for Six-Layer PCB Stackups: A PCB Designer's Guide

In our brand new video, our host Zach Peterson explores essential EMI solutions for six-layer PCB stackups, ensuring your designs achieve peak performance and reliability. Stay tuned as he delves into common issues, practical tips, and a detailed Altium Designer example to help you optimize your PCB designs.

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New in Altium Designer 24
Elevate Your Design Skills: Tips & Tricks for Success - Recording Preview

Unlock essential PCB design tips and tricks in our latest webinar recording. Learn how to streamline your workflow, tackle common challenges, and boost your productivity with Altium Designer. Check the recording here: COM August Webinar.

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Octopart
Finding Alternate Microcontroller Units (MCUs): Alternate Parts Series: Pt. 4

Join Phil Salmony in the next part of our series dedicated to navigating the complexities of component substitutions. In this chapter, we'll demonstrate how to use Octopart to find suitable alternate microcontroller units (MCUs). Octopart will guide you in narrowing down critical parameters, helping you select the right component for your specific application.

Embedded thumbnail for Kickstart Your Rigid-Flex Journey: Part I - Introduction to Our Walkthrough Project
Kickstart Your Rigid-Flex Journey
Kickstart Your Rigid-Flex Journey: Part I - Introduction to Our Walkthrough Project

Join Piet Callemeyn in our new 4-part series on Rigid-Flex technology! Discover the full design process, from theory to final integration—perfect for all tech enthusiasts! Catch the premiere episode where our host breaks down the theory, use cases, and stackups of Rigid-Flex technology.

Embedded thumbnail for Achieve Perfect Signal Integrity: Introducing SI Analyzer by Keysight
New in Altium Designer 24
Achieve Perfect Signal Integrity: Introducing SI Analyzer by Keysight

The new SI Analyzer by Keysight lets you run signal integrity simulations directly in Altium Designer. Designed for speed and simplicity, it features an intuitive interface and provides helpful tips for a seamless experience. Learn more in our new introduction video about this feature.

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Altium Stories
Altium's Role in Accelerating Muddy Machines' Farming Robots

Is Altium Designer and Altium 365 can help in a food production industry? The answer is YES! Check how our software helps Muddy Machines be more efficient in a farming robots development process.

Embedded thumbnail for LDO Regulator Essentials: From Basics to Advanced. Part III: Stability Analysis
LDO Regulator Essentials
LDO Regulator Essentials: From Basics to Advanced. Part III: Stability Analysis

Join us for the third installment of our LDO Regulator Essentials series with Rafał Stępień. In this session, we'll dive into stability analysis using AC sweep simulations and explore how to address instabilities or phase and frequency response.

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Integrating Requirements June 2025 Webinar
On-Demand Webinar Mai 28, 2025
Integrating Requirements into Your PCB Design Workflow
Join our webinar where you will learn about integrated requirements tools who can help you eliminate late-stage design changes, AI support through system requirements and integration of design requirements directly in PCB Design. Don't miss it, register now!
Streamlining Team Collaboration
On-Demand Webinar Apr. 17, 2025
Streamlining Team Collaboration in Industrial PCB Projects
Join us for our upcoming webinar to discover how Altium Designer and Altium 365 can transform your team’s collaboration and take your PCB design projects to the next level. Attend for a chance to win free access to the Altium 365 Training Bundle.
PCB CoDesign Webinar
On-Demand Webinar Jan. 24, 2024
Discover How Altium Designer 24 Revolutionizes Team Dynamics in PCB Design
Expand your collaboration skills and stay ahead of the curve with PCB CoDesign. Design teams often grapple with prolonged design cycles and coordination issues, leading to delays and inefficiencies. In the current landscape, design processes are hindered by fragmented collaboration, resulting in increased layout times and difficulties in synchronizing design updates.