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PCB Design Variants: Managing Multiple PCBA Versions

Product variations often require different component populations, alternate parts, or configuration settings while keeping the underlying PCB design unchanged. This article explains how structured variant management keeps these differences organized and ensures each configuration has the correct BOM and manufacturing outputs.

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Embedded thumbnail for  Improve Visual Accuracy with True Arcs
New in Altium's Software
Improve Visual Accuracy with True Arcs

Discover how True Arc Rendering improves arc visualization in the PCB Editor and PCB Library Editor by displaying true arcs across 2D, 3D, and Board Planning modes. This provides a more accurate representation of board geometry and helps you work with curved features with greater precision throughout the design process.

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Collaborative Engineering with Team Ribbot
Two engineers, one board, nobody's work gets wiped out

When Team Ribbot’s electrical and mechanical engineers work on the same combat-robot design, unwanted changes can mean hours of lost work. See how Altium Designer and MCAD CoDesign let the team review and selectively accept changes, enabling seamless parallel collaboration across different locations and schedules.

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New in Altium's Software
Visualize and Refine Your Harness Designs

Create detailed views of bundle contents, control wire and cable paths, and rotate physical models to accurately represent the final harness assembly. These capabilities give you greater control over harness design and help ensure your digital model reflects the physical result.

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New in Altium's Software
Introducing Agentic Requirements Engineering

Discover a new way to work with Requirements Portal through Agentic Requirements Engineering. AI agents analyze your project data and surface proposals for your approval, reducing friction in requirements management and helping align your team's shared model with your design intent.

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New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

Embedded thumbnail for  How Team Ribbot fits 40 kW of power into a 250-pound combat robot
Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

Embedded thumbnail for Just Released: Supplier Data Merging
New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

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How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

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New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

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How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

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Dual Rail Voltage Supply
Blog
Dual Rail Voltage Supply

The highest performing operational amplifiers often need a split supply with positive and negative voltages connected to the op amps supply rails. In this project, we’re going to be building a positive/negative dual rail power supply for a differential oscilloscope probe I’m designing. I’m making the power supply a separate project, as a dual rail supply is quite useful to have, and I’m sure I’ll find multiple uses for it in the future.

Library Importer Interface
Blog
Library Importer Improvements (former Library Migrator)

Importing file-based libraries from your local computer or network drive to your Altium 365 workspace can be done using the Library Importer. Altium’s Library Migrator was renamed Library Importer—the feature’s name was changed to conform more closely to the tool’s purpose. Not only is its name new, but our team has also made several user experience improvements. We have updated the documentation to reflect this change.

Blog
How to Select Copper Foil for High-Frequency PCB Design

The PCB materials industry has spent significant amounts of time developing materials that provide lowest possible signal loss for products with RF applications. For high speed and high frequency designs, losses will limit signal propagation distance and distort signals, and it will create an impedance deviation that can be seen in TDR measurements. In this article, we'll look at the balance between copper foil losses and other types of losses in a PCB, as well as some strategies that are commonly used to overcome roughness.

Blog
Altium Designer 22.8 Update

We are happy to announce that the Altium Designer 22.8 update is now available. Altium Designer 22.8 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

What is Hybrid Beamforming?
Blog
What is Hybrid Beamforming?

In this article, we’ll look at beamforming implementation in an advanced method combining analog and digital techniques, known as hybrid beamforming. This method blends both digital and analog techniques to create multiple beams and thus reach multiple users with varying intensities. In the case of an RF imaging system or a radar system, hybrid beamforming in a MIMO technique also allows tracking of multiple targets with adjustable resolution.

Is your via impedance calculator accurate?
Blog
Why Most Via Impedance Calculators Are Inaccurate

The problem with every via impedance calculator that I have seen is simple: they are incomplete or totally wrong. The “incomplete” part refers to a lack of context; these calculators can roughly reproduce a well-known estimate from a legend like Howard Johnson in his Digital Design textbooks. However, these calculators never provide insight into what they are actually calculating, or where the calculated via impedance is accurate. Keep reading to see why these calculators get it so wrong, as well as the context surrounding via impedance.

Blog
Buck Converter Simulation in Altium Designer

When designing high power circuits (usually very high voltage and/or current), you’ll need to create a regulator from scratch and place it in your PCB layout. It's also the case that you may want to model a real component using discretes in a simulation in order to qualify the system's expected operating regime. As part of buck converter design, you can easily run a buck converter simulation directly in Altium Designer’s schematic editor. Here’s how you can access these features in the newest version of Altium Designer. 

PCIe 6.0 Overview
Blog
Overview of the PCIe 6.0 Standard

Just as you get used to PCIe 5.0, they decide to release another standard! The newest iteration of PCIe is Gen6, or PCIe 6.0. PCIe 6.0 brings a doubling of channel bandwidth through introduction of PAM-4 as the signaling method in high-speed differential channels. This signaling method is a first for PCIe, and it’s an important enabler of the doubled data rate we see in the current standard. In this article, I’ll run over the important points in the standard and what PCB designers can expect when designing these channels.

SPI vs. I2C For Memory Access
Blog
SPI vs. I2C: How to Choose the Best Protocol for Your Memory Chips

One of the common implementations of SPI and I2C in a PCB layout is as a protocol for reading and writing to an external Flash memory. Flash chips are a very common component in embedded systems and can offer high capacities of non-volatile memory up to Gb values. When choosing a memory chip, you'll want to match the application requirements and functionality with the bus speed you need for read and write operations in your memory chip. There is also the matter of the type of Flash memory you'll need to access (NOR vs. NAND).

Blog
Is There an SPI Trace Impedance Requirement?

There is no SPI trace impedance requirement? The reality is that SPI lines only start to need impedance control when the length of the interconnect becomes very long. And because there is no specific impedance requirement in the bus, you have some freedom in channel design and termination. So what exactly qualifies as “very long” and when is some termination method needed? We’ll break it down in this article.

The Skin Effect and EM Fields
Blog
The Skin Effect, Current Density, and the Electromagnetic Field

During this year's AltiumLive CONNECT event, I recall receiving an interesting question about the skin effect and the distribution of current due to the presence of ground in coplanar transmission lines. In this article, we'll look at the electric field around a transmission line carrying a signal, and how this might be impacted by the skin effect.

Packaging for your PCBAs
Blog
What You Need for PCB Packaging and Shipping

When you get your PCBA back from an assembler, you’ll notice the packaging materials used to pack and ship the PCBA. Those materials are specific to electronics, and if you build products on behalf of clients, it’s important to know the packaging materials used for packing and shipping electronics. In this article I’ll show the main set of materials and equipment used to package electronics assemblies.

PCB Output files
Blog
How to Make PCB Gerber Files in Altium Designer Step-by-Step

Once you've got your PCB layout finished and you're ready to start preparing for manufacturing, one of the critical steps is to create PCB Gerber files. When you're ready to create your Gerber files, you need the right set of CAM processor tools that can take data from your PCB layout. In this article, we'll guide you through this process of how to make PCB Gerber files and show some example tasks you might need to perform to generate them.

Teardrops on Differential Pairs?
Blog
Should You Place Teardrops on Differential Pairs?

One of the major factors impacting reliability of a PCBA is the use of teardrops on traces in the PCB. Like many aspects of reliability, the considerations also span into the signal integrity domain, particularly as more high-reliability products require greater data handling capabilities and run at higher speeds. In this article, I’ll break down the issues present in teardrop usage on differential pairs and how these may affect impedance.

Broken PCB
Blog
The High-Reliability PCBA Design and Test Challenge

High-reliability electronics must go through multiple rounds of testing and qualification to ensure they can withstand their intended operating environment. Designing to performance standards, whether the baseline IPC standards or more stringent industry standards, is the first step in ensuring a reliable circuit board. In this e-book, readers will gain a thorough look into PCB testing and analysis, starting from basic tests performed on bare boards and completed assemblies.

Where to place AC Caps on PCIe Lanes
Blog
AC Coupling Capacitors in PCIe Routing

Coupling capacitors find plenty of uses in analog applications and on differential protocols, acting essentially as high pass filters that remove DC bias carried seen on a signal. In the case of PCIe, there are a few reasons to place AC coupling capacitors on differential pairs beyond the fact that AC coupling capacitors are listed in the standard. In this article, we’ll look briefly at where to place coupling capacitors on PCIe links, as well as the reasons these are placed on PCIe links.

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Embedded thumbnail for How to Set Up Flex PCB Materials in Altium
How-To's
How to Set Up Flex PCB Materials in Altium

Discover how to set up flex and rigid-flex PCB materials in Altium with the Layer Stack Manager. In this tutorial, you’ll follow the key steps for defining polyimide cores, adhesive layers, coverlay, and stiffeners helping you build accurate, production-ready rigid-flex PCB designs.

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Altium Stories
How Benchmark Unifies Hardware Development with the Altium Platform

Discover our latest customer success story and see how Benchmark streamlined hardware development using the Altium Platform. By leveraging a unified environment with real-time data, synchronized ECAD-MCAD workflows, and built-in collaboration tools, their engineering teams eliminated manual handoffs, improved cross-domain visibility, and accelerated project delivery while staying perfectly aligned.

Embedded thumbnail for ESP32-S3 Design Deep Dive: Power, RF, and Layout Best Practices
How-To's
ESP32-S3 Design Deep Dive: Power, RF, and Layout Best Practices

Explore our detailed design review of a custom ESP32-S3 PCB. This four-layer board is built around the ESP32-S3 microcontroller chip (not the standard module) and includes an integrated LiPo charging circuit, USB-C with data line protection, NCP voltage regulators, and a ceramic chip antenna with a properly tuned impedance matching network.

Embedded thumbnail for Working as One for What Matters Most | How Benchmark Unifies Engineering Teams
Altium Stories
Working as One for What Matters Most | How Benchmark Unifies Engineering Teams

See how Benchmark Electronics uses Altium’s collaborative hardware development platform to unify its electrical, mechanical, and software engineering teams. By replacing manual processes, disconnected tools, and siloed workflows with a shared workspace, Benchmark unlocked a new way of working.

Embedded thumbnail for PCB Design Tips to Improve RF Power Amplifier Layout
How-To's
PCB Design Tips to Improve RF Power Amplifier Layout

Take a deeper look at RF power amplifier PCB design as we expand on our original 6 GHz RF signal generator tutorial with an in-depth design review. Discover essential layout optimization techniques such as switching regulator routing, feedback loop placement, stitching via implementation, and effective copper balancing.

Embedded thumbnail for How Altium's Assembly Assistant unifies Quantum Systems' Dev Process
Altium Stories
How Altium's Assembly Assistant unifies Quantum Systems' Dev Process

Quantum Systems develops unmanned drone systems for aerial intelligence and rapid, field-ready innovation. With the Assembly Assistant, their team streamlined a once tedious prototype build process, eliminating manual exports, file conversions, and unnecessary guesswork.

Embedded thumbnail for Creating Stacking Stripes for PCB Fabrication: Altium Tutorial
How-To's
Creating Stacking Stripes for PCB Fabrication: Altium Tutorial

Watch our new tutorial where we demonstrate how to place stacking stripes along the edge of a PCB and configure design rules to control clearances. In this video, you’ll learn how to create a dummy net, use the query system to apply rules specifically to stacking stripes, and leverage split planes on internal layers.

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How-To's
Empower Your Designs with Advanced Power Analysis

Power Analyzer brings clarity. Agile Teams brings control. Combined, they help teams deliver reliable hardware with confidence.

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How-To's
Component Selection Process Tips for PCB Design

Explore our new component selection tutorial and learn Zach Peterson’s proven approach to finding and choosing parts that take your electronic designs from good to exceptional.

Embedded thumbnail for Signal Analyzer by Keysight Promo Video
How-To's
Signal Analyzer by Keysight Promo Video

Design faster, collaborate smarter, and catch signal integrity issues early with Altium Agile Teams and the Signal Integrity Analyzer by Keysight — both integrated directly into Altium Designer Agile. Check out our new promo video to learn more.

Embedded thumbnail for NFC Reader Testing: Flashing and Validating the Project
How-To's
NFC Reader Testing: Flashing and Validating the Project

Join Zach Peterson as we build and test an NFC reader board from start to finish. You’ll see how a custom NFC reader goes from manufacturing to working hardware, with step-by-step guidance on firmware flashing, power checks, and RFID tag detection.

Embedded thumbnail for Power Analyzer by Keysight Promo Video
How-To's
Power Analyzer by Keysight Promo Video

Unlock faster, more reliable PCB design with Altium Designer Agile Teams and Power Analyzer by Keysight. Integrated directly inside Altium Designer, this powerful combination enables fast, secure, and adaptive collaboration helping engineering teams move quickly, stay aligned, and scale confidently. Watch this short video to see how this software improves your PCB design process.

Embedded thumbnail for Do 90-Degree Bends Destroy Signal Integrity? The Surprising Answer
How-To's
Do 90-Degree Bends Destroy Signal Integrity? The Surprising Answer

Discover why the long-held belief about 90-degree PCB traces may be more myth than reality. This video explains key signal integrity principles and uncovers insights that can help you make more informed design decisions.

Embedded thumbnail for Taking Control Without Adding Complexity – Presentation Embedded World North America 2025
New in Altium Designer 20
Taking Control Without Adding Complexity – Presentation Embedded World North America 2025

See how Altium makes project oversight faster and smarter with automated workflows, real-time tracking, and connected design data without adding work for engineers. Watch our Embedded World North America 2025 presentation to learn more.

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Embedded World 2025
Demonstration Altium DISCOVER - Embedded World North America 2025

Check out our live demo from Embedded World North America 2025 showcasing Octopart Discover. In this video, you’ll see how the platform helps reduce sourcing risk, shorten design cycles, and keep projects moving forward with confidence.

Embedded thumbnail for Altium Agile for Modern Electronics Development - Presentation Embedded World North America 2025
Embedded World 2025
Altium Agile for Modern Electronics Development - Presentation Embedded World North America 2025

Watch our presentation from Embedded World North America 2025 to learn how Altium Agile brings structure, visibility, and velocity to modern hardware development. Discover how multidisciplinary teams can eliminate workflow chaos, track progress in real time, and accelerate delivery without compromising quality.

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Integrating Requirements June 2025 Webinar
On-Demand Webinar Mai 28, 2025
Integrating Requirements into Your PCB Design Workflow
Join our webinar where you will learn about integrated requirements tools who can help you eliminate late-stage design changes, AI support through system requirements and integration of design requirements directly in PCB Design. Don't miss it, register now!
Streamlining Team Collaboration
On-Demand Webinar Apr. 17, 2025
Streamlining Team Collaboration in Industrial PCB Projects
Join us for our upcoming webinar to discover how Altium Designer and Altium 365 can transform your team’s collaboration and take your PCB design projects to the next level. Attend for a chance to win free access to the Altium 365 Training Bundle.
PCB CoDesign Webinar
On-Demand Webinar Jan. 24, 2024
Discover How Altium Designer 24 Revolutionizes Team Dynamics in PCB Design
Expand your collaboration skills and stay ahead of the curve with PCB CoDesign. Design teams often grapple with prolonged design cycles and coordination issues, leading to delays and inefficiencies. In the current landscape, design processes are hindered by fragmented collaboration, resulting in increased layout times and difficulties in synchronizing design updates.