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PCB Design Variants: Managing Multiple PCBA Versions

Product variations often require different component populations, alternate parts, or configuration settings while keeping the underlying PCB design unchanged. This article explains how structured variant management keeps these differences organized and ensures each configuration has the correct BOM and manufacturing outputs.

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Embedded thumbnail for  Improve Visual Accuracy with True Arcs
New in Altium's Software
Improve Visual Accuracy with True Arcs

Discover how True Arc Rendering improves arc visualization in the PCB Editor and PCB Library Editor by displaying true arcs across 2D, 3D, and Board Planning modes. This provides a more accurate representation of board geometry and helps you work with curved features with greater precision throughout the design process.

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Collaborative Engineering with Team Ribbot
Two engineers, one board, nobody's work gets wiped out

When Team Ribbot’s electrical and mechanical engineers work on the same combat-robot design, unwanted changes can mean hours of lost work. See how Altium Designer and MCAD CoDesign let the team review and selectively accept changes, enabling seamless parallel collaboration across different locations and schedules.

Embedded thumbnail for Visualize and Refine Your Harness Designs
New in Altium's Software
Visualize and Refine Your Harness Designs

Create detailed views of bundle contents, control wire and cable paths, and rotate physical models to accurately represent the final harness assembly. These capabilities give you greater control over harness design and help ensure your digital model reflects the physical result.

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New in Altium's Software
Introducing Agentic Requirements Engineering

Discover a new way to work with Requirements Portal through Agentic Requirements Engineering. AI agents analyze your project data and surface proposals for your approval, reducing friction in requirements management and helping align your team's shared model with your design intent.

Embedded thumbnail for Simplify Rule Set Updates and Replacement
New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

Embedded thumbnail for  How Team Ribbot fits 40 kW of power into a 250-pound combat robot
Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

Embedded thumbnail for Just Released: Supplier Data Merging
New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

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How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

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New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

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How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

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Countersink and Counterbore
Blog
Countersink and Counterbore

Ergonomics and convenience are important issues when designing a printed circuit board and the device as a whole. A lot of Altium Designer tools are aimed at solving them. These include Countersink and Counterbore holes, which allow the use of various types of screws in the mounting holes of the board.

Migrating Data From Other Version Control Systems
Blog
Migrating Data From Other Version Control Systems

The development of electronic devices always involves the release of many different types of files. And these files are not static - they change as the project progresses. When filling a project with data, a user creates new files, modifies outdated files that have become irrelevant. Managing project data is a separate task, especially for large developments where several participants with different specializations are involved in the process.

Properties Panel Tuning
Blog
Properties Panel Tuning

High-speed PCBs often require tuning groups of tracks, both single and differential. Altium Designer includes powerful tools that allow you to solve such tasks quickly and with high quality. Study this document and achieve the desired result even faster.

Reflectionless Matching vs. Conjugate Matching: An Apparent Contradiction
Blog
Reflectionless Matching vs. Conjugate Matching: An Apparent Contradiction

There is one confusion related to impedance matching that comes up again and again, and it appears to be a fundamental confusion between reflection and power delivery. This leads to an apparent contradiction that arises when we try to generalize power delivery to wave reflection, despite the fact that the two were not meant to be related.

Properties Panel Routing
Blog
Properties Panel Routing

Routing is one of the most time-consuming stages of PCB design. Altium Designer has a large set of tools that allow you to do it as accurately and quickly as possible. This document will help you to learn how to manage your routing effectively and use it to its fullest extent.

Quarter-Wave Transformer Design For Real and Reactive Loads
Blog
Quarter-Wave Transformer Design For Real and Reactive Loads

RF systems operate with specific impedance values across entire interconnects, including on PCBs. Not all RF components are packaged in integrated circuits with defined impedances, so impedance matching circuits and line sections are needed to ensure signal transmission between different sections of an interconnect. One of these impedance matching techniques is the quarter-wave impedance transformer, which can be implemented as a printed trace with specific impedance.

Schematic
Blog
Altium Designer 22.10 Update

We are happy to announce that the Altium Designer 22.10 update is now available. Altium Designer 22.10 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

Component Warpage Causes in a PCB
Blog
Component Warpage Causes in a PCB

A staff member at a PCB manufacturer once explained to me that they thought we were having an issue with a package warping. Unfortunately, component warping can occur both in a PCB and in components. In this article, we'll give an overview of warpage in a PCB, specifically in the circuit board and in the components.

Link Budget Calculator
Blog
RF Signal Chain and Link Budget Basics

If you're designing a wireless IoT device, and you know how to calculate the link budget, you can reasonably estimate whether your signal will reach its destination and be read by the receiver. To calculate the link budget, the designer needs to know something about all other sources of gain and loss in the system. Once link budget is determined, the designer can judge whether some modification is needed in their RF signal chain. 

How to Calculate SMD Pad Sizes?
Blog
Best Methods for Calculating SMD Pad Size in PCB Design

SMD components require precisely sized pads for soldering during assembly. The designer is responsible for ensuring pad sizes are correct, either by calculating them and comparing with footprint data, looking through datasheets, or by memorizing SMD pad size standards. If you have a component and you don't have access to the footprint, and you decide to biuld the footprint yourself, what resources are available to ensure you have the correct pad size?

Can You Fix a Warped PCB?
Blog
Can You Fix a Warped PCB?

Before we get too deep into this article, I’ll give you the simple answer. You probably can’t fix warping in your PCB after it’s already been fabricated. You can prevent an unwarped board from becoming warped during assembly, but only as long as materials were selected properly and the board is put into reflow correctly. We’ll run over some of these points in this article, and I’ll examine some points that might help you recover a warped board.

What is an Eye Diagram?
Blog
What is an Eye Diagram?

The eye diagram is a useful measurement or simulation as part of channel compliance. The measurement shows many different factors that can affect signal behavior simultaneously, ultimately allowing for qualification of errors and losses in a channel. In this article, I’ll run over some of the fundamental measurements that you could manually extract from an eye diagram and how they reveal some strategies for improving channel designs.

Skills for Today's PCB Designers
Blog
What Skills Are Needed to be a PCB Layout Designer?

To readers who have been working in the PCB industry for most of your career, you have probably seen a very diverse group of professionals with varied skill sets and backgrounds. Designers might get started as engineers or as technicians, and some designers learn how to create beautiful PCB layouts in university. No matter how you got into PCB design, there are some important skills to know that will take you a long way towards advancing your career.

How to Fix the Top PCB Design Mistakes
Blog
Beginner PCB Design Mistakes and How To Avoid Them

When starting out with PCB design, it’s common to treat the process as simply ‘connecting the dots’: as long as connections are made, it’s not particularly important how these connections are made. Having reviewed quite a number of PCBs of other PCB design engineers over the last few years, there are common, unfortunately erroneous, occurrences between a lot of them. This article aims to illustrate the top five beginner PCB design mistakes and what we can do to avoid making them. Let’s get started!

Top 5 Questions Regarding Stack Up
Blog
SAP (Semi-Additive PCB Process) – Top 5 Questions Regarding Stack Up

As the PCB design community embraces the benefits of this new printed circuit board fabrication technique, there are of course many questions to be answered.  Today’s blog will address some of the most commonly asked questions related to circuit layer stack up as people are introduced to this new technology.

Design Reuse Blocks Update
Blog
Altium Designer 22.9 Update

We are happy to announce that the Altium Designer 22.9 update is now available. Altium Designer 22.9 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

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Embedded thumbnail for Import Component Footprints Faster with Altium Designer. Part III: Supply Chain Intelligence
Import Component Footprints Faster with Altium Designer
Import Component Footprints Faster with Altium Designer. Part III: Supply Chain Intelligence

Discover how to leverage supply chain intelligence in Altium Designer! Piet Callemeyn demonstrates enhancing Manufacturer Part Search with real-time data on component availability and pricing in the last chapter of the series about component creation.

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Altium Stories
Robotic Harvest: Securing Our Food Future

See how Altium's PCB design software, including Multi-board System Design and Harness Design capabilities, supports Muddy Machines, a company building autonomous robots for use in the agriculture industry. This video demonstrates the vital role of technology in creating resilient and efficient agricultural practices for the future.

Embedded thumbnail for Finding Alternate Field-Effect Transistors: Alternate Parts Series: Pt. 3
Octopart
Finding Alternate Field-Effect Transistors: Alternate Parts Series: Pt. 3

In Part 3 of "Expert Insights on Alternative Parts" series, Phil Salmony will demonstrate how Octopart identifies suitable alternative field-effect transistors (FETs). Octopart assists in narrowing down parameters to select the right component for any application. Learn to navigate Octopart's search and filtering tools to choose the best MOSFETs for your specific application.

Embedded thumbnail for Stay Ahead of the Curve: A Half-Year Review of Altium Designer Improvements -  Recording Preview
New in Altium Designer 24
Stay Ahead of the Curve: A Half-Year Review of Altium Designer Improvements - Recording Preview

In the last six months, we have implemented significant enhancements in Schematic Capture, PCB Design, and Harness Design in Altium Designer 24. Check out our webinar recording to learn how these new capabilities can keep you ahead in the electronics industry. You can find it here: July COM Webinar Recording

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Altium Stories
How Skeleton Technologies Uses Altium Solutions

Explore how Skeleton Technologies is transforming industries with their innovative supercapacitors made from “Curved Graphene” materials. These advancements are not only powering AI data centers and stabilizing electrical grids but are also unlocking new energy opportunities and driving progress towards a net-zero future.

Embedded thumbnail for LDO Regulator Essentials: From Basics to Advanced. Part II: Voltage Drop and Regulation
LDO Regulator Essentials
LDO Regulator Essentials: From Basics to Advanced. Part II: Voltage Drop and Regulation

We are returning to our LDO Regulator Essentials series. In this installment, we will focus on understanding the required dropout voltage, detecting when the regulator is out of regulation, and analyzing the performance of the LDO under higher current conditions.

Embedded thumbnail for LDO Regulator Essentials: From Basics to Advanced. Part I: Basics
LDO Regulator Essentials
LDO Regulator Essentials: From Basics to Advanced. Part I: Basics

We invite you to join us for a new video series on LDO (Low Dropout) Regulators. In this series, we will cover everything you need to know about LDO regulators, from fundamental theory to practical implementation. In the first video, we will begin with an in-depth chapter on the theory behind these devices and their implementation in Altium Designer.

Embedded thumbnail for Wearable Design Project - Part VII: PCB Layout part III
Wearable Design Project
Wearable Design Project - Part VII: PCB Layout part III

Check out the final installment of the video series on the Wearable Design Project. In this video, you will learn how to set the rigid and flex parts of the design, modify the board for the project, and complete the PCB routing. For a deeper dive into this project, you can find it on our Altium Community Workspace.

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New in Altium Designer 24
Optimize Connections and PCB Design with Wire Bonding

Experience our new wire bonding feature, designed to enhance connection integrity and improve PCB design efficiency. One of the main capabilities includes support for chip-up wire bonding configurations and easy validation of bond wiring in 3D view. Don’t miss this opportunity—participate in our Beta Program and be among the first engineers to explore this impressive feature.

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Altium Stories
Innovative Jewelry: Startup Uses Altium to Embed Electronics

Discover how Safety by Cilia transformed personal protection by utilizing Altium Designer and Altium 365 to create groundbreaking jewelry that also functions as a safety alarm. This device integrates GPS tracking, dual alarm options (both loud and silent), automatic audio recording, and rapid notification capabilities, all while maintaining an accessory that excels in both aesthetics and functionality.

Embedded thumbnail for Wearable Design Project - Part VI: PCB Layout part II
Wearable Design Project
Wearable Design Project - Part VI: PCB Layout part II

Join us for Part VI of the Wearable Design Project as Piet Callemeyn finalizes the PCB layout, focusing on rigid-flex design. Learn key strategies for optimizing your wearable tech design. Like, comment, and subscribe!

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Altium Stories
Super Capacitors Unlock the Future of Energy

In this brand new episode of Altium Stories, we invite you to explore how Skeleton Technologies is transforming numerous industries with their innovative graphene-based superbatteries. Their advanced electronics technology powers AI data centers, stabilizes electrical grids, and creates new energy opportunities, all while advancing us toward a net-zero future.

Embedded thumbnail for Wearable Design Project - Part V: PCB Layout Part I
Wearable Design Project
Wearable Design Project - Part V: PCB Layout Part I

Join Piet Callemeyn in Part V of our wearable technology design series as he delves into the complexities of PCB layout for a wireless heart rate sensor. In this session, we will guide you through the initial steps of PCB layout preparation.

Embedded thumbnail for Mixed Simulation Pt.5: Power Loss Optimization & Sensitivity Analysis
Mixed Simulation Series
Mixed Simulation Pt.5: Power Loss Optimization & Sensitivity Analysis

Discover methods to reduce power loss and employ Sensitivity Analysis in Altium Designer to enhance circuit efficiency and robustness. This tutorial guides you through practical techniques and tools for optimizing power usage in your designs.

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New in Altium Designer 24
Custom Pad Stack: Use Cases

Unlock the secrets of custom pad stacks in Altium Designer! This video tutorial takes you from basics to advanced techniques, covering pad creation, customization, and multi-layer pads. Enhance your PCB design skills with this comprehensive guide.

Embedded thumbnail for Mixed Simulation Pt. 4: Setting Up Power Measurements and Using Measurement Expressions
Mixed Simulation Series
Mixed Simulation Pt. 4: Setting Up Power Measurements and Using Measurement Expressions

Part IV of our Constraint Manager Series is live! In this episode, we explore essential steps like setting up physical constraints, conducting layout checks, and organizing constraint sets for efficient PCB design management. Follow along to enhance your workflow and optimize your designs.

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Integrating Requirements June 2025 Webinar
On-Demand Webinar Mai 28, 2025
Integrating Requirements into Your PCB Design Workflow
Join our webinar where you will learn about integrated requirements tools who can help you eliminate late-stage design changes, AI support through system requirements and integration of design requirements directly in PCB Design. Don't miss it, register now!
Streamlining Team Collaboration
On-Demand Webinar Apr. 17, 2025
Streamlining Team Collaboration in Industrial PCB Projects
Join us for our upcoming webinar to discover how Altium Designer and Altium 365 can transform your team’s collaboration and take your PCB design projects to the next level. Attend for a chance to win free access to the Altium 365 Training Bundle.
PCB CoDesign Webinar
On-Demand Webinar Jan. 24, 2024
Discover How Altium Designer 24 Revolutionizes Team Dynamics in PCB Design
Expand your collaboration skills and stay ahead of the curve with PCB CoDesign. Design teams often grapple with prolonged design cycles and coordination issues, leading to delays and inefficiencies. In the current landscape, design processes are hindered by fragmented collaboration, resulting in increased layout times and difficulties in synchronizing design updates.