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PCB Design Variants: Managing Multiple PCBA Versions

Product variations often require different component populations, alternate parts, or configuration settings while keeping the underlying PCB design unchanged. This article explains how structured variant management keeps these differences organized and ensures each configuration has the correct BOM and manufacturing outputs.

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Embedded thumbnail for  Improve Visual Accuracy with True Arcs
New in Altium's Software
Improve Visual Accuracy with True Arcs

Discover how True Arc Rendering improves arc visualization in the PCB Editor and PCB Library Editor by displaying true arcs across 2D, 3D, and Board Planning modes. This provides a more accurate representation of board geometry and helps you work with curved features with greater precision throughout the design process.

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Collaborative Engineering with Team Ribbot
Two engineers, one board, nobody's work gets wiped out

When Team Ribbot’s electrical and mechanical engineers work on the same combat-robot design, unwanted changes can mean hours of lost work. See how Altium Designer and MCAD CoDesign let the team review and selectively accept changes, enabling seamless parallel collaboration across different locations and schedules.

Embedded thumbnail for Visualize and Refine Your Harness Designs
New in Altium's Software
Visualize and Refine Your Harness Designs

Create detailed views of bundle contents, control wire and cable paths, and rotate physical models to accurately represent the final harness assembly. These capabilities give you greater control over harness design and help ensure your digital model reflects the physical result.

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New in Altium's Software
Introducing Agentic Requirements Engineering

Discover a new way to work with Requirements Portal through Agentic Requirements Engineering. AI agents analyze your project data and surface proposals for your approval, reducing friction in requirements management and helping align your team's shared model with your design intent.

Embedded thumbnail for Simplify Rule Set Updates and Replacement
New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

Embedded thumbnail for  How Team Ribbot fits 40 kW of power into a 250-pound combat robot
Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

Embedded thumbnail for Just Released: Supplier Data Merging
New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

Embedded thumbnail for How Altium’s Layer Stack Manager Actually Works
How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

Embedded thumbnail for Connect Requirements Directly to Your PCB Design
New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

Embedded thumbnail for SFP Connector Routing: High-Speed Differential Pair Design Tips
How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

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electrical circuit with microcontroller
Blog
Designing Custom Hardware with Microcontrollers

In this article, we’ll look at all that is required to start creating your own custom microcontroller-based hardware designs. You’ll see that there actually isn’t too much to this, as microcontroller manufacturers over the years have tried to make the learning curve less steep and their devices more, and more accessible. This is both from an electrical point of view but also – equally importantly – from a programming point of view.

high-speed printed circuit board
Blog
Guide to Low-Dk PCB Materials

If you’ve taken time to learn about PCB material options and layer constructions, you have probably seen the wide range of materials that are available on the market. Materials companies produce laminates with varying Dk values, Tg values, weave styles, CTI values, and mechanical properties to target various applications in the electronics industry.

freeway in the background of the city
Blog
Designing for V2X Communication: Wireless Protocols and Standards

If you’re waiting for truly connected cars on a grand scale, there is still a massive amount of work to be done, both on the hardware and software sides. Connected cars can only become a widespread reality once the automotive industry and telecom carriers can decide which protocol will work best for vehicle-to-everything (V2X) communication. PCB designers will then need to step in to create these systems and fit them into a vehicular environment.

Everything You Need to Know About Stitching Vias
Blog
Everything You Need to Know About Stitching Vias

This one area of PCB design can be contentious among some designers as it is related to copper pour, which it is often stated is not needed in most designs. Regardless of your feelings about copper pour, stitching vias have important uses in PCBs at low frequencies and at high frequencies.

All About Box Build Assemblies
Blog
All About Box Build Assemblies

When you’re ready to manufacture a new device at production volume, there are many aspects of the product that must come together. The enclosure, cabling and connectors, embedded software/firmware, and of course the PCBA all have to be considered in totality. There is a quick way to get your product into a usable enclosure, complete with input power and cabling, and with a form factor that fits your PCBA. This overused route to a new product is a box build assembly. 

Ultra-HDI Technology is Not New
Blog
Ultra-HDI Technology is Not New

Printed circuit board fabricators have become skilled at manufacturing these technologies and also at understanding the reliability and producibility challenges associated with high-density-interconnect technology. Let’s look at where the PCB industry is at today. 

Today's PCB Designers Are Driving Electronics Product Design
Blog
Today's PCB Designers Are Driving Electronics Product Design

What can the industry do to support PCB designers as they continue taking a more active role in product development? Here at Altium, there has been a progressive shift towards looking at the system level and creating tools that get designers more involved throughout the product development process. As the saying goes, over the wall engineering is over… today’s most successful products are built in a collaborative process.

Phased Array Antenna Design for 5G Applications
Blog
Phased Array Antenna Design for 5G Applications

As the 5G rollout progresses and researchers continue to discuss 6G, many new 5G-capable products operating in sub-GHz and mmWave bands are reaching the marketplace. Devices that will include a 5G-compatible front-end, whether small stations/repeaters or handheld devices, use phased arrays as high-gain antenna systems to provide high data throughput without losing range at higher frequencies.

IPC - Vias
Blog
IPC - Vias

Via protection is an important part of modern PCB design. It provides additional benefits in PCB manufacturing and assembly, increasing the number of acceptable products.

Power Integrity Analysis in Your PCB Design Software
Blog
Power Integrity Analysis in Your PCB Design Software

Power integrity problems can abound in modern PCBs, especially high-speed boards that run with fast edge rates. These systems require precise design of the PDN impedance to ensure stable power is always delivered throughout the system.

Schematic Compare
Blog
Schematic Compare

A design project doesn’t appear out of nowhere. The design process spreads over time, and project documents change. Schematic documents gradually become more complex, new functional blocks appear, and already finished parts can be modified and updated.

Embedded Capacitance Materials Overview
Blog
Embedded Capacitance Materials Overview

Capacitance is your friend whenever you need stable power integrity, which is why there is so much focus on decoupling capacitors. While these components are important and they can be used to provide targeted power integrity solutions to certain components, there is one specialty material used to supercharge capacitance in your PCB stackup or package substrate. 

How To Import Libraries and Manage Components With Altium 365
Blog
How To Import Libraries and Manage Components With Altium 365

The problems you can experience with components and libraries are endless. These problems are the most significant source of design issues and the biggest reason behind respins, costing companies untold amounts of lost profit annually.
If you want to have a better understanding of how to use Altium 365 to maintain a strong and centralized library that is free of problems and headaches, you may want to consider attending this lecture.

The High-Speed PCB Stackup Design Challenge
Blog
The High-Speed PCB Stackup Design Challenge

As much as we would like to build every high speed PCB perfectly, with ideal SI/PI/EMI characteristics, it isn’t always possible due to many practical constraints. Sometimes a stackup can be “good enough,” even for a high-speed PCB. This always comes from the need to balance engineering constraints, functional requirements, and the need to ensure signal and power integrity in a high-speed design, and finally to ensure compliance with EMC requirements.

How I Improved My Collaboration Efficiency with Altium 365
Blog
How I Improved My Collaboration Efficiency with Altium 365

Involving the whole team that will bring a product to completion early on in the development cycle is vital to efficient development. Design reviews with all the relevant parties are critical at each step of the design process, starting with high-level component selection, then through the schematic capture and PCB layout stages. 

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Embedded thumbnail for Allowing Permanent Display of Some Layers
How-To's
Allowing Permanent Display of Some Layers

This video demonstrates how to permanently display some layers in the PCB using the View configuration panel.

Embedded thumbnail for Creating Rooms in the PCB
How to work with Rooms
Creating Rooms in the PCB

If you want to create a room manually in the PCB or have them generated for the Schematic, Altium Designer allows you to create custom rooms. We’ll show you how to hand draw different rooms, how to create rooms by defining them through the room definition, and how to have them generated for the schematic and pushed through to the PCB by the Engineering Change Order.

Embedded thumbnail for Creating a Schematic Symbol - Placing Designators and Comments
How to create a Schematic Symbol
Creating a Schematic Symbol - Placing Designators and Comments

Placing your designator or comments can be done automatically, but that doesn’t mean they’re visible. We’ll walk you through how to make them visible and position them correctly no matter what orientation your symbol is with automatic positioning.

Embedded thumbnail for Creating a Schematic Symbol: Adding Additional Parts
How to create a Schematic Symbol
Creating a Schematic Symbol: Adding Additional Parts

Altium Designer makes it easy to add additional parts to your schematic library. We’ll show you how through copying and configuring your new components through the Pin Editor and the properties panel.

Embedded thumbnail for Component Placement Control Using Rooms
How to work with Rooms
Component Placement Control Using Rooms

Rooms give you more control over how and where your components are placed in your PCB. We’ll show you how to use room properties to limit what is allowed in and out of a room using the room definition and custom queries.

Embedded thumbnail for How to work with Differential Pair Classes?
How to Work with Differential Pairs
How to work with Differential Pair Classes?

Modern boards can contain a large number of differential pairs. For convenience, they are combined into differential pairs classes. In this video, we'll walk you through how to create and apply a differential pair class. 

Embedded thumbnail for Adding Rooms from the Schematic
How to work with Rooms
Adding Rooms from the Schematic

Rooms can be added directly from the schematic sheet. From the schematic sheet they are pushed to the PCB. Here we'll look at the rooms and component classes generated by default in the schematic, how to add and configure rooms manually, and how to push them to the PCB.

Embedded thumbnail for How to Draw a Board Outline Using Coordinates
How-To's
How to Draw a Board Outline Using Coordinates

In this video, we cover how to draw a curve by using coordinates. This can be very helpful when creating a board outline.

Embedded thumbnail for Creating a Schematic Symbol: Mapping out the Component
How to create a Schematic Symbol
Creating a Schematic Symbol: Mapping out the Component

When creating a schematic symbol, one of your first tasks will be creating a component symbol. We’ll show you how to map out a component in the Schematic Library Editor by creating and configuring the component, adding pins, and creating graphics.

Embedded thumbnail for How and When to Use Rooms
How to work with Rooms
How and When to Use Rooms

Rooms are an extremely valuable tool within the Altium Designer PCB environment, but how and when do you use rooms? If you need to control component placement and layout, assign a specific design rule to a group of items, or if you have repeated channels that need similar layouts in your multichannel design, rooms can make it much easier.

22.5-2_Custom_Diff_Pair_Suffixes
What's New in 22.5
Custom Diff Pair Suffixes

Even more possibilities for creating differential pairs. Now you can use any postfixes to designate positive and negative net of a differential pair.

22.5-2_Custom_Diff_Pair_Suffixes
What's New in 22.5
自定义差分对后缀

更加有利于进行差分对创建。您现在可以使用任何后缀来指定差分对的正网络和负网络。

22.5-3_PCB_Health_Check_Monitor
What's New in 22.5
PCB Health Check Monitor

The condition of the PCB is under your control. A new intelligent feature that gives you confidence that your PCB is okay and complies with design rules.

22.5-3_PCB_Health_Check_Monitor
What's New in 22.5
PCB健康状况检查显示器

PCB的状况将由您控制。您可以通过此项全新智能化功能,确认PCB正常运行且符合设计规则。

Embedded thumbnail for MCAD CoDesigner Quick Start: Autodesk Fusion 360
Working with MCAD CoDesigner extension
MCAD CoDesigner Quick Start: Autodesk Fusion 360

MCAD CoDesigner is built to address the challenges of electronic product design by enabling seamless collaboration between your electrical and mechanical engineers. This video will show you how to start collaborate between Altium Designer and Autodesk Fusion 360. 

Embedded thumbnail for Component Placement Control for DFM
DFM and Fabrication Cost/Time Constraints
Component Placement Control for DFM

Component placement is a crucial part of making sure your design is manufacturable, so you need to be able to control placement. We’ll show you how, through rules and courtyard layers to maintain accessibility and manufacturability in your entire design through component placement control.

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Integrating Requirements June 2025 Webinar
On-Demand Webinar Mai 28, 2025
Integrating Requirements into Your PCB Design Workflow
Join our webinar where you will learn about integrated requirements tools who can help you eliminate late-stage design changes, AI support through system requirements and integration of design requirements directly in PCB Design. Don't miss it, register now!
Streamlining Team Collaboration
On-Demand Webinar Apr. 17, 2025
Streamlining Team Collaboration in Industrial PCB Projects
Join us for our upcoming webinar to discover how Altium Designer and Altium 365 can transform your team’s collaboration and take your PCB design projects to the next level. Attend for a chance to win free access to the Altium 365 Training Bundle.
PCB CoDesign Webinar
On-Demand Webinar Jan. 24, 2024
Discover How Altium Designer 24 Revolutionizes Team Dynamics in PCB Design
Expand your collaboration skills and stay ahead of the curve with PCB CoDesign. Design teams often grapple with prolonged design cycles and coordination issues, leading to delays and inefficiencies. In the current landscape, design processes are hindered by fragmented collaboration, resulting in increased layout times and difficulties in synchronizing design updates.