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PCB Design Variants: Managing Multiple PCBA Versions

Product variations often require different component populations, alternate parts, or configuration settings while keeping the underlying PCB design unchanged. This article explains how structured variant management keeps these differences organized and ensures each configuration has the correct BOM and manufacturing outputs.

NEW
Embedded thumbnail for  Improve Visual Accuracy with True Arcs
New in Altium's Software
Improve Visual Accuracy with True Arcs

Discover how True Arc Rendering improves arc visualization in the PCB Editor and PCB Library Editor by displaying true arcs across 2D, 3D, and Board Planning modes. This provides a more accurate representation of board geometry and helps you work with curved features with greater precision throughout the design process.

NEW
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Collaborative Engineering with Team Ribbot
Two engineers, one board, nobody's work gets wiped out

When Team Ribbot’s electrical and mechanical engineers work on the same combat-robot design, unwanted changes can mean hours of lost work. See how Altium Designer and MCAD CoDesign let the team review and selectively accept changes, enabling seamless parallel collaboration across different locations and schedules.

Embedded thumbnail for Visualize and Refine Your Harness Designs
New in Altium's Software
Visualize and Refine Your Harness Designs

Create detailed views of bundle contents, control wire and cable paths, and rotate physical models to accurately represent the final harness assembly. These capabilities give you greater control over harness design and help ensure your digital model reflects the physical result.

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New in Altium's Software
Introducing Agentic Requirements Engineering

Discover a new way to work with Requirements Portal through Agentic Requirements Engineering. AI agents analyze your project data and surface proposals for your approval, reducing friction in requirements management and helping align your team's shared model with your design intent.

Embedded thumbnail for Simplify Rule Set Updates and Replacement
New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

Embedded thumbnail for  How Team Ribbot fits 40 kW of power into a 250-pound combat robot
Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

Embedded thumbnail for Just Released: Supplier Data Merging
New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

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How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

Embedded thumbnail for Connect Requirements Directly to Your PCB Design
New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

Embedded thumbnail for SFP Connector Routing: High-Speed Differential Pair Design Tips
How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

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Blog
High-Speed PCB Design Tips

Essential tips for high-speed PCB designs, and when you need to start being concerned about how and where you route your traces.

Introduction to Open Source Laptop Project
Blog
Introduction to Open Source Laptop Project

We have started a very exciting journey into the creation of an open source laptop project. This project will be an ongoing one, with our community able interactively participate. By utilizing Altium 365 users will be able to view, comment on, and download design files. This will be a great learning experience for new and experienced PCB designers.

Blog
Ebook: Routing High-Density Interconnects with Reliable Microvias

HDI PCBs take a particular approach to routing interconnects through multiple layers to ensure reliability during fabrication, assembly, and operation. The critical structure that enables this is microvias, which are prone to failure if not designed properly. In this e-book, readers will receive an initial look at the reasons microvia reliability has come into the spotlight and why HDI PCB designers put reliability first when routing through microvias.

Blog
IPC-2221 Calculator for PCB Trace Current and Heating

Aside from impedance and annular ring calculations, one of the other major formulas specified in the IPC 2221 standard relates temperature rise, trace width, and trace current. THere is also the IPC-2152 standard, both include this guidance on designing for thermal reliability, but which standard should we use?

Blog
Stripline Impedance Calculator

Striplines provide some advantages over microstrips as they take advantage of natural shielding and coupling from nearby ground plane layers. Although they tend to experience higher losses due to total confinement in the dielectric, they can be thinner due to the high dielectric constant used in internal layers of a PCB. Use our free impedence calculator to help you determine the correct width needed to hit a target impedance.

Blog
Which Types of Opto-Isolators Are Right For Your Signal?

An optoisolator is a cool electronic device that can be used to pass information between a diode without passing an electrical current. There are many great applications for these, but do you know which one is right for you?

Blog
Properties panel document options in SCH editors

The Properties panel provides access to the properties of documents and objects. The contents of the panel change depending on the active document or the selected object. This blog will quickly go over some of need to know options around the properties panel in the schematic document.

High-Speed PCB Stackup Design
Blog
The High-Speed PCB Stackup Design Challenge

Even with all the good guidelines out there for high speed design, there are particular aspects of stackup construction and their relation to building boards that get overlooked. This blog is goes beyond just the typical SI/PI guidelines and looks at these problems from more of an engineering perspective.

stitching vias
Blog
Everything You Need to Know About Stitching Vias

Stitching vias are something you often see spread around the surface layer of a PCB, but what are they? and should you be using them? In this guide, we'll go over some of the standard uses of stitching vias and when they should be used in a PCB.

PCB Stackup Basics
Blog
PCB Stackup Basics

In comparison to the build-up of a PCB, the stackup is more concerned with the electrical type of each layer, that is are we working with signals, power, or ground. Continue reading to learn how you can optimize your layer stack.

chip with neon illumination
Blog
How Does the Package PDN Impact Power Integrity?

Whenever we say something to the effect of “components can’t work without a correctly designed PCB,” we only have to look at component packaging for evidence. It is true that component packages come with parasitics that affect signal integrity, but there is one area that we don’t often look at in terms of component packaging: power integrity.

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Embedded thumbnail for How to Use View Mode in Altium Designer Without a License
How-To's März 16, 2020
How to Use View Mode in Altium Designer Without a License

In Altium Designer 20.0, you can use Altium Designer in Viewer mode when signed into your AltiumLive account and no active license is being used. The Altium Designer Viewer license can be used by anyone with an AltiumLive account and no other licenses or subscription is needed. The license can be activated from the License Management page. 

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New in Altium Designer 20 Febr. 26, 2020
Any Angle Routing

With any angle routing in Altium Designer, you're able to expertly maneuver around obstacles on a densely populated board, routing deep into your BGA, eliminating the need for extra signal layers. With an intelligent obstacle avoidance algorithm, you're able to avoid obstancles using tangential arcs, making the most efficient use of your board real estate.

Embedded thumbnail for Schematic Dynamic Data Model
New in Altium Designer 20 Febr. 26, 2020
Schematic Dynamic Data Model

Recompiling large schematics can take up a lot of time. This is why Altium Designer uses a new dynamic data model, which incrementally and continuously compiles in the background eliminating the need to perform a full design compile.

Embedded thumbnail for Time Based Matched Lengths
New in Altium Designer 20 Febr. 26, 2020
Time Based Matched Lengths

High-speed digital circuits depend on signals and data arriving on time. If traces are improperly tuned, flight times vary and data errors can be abundant. Altium Designer 20 introduces the calculation of the propagation time on traces and provides synchronized flight time for high-speed digital signals.

Embedded thumbnail for Schematic Rendering
New in Altium Designer 20 Febr. 25, 2020
Schematic Rendering

A smooth and fast schematic experience awaits thanks to DirectX in Altium Designer. This new implementation smoothes out zooming and panning, and also dramatically speeds up copy and paste functionality.

Embedded thumbnail for Properties Panel for Schematics
New in Altium Designer 20 Febr. 24, 2020
Properties Panel for Schematics

In Altium Designer version 20.0, the Interactive Properties panel for schematics includes several functional improvements as well as productivity enhancements. The entire layout has been refined to optimize efficiency, icons and graphical previews have been improved, and there is now a smart parameters filter both for schematic lists and components. Dialogs for schematic properties, so beloved by our seasoned users, have returned stronger and better than ever.

Embedded thumbnail for Return Path Design Rule
New in Altium Designer 20 Febr. 24, 2020
Return Path Design Rule

High-speed signals create electromagnetic fields that can cause cross-talk or data errors unless proper return paths are provided. Proper return paths allow noise currents to return to ground through a very low impedance, eliminating any problems. The new Return Path design rule monitors return paths and checks for a continuous signal return path on the designated reference layer above or below the signals targeted by the rule.

Embedded thumbnail for Sliding
New in Altium Designer 20 Febr. 24, 2020
Sliding

Editing traces to improve signal integrity can be time consuming, especially when you have to edit individual arcs and serpentine tunings. Altium Designer 20 incorporates a new gloss engine and advanced push and shove capabilities to help speed up this process. which improves your productivity.

Embedded thumbnail for Creepage Distance Rule
New in Altium Designer 20 Febr. 24, 2020
Creepage Distance Rule

This new design rule flags a violation when the creepage distance across non-conductive surface and edge regions of the board, between the targeted signals, is equal to or less than the specified creepage distance.

Embedded thumbnail for How to Place Lines on the Keepout Layer
How-To's Febr. 24, 2020
How to Place Lines on the Keepout Layer

This video demonstrates how to place lines on the keepout layer.

Embedded thumbnail for How to Check for Missing Project Files
How-To's Febr. 24, 2020
How to Check for Missing Project Files

This video shows how to check for files that are missing from a project. Many times users link to files, such as libraries or outputs, outside of their project folder. This becomes a problem when it's time to zip up and send out project files, as linked files cannot be accessed by others.

Embedded thumbnail for How to Calculate the Area of a Polygon
Working with Polygons Febr. 24, 2020
How to Calculate the Area of a Polygon

This video demonstrates how to calculate the area of a polygon or region.

Embedded thumbnail for Overview of Altium Designer 20
New in Altium Designer 20 Febr. 21, 2020
Overview of Altium Designer 20

With the release of Altium Designer 20 comes with it many new and exciting features. See why Altium Designer is the best choice for PCB designers.

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Integrating Requirements June 2025 Webinar
On-Demand Webinar Mai 28, 2025
Integrating Requirements into Your PCB Design Workflow
Join our webinar where you will learn about integrated requirements tools who can help you eliminate late-stage design changes, AI support through system requirements and integration of design requirements directly in PCB Design. Don't miss it, register now!
Streamlining Team Collaboration
On-Demand Webinar Apr. 17, 2025
Streamlining Team Collaboration in Industrial PCB Projects
Join us for our upcoming webinar to discover how Altium Designer and Altium 365 can transform your team’s collaboration and take your PCB design projects to the next level. Attend for a chance to win free access to the Altium 365 Training Bundle.
PCB CoDesign Webinar
On-Demand Webinar Jan. 24, 2024
Discover How Altium Designer 24 Revolutionizes Team Dynamics in PCB Design
Expand your collaboration skills and stay ahead of the curve with PCB CoDesign. Design teams often grapple with prolonged design cycles and coordination issues, leading to delays and inefficiencies. In the current landscape, design processes are hindered by fragmented collaboration, resulting in increased layout times and difficulties in synchronizing design updates.