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PCB Design Variants: Managing Multiple PCBA Versions

Product variations often require different component populations, alternate parts, or configuration settings while keeping the underlying PCB design unchanged. This article explains how structured variant management keeps these differences organized and ensures each configuration has the correct BOM and manufacturing outputs.

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Embedded thumbnail for  Improve Visual Accuracy with True Arcs
New in Altium's Software
Improve Visual Accuracy with True Arcs

Discover how True Arc Rendering improves arc visualization in the PCB Editor and PCB Library Editor by displaying true arcs across 2D, 3D, and Board Planning modes. This provides a more accurate representation of board geometry and helps you work with curved features with greater precision throughout the design process.

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Collaborative Engineering with Team Ribbot
Two engineers, one board, nobody's work gets wiped out

When Team Ribbot’s electrical and mechanical engineers work on the same combat-robot design, unwanted changes can mean hours of lost work. See how Altium Designer and MCAD CoDesign let the team review and selectively accept changes, enabling seamless parallel collaboration across different locations and schedules.

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New in Altium's Software
Visualize and Refine Your Harness Designs

Create detailed views of bundle contents, control wire and cable paths, and rotate physical models to accurately represent the final harness assembly. These capabilities give you greater control over harness design and help ensure your digital model reflects the physical result.

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New in Altium's Software
Introducing Agentic Requirements Engineering

Discover a new way to work with Requirements Portal through Agentic Requirements Engineering. AI agents analyze your project data and surface proposals for your approval, reducing friction in requirements management and helping align your team's shared model with your design intent.

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New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

Embedded thumbnail for  How Team Ribbot fits 40 kW of power into a 250-pound combat robot
Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

Embedded thumbnail for Just Released: Supplier Data Merging
New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

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How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

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New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

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How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

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Blog
High-Speed PCB Design Tips

Essential tips for high-speed PCB designs, and when you need to start being concerned about how and where you route your traces.

Introduction to Open Source Laptop Project
Blog
Introduction to Open Source Laptop Project

We have started a very exciting journey into the creation of an open source laptop project. This project will be an ongoing one, with our community able interactively participate. By utilizing Altium 365 users will be able to view, comment on, and download design files. This will be a great learning experience for new and experienced PCB designers.

Blog
Ebook: Routing High-Density Interconnects with Reliable Microvias

HDI PCBs take a particular approach to routing interconnects through multiple layers to ensure reliability during fabrication, assembly, and operation. The critical structure that enables this is microvias, which are prone to failure if not designed properly. In this e-book, readers will receive an initial look at the reasons microvia reliability has come into the spotlight and why HDI PCB designers put reliability first when routing through microvias.

Blog
IPC-2221 Calculator for PCB Trace Current and Heating

Aside from impedance and annular ring calculations, one of the other major formulas specified in the IPC 2221 standard relates temperature rise, trace width, and trace current. THere is also the IPC-2152 standard, both include this guidance on designing for thermal reliability, but which standard should we use?

Blog
Stripline Impedance Calculator

Striplines provide some advantages over microstrips as they take advantage of natural shielding and coupling from nearby ground plane layers. Although they tend to experience higher losses due to total confinement in the dielectric, they can be thinner due to the high dielectric constant used in internal layers of a PCB. Use our free impedence calculator to help you determine the correct width needed to hit a target impedance.

Blog
Which Types of Opto-Isolators Are Right For Your Signal?

An optoisolator is a cool electronic device that can be used to pass information between a diode without passing an electrical current. There are many great applications for these, but do you know which one is right for you?

Blog
Properties panel document options in SCH editors

The Properties panel provides access to the properties of documents and objects. The contents of the panel change depending on the active document or the selected object. This blog will quickly go over some of need to know options around the properties panel in the schematic document.

High-Speed PCB Stackup Design
Blog
The High-Speed PCB Stackup Design Challenge

Even with all the good guidelines out there for high speed design, there are particular aspects of stackup construction and their relation to building boards that get overlooked. This blog is goes beyond just the typical SI/PI guidelines and looks at these problems from more of an engineering perspective.

stitching vias
Blog
Everything You Need to Know About Stitching Vias

Stitching vias are something you often see spread around the surface layer of a PCB, but what are they? and should you be using them? In this guide, we'll go over some of the standard uses of stitching vias and when they should be used in a PCB.

PCB Stackup Basics
Blog
PCB Stackup Basics

In comparison to the build-up of a PCB, the stackup is more concerned with the electrical type of each layer, that is are we working with signals, power, or ground. Continue reading to learn how you can optimize your layer stack.

chip with neon illumination
Blog
How Does the Package PDN Impact Power Integrity?

Whenever we say something to the effect of “components can’t work without a correctly designed PCB,” we only have to look at component packaging for evidence. It is true that component packages come with parasitics that affect signal integrity, but there is one area that we don’t often look at in terms of component packaging: power integrity.

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Embedded thumbnail for From Tragedy to Triumph: Personal Safety Made Beautiful
Altium Stories
From Tragedy to Triumph: Personal Safety Made Beautiful

Safety by Cilia has developed a personal safety alarm disguised as jewelry, offering a personalized security solution. Discover how Altium’s solutions can help address the complexities of miniaturization and power management in a small form factor, as the team did.

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Mixed Simulation Series
Mixed Simulation Series Part 3: SPICE Models & Parameters

Learn to select and apply SPICE models in Altium Designer to enhance the accuracy of your circuit simulations. This tutorial provides practical insights into using SPICE models effectively in your designs.

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New in Altium Designer 24
The Value of Upgrading: Time and Financial Advantages of Recent Altium Versions - Recording Preview

Watch our exclusive May webinar recording to learn how Altium Designer 24 can enhance your workflow. The full video of this webinar can be found here: COM May Webinar Recording

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Altium Stories
How Electronics Enable Exploration of the Earth's Last Frontier

Newgrange Design, a PCB design service bureau, and Woods Hole Oceanographic Institution (WHOI), a leader in ocean research and technology, have partnered to advance oceanographic exploration through innovative solutions. See how Altium software helps in the development of an underwater acoustic modem.

Embedded thumbnail for Mixed Simulation Series - Part 2: AC Analysis Sweeps & Inline SPICE Directives
Mixed Simulation Series
Mixed Simulation Series - Part 2: AC Analysis Sweeps & Inline SPICE Directives

Explore AC analysis and SPICE simulations in Altium Designer to elevate your circuit design and analysis skills. This video guides you through essential techniques for accurate and effective simulations.

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Altium Stories
Innovative Kidney Disease Bio Sensor Designed with Altium Software

Check how Altium software helps Metyos, pioneers in the development of a biowearable aimed at monitoring chronic kidney disease, in their work. They needed efficient collaboration tools to manage contributions from mechanical, chemical, and electrical engineers, which our software can provide.

Embedded thumbnail for Finding Inductors: Alternate Parts Series: Part 2
Octopart
Finding Inductors: Alternate Parts Series: Part 2

In part two of the Alternate Part series, we delve into the quest for a fitting alternate inductor for a battery controller IC equipped with a switching regulator.

Embedded thumbnail for Mixed Simulation Series - Part 1: Add Sources, Specify Coupled Inductors & Configure Result Plots
Mixed Simulation Series
Mixed Simulation Series - Part 1: Add Sources, Specify Coupled Inductors & Configure Result Plots

Watch this tutorial to learn how to design and optimize a five-block charging circuit using mixed simulation tools in Altium Designer, enhancing functionality and efficiency with practical tips and insights.

Embedded thumbnail for Enhance Design Review Efficiency and Assembly Precision with MultiBoard Draftsman
How-To's
Enhance Design Review Efficiency and Assembly Precision with MultiBoard Draftsman

Discover the capabilities of the multi-board Draftsman feature in Altium Designer 24 in our latest video, where we showcase its role in enhancing documentation processes using a mini-PC multi-board. Learn to create detailed, visually appealing documentation efficiently.

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Altium Stories
The Future of Healthcare is Wearable

Meet Metyos, a startup pioneering the development of a biowearable aimed at monitoring chronic kidney disease. With Altium, Metyos is advancing the future of wearable medical devices, putting healthcare back into the hands of patients and professionals alike. Check out their story in our brand new video about them and collaboration with Altium.

Embedded thumbnail for Hardware Design Masterclasses - Wrocław 2024 Slideshow
HDM Wrocław
Hardware Design Masterclasses - Wrocław 2024 Slideshow

Immerse yourself in the world of hardware design at the Hardware Design Masterclasses in Wroclaw! Explore our slideshow for a peek into the hands-on workshops, expert insights, and revolutionary techniques that made this experience truly unforgettable!

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New Constraint Manager
New Constraint Manager: Creepage Constraints & Resolving Violations

Join us for the final video of our Constraint Manager series we explore implementing creepage rules for high voltage designs. Through meticulous adjustments and customizations, we optimize the PCB layout to meet safety standards, showcasing the evolution of our design.

Embedded thumbnail for Mastering Data Management with Altium Designer 24 - Webinar Recording
New in Altium Designer 24
Mastering Data Management with Altium Designer 24 - Webinar Recording

Explore how Altium Designer 24 empowers you to effectively manage, access, and synchronize your data in our April webinar recording. The full video can be found here: COM April Webinar Recording

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Embedded World 2024
Embedded World 2024 Slideshow

We’re still looking back at Embedded World 2024 in awe of what an adventure it was! Shout out to everyone who swung by our booth, bringing boundless enthusiasm, insights, and energy to the mix—you made this event a resounding success! Check our brand new slideshow from this international event.

Embedded thumbnail for V-Scoring vs. Mouse Bites! PCB Panelization Deep Dive
How-To's
V-Scoring vs. Mouse Bites! PCB Panelization Deep Dive

Dive deep into PCB panel design and manufacturing as we explore the intricacies of V-Scoring and Mouse Bites. This comprehensive video sheds light on these pivotal techniques essential in PCB manufacturing.

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Octopart
Expert Insights on Alternate Parts

Join Philip Salmony in this enlightening series as he unravels the complexities of sourcing alternate parts to enhance your designs. In this episode, watch Phil effortlessly locate a substitute Ceramic Capacitor, backed with invaluable tips, tricks, and strategies that will transform your approach to part sourcing and revolutionize your design process.

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Integrating Requirements June 2025 Webinar
On-Demand Webinar Mai 28, 2025
Integrating Requirements into Your PCB Design Workflow
Join our webinar where you will learn about integrated requirements tools who can help you eliminate late-stage design changes, AI support through system requirements and integration of design requirements directly in PCB Design. Don't miss it, register now!
Streamlining Team Collaboration
On-Demand Webinar Apr. 17, 2025
Streamlining Team Collaboration in Industrial PCB Projects
Join us for our upcoming webinar to discover how Altium Designer and Altium 365 can transform your team’s collaboration and take your PCB design projects to the next level. Attend for a chance to win free access to the Altium 365 Training Bundle.
PCB CoDesign Webinar
On-Demand Webinar Jan. 24, 2024
Discover How Altium Designer 24 Revolutionizes Team Dynamics in PCB Design
Expand your collaboration skills and stay ahead of the curve with PCB CoDesign. Design teams often grapple with prolonged design cycles and coordination issues, leading to delays and inefficiencies. In the current landscape, design processes are hindered by fragmented collaboration, resulting in increased layout times and difficulties in synchronizing design updates.