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PCB Design Variants: Managing Multiple PCBA Versions

Product variations often require different component populations, alternate parts, or configuration settings while keeping the underlying PCB design unchanged. This article explains how structured variant management keeps these differences organized and ensures each configuration has the correct BOM and manufacturing outputs.

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Embedded thumbnail for  Improve Visual Accuracy with True Arcs
New in Altium's Software
Improve Visual Accuracy with True Arcs

Discover how True Arc Rendering improves arc visualization in the PCB Editor and PCB Library Editor by displaying true arcs across 2D, 3D, and Board Planning modes. This provides a more accurate representation of board geometry and helps you work with curved features with greater precision throughout the design process.

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Collaborative Engineering with Team Ribbot
Two engineers, one board, nobody's work gets wiped out

When Team Ribbot’s electrical and mechanical engineers work on the same combat-robot design, unwanted changes can mean hours of lost work. See how Altium Designer and MCAD CoDesign let the team review and selectively accept changes, enabling seamless parallel collaboration across different locations and schedules.

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New in Altium's Software
Visualize and Refine Your Harness Designs

Create detailed views of bundle contents, control wire and cable paths, and rotate physical models to accurately represent the final harness assembly. These capabilities give you greater control over harness design and help ensure your digital model reflects the physical result.

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New in Altium's Software
Introducing Agentic Requirements Engineering

Discover a new way to work with Requirements Portal through Agentic Requirements Engineering. AI agents analyze your project data and surface proposals for your approval, reducing friction in requirements management and helping align your team's shared model with your design intent.

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New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

Embedded thumbnail for  How Team Ribbot fits 40 kW of power into a 250-pound combat robot
Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

Embedded thumbnail for Just Released: Supplier Data Merging
New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

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How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

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New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

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How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

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Blog
High-Speed PCB Design Tips

Essential tips for high-speed PCB designs, and when you need to start being concerned about how and where you route your traces.

Introduction to Open Source Laptop Project
Blog
Introduction to Open Source Laptop Project

We have started a very exciting journey into the creation of an open source laptop project. This project will be an ongoing one, with our community able interactively participate. By utilizing Altium 365 users will be able to view, comment on, and download design files. This will be a great learning experience for new and experienced PCB designers.

Blog
Ebook: Routing High-Density Interconnects with Reliable Microvias

HDI PCBs take a particular approach to routing interconnects through multiple layers to ensure reliability during fabrication, assembly, and operation. The critical structure that enables this is microvias, which are prone to failure if not designed properly. In this e-book, readers will receive an initial look at the reasons microvia reliability has come into the spotlight and why HDI PCB designers put reliability first when routing through microvias.

Blog
IPC-2221 Calculator for PCB Trace Current and Heating

Aside from impedance and annular ring calculations, one of the other major formulas specified in the IPC 2221 standard relates temperature rise, trace width, and trace current. THere is also the IPC-2152 standard, both include this guidance on designing for thermal reliability, but which standard should we use?

Blog
Stripline Impedance Calculator

Striplines provide some advantages over microstrips as they take advantage of natural shielding and coupling from nearby ground plane layers. Although they tend to experience higher losses due to total confinement in the dielectric, they can be thinner due to the high dielectric constant used in internal layers of a PCB. Use our free impedence calculator to help you determine the correct width needed to hit a target impedance.

Blog
Which Types of Opto-Isolators Are Right For Your Signal?

An optoisolator is a cool electronic device that can be used to pass information between a diode without passing an electrical current. There are many great applications for these, but do you know which one is right for you?

Blog
Properties panel document options in SCH editors

The Properties panel provides access to the properties of documents and objects. The contents of the panel change depending on the active document or the selected object. This blog will quickly go over some of need to know options around the properties panel in the schematic document.

High-Speed PCB Stackup Design
Blog
The High-Speed PCB Stackup Design Challenge

Even with all the good guidelines out there for high speed design, there are particular aspects of stackup construction and their relation to building boards that get overlooked. This blog is goes beyond just the typical SI/PI guidelines and looks at these problems from more of an engineering perspective.

stitching vias
Blog
Everything You Need to Know About Stitching Vias

Stitching vias are something you often see spread around the surface layer of a PCB, but what are they? and should you be using them? In this guide, we'll go over some of the standard uses of stitching vias and when they should be used in a PCB.

PCB Stackup Basics
Blog
PCB Stackup Basics

In comparison to the build-up of a PCB, the stackup is more concerned with the electrical type of each layer, that is are we working with signals, power, or ground. Continue reading to learn how you can optimize your layer stack.

chip with neon illumination
Blog
How Does the Package PDN Impact Power Integrity?

Whenever we say something to the effect of “components can’t work without a correctly designed PCB,” we only have to look at component packaging for evidence. It is true that component packages come with parasitics that affect signal integrity, but there is one area that we don’t often look at in terms of component packaging: power integrity.

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Embedded thumbnail for How to Design Bending Regions in Flex PCBs
How-To's
How to Design Bending Regions in Flex PCBs

Watch our latest video on bending regions in flex PCBs! This step-by-step guide will show you how to configure stack-ups, distinguish between flex and rigid regions, and troubleshoot common issues in 3D views.

Embedded thumbnail for LDO Regulator Essentials: From Basics to Advanced. Part V: Ripple Rejection
LDO Regulator Essentials
LDO Regulator Essentials: From Basics to Advanced. Part V: Ripple Rejection

The final part of the LDO Regulator Essentials series focuses on voltage ripple rejection in Low Dropout Regulators (LDOs). Our host Rafał Stępień explains how LDOs clean up DC supply waves, ensuring stable performance in power systems. This episode provides practical insights for optimizing sensitive designs.

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New in Altium Designer 25
Explore Routing Improvements in Altium Designer 25

Discover Routing Improvements in Altium Designer 25. Learn about Dynamic Phase Matching, True Donut Pad Shape, and more in our latest video showcasing the powerful enhancements in our newest release.

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New in Altium Designer 25
Wire Bonding Shorts: Die Footprints

Check our new short video where Samer Aldhaher demonstrates the Wire Bonding feature in Altium Designer 25, including die-to-die and die-to-copper connections, multiple wire bonds, and pad rotation techniques.

Embedded thumbnail for Altium Designer 25: Collaboration at its Finest
New in Altium Designer 25
Altium Designer 25: Collaboration at its Finest

Altium Designer 25 focuses on enhancing collaboration for engineering teams with new tools like the SI Analyzer by Keysight, updated PCB CoDesign, MCAD and Ansys CoDesigners, and improved Simulation modules. This release also introduces Wire Bonding, Single Layer PCB, and performance upgrades for optimized PCB design workflows. Check our overview video about all the improvements in this release.

Embedded thumbnail for The Fastest Ways to Run a PCB BOM Review
How-To's
The Fastest Ways to Run a PCB BOM Review

Conducting a BOM review is crucial to prevent costly delays, obsolete components, and unforeseen sourcing challenges in your PCB project. Discover powerful tools like DigiKey, Octopart, and Altium 365’s BOM portal to simplify your review process and ensure you're selecting the best parts at optimal prices.

Embedded thumbnail for Quantum Systems uses Altium Designer and Altium 365 to build the future of Drones
Altium Stories
Quantum Systems uses Altium Designer and Altium 365 to build the future of Drones

Quantum Systems creates advanced drones for critical aerial intelligence across industries. With Altium Designer and Altium 365, they streamline electronics engineering and enhance team collaboration. Watch how Altium software helps them innovate faster and build reliable drones for mission-critical moments.

Embedded thumbnail for Wire Bonding Shorts: 3D Stacked Die with Cavity
New in Altium Designer 25
Wire Bonding Shorts: 3D Stacked Die with Cavity

Check our short video by Samer Aldhaher on using Altium Designer’s wire bonding tool for creating 3D stacked die in cavity. Highlights advanced techniques for compact, high-performance PCB designs with 3D integrated circuits.

Embedded thumbnail for Constraint Manager Improvements in Altium Designer 25
New in Altium Designer 25
Constraint Manager Improvements in Altium Designer 25

Discover the latest in Altium Designer 25’s Constraint Manager, with updates like flexible net selection, streamlined rule management, and differential pair handling. Simplify your PCB design workflow with powerful new tools and enhancements.

Embedded thumbnail for Signal Integrity Made Simple - Recording Preview
How-To's
Signal Integrity Made Simple - Recording Preview

Catch up on our “Signal Integrity Made Simple” webinar to explore essential techniques for ensuring high-speed design integrity. Watch the recording to gain practical insights, and don’t miss our upcoming November webinar showcasing the latest Altium Designer release, featuring the powerful Signal Analyzer by Keysight and additional tools to optimize your projects.

Embedded thumbnail for Kickstart Your Rigid-Flex Journey: Part III - PCB Layout
Kickstart Your Rigid-Flex Journey
Kickstart Your Rigid-Flex Journey: Part III - PCB Layout

In this third installment of our series, Piet Callemeyn demonstrates PCB layout creation from scratch for a rigid-flex project, covering key techniques like bend lines and split lines. A must-see for any PCB designer!

Embedded thumbnail for Beyond PCB Design with Altium Designer - Recording Preview
New in Altium Designer 24
Beyond PCB Design with Altium Designer - Recording Preview

We invite you to watch this webinar recording, where you'll discover how to streamline your entire PCB development workflow. Learn how to go beyond design to optimize documentation, outputs, and design specifications using Altium Designer. Check the recording here: COM September Webinar.

Embedded thumbnail for Advanced Wire Bonding Techniques in Altium Designer - Demo
New in Altium Designer 25
Advanced Wire Bonding Techniques in Altium Designer - Demo

Check out our brand-new demo of the Wire Bonding tool in Altium Designer! Learn step-by-step how to define die chips, create footprints, route bond wires, and set up a proper PCB layout with rules and constraints.

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New in Altium Designer 24
Use Cases with Dave Young: Harness Design

Join Dave Young in this Use Cases video as he walks you through Harness Design in Altium Designer 24. From starting a new harness project to utilizing wires and taps, you’ll discover how easy it is to replace standard schematic views with detailed mechanical drawings. Don't miss this hands-on tutorial and elevate your design expertise!

Embedded thumbnail for Make Smarter Design Decisions - Signal Analyzer Demo
How-To's
Make Smarter Design Decisions - Signal Analyzer Demo

Master the Signal Analyzer by Keysight in this demo! Learn to analyze and fix net classes for impedance, delay, and return loss to optimize your designs. Watch now and take your PCB designs to the next level.

Embedded thumbnail for Engineering Aerial Intelligence with Quantum Systems
Altium Stories
Engineering Aerial Intelligence with Quantum Systems

Quantum Systems specializes in engineering advanced drone solutions that deliver critical aerial intelligence to various industries. Watch the new Altium Stories episode to see how Altium Designer and Altium 365 help Quantum Systems streamline their electronics engineering processes, ensuring seamless collaboration across teams.

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Integrating Requirements June 2025 Webinar
On-Demand Webinar Mai 28, 2025
Integrating Requirements into Your PCB Design Workflow
Join our webinar where you will learn about integrated requirements tools who can help you eliminate late-stage design changes, AI support through system requirements and integration of design requirements directly in PCB Design. Don't miss it, register now!
Streamlining Team Collaboration
On-Demand Webinar Apr. 17, 2025
Streamlining Team Collaboration in Industrial PCB Projects
Join us for our upcoming webinar to discover how Altium Designer and Altium 365 can transform your team’s collaboration and take your PCB design projects to the next level. Attend for a chance to win free access to the Altium 365 Training Bundle.
PCB CoDesign Webinar
On-Demand Webinar Jan. 24, 2024
Discover How Altium Designer 24 Revolutionizes Team Dynamics in PCB Design
Expand your collaboration skills and stay ahead of the curve with PCB CoDesign. Design teams often grapple with prolonged design cycles and coordination issues, leading to delays and inefficiencies. In the current landscape, design processes are hindered by fragmented collaboration, resulting in increased layout times and difficulties in synchronizing design updates.