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PCB Design Variants: Managing Multiple PCBA Versions

Product variations often require different component populations, alternate parts, or configuration settings while keeping the underlying PCB design unchanged. This article explains how structured variant management keeps these differences organized and ensures each configuration has the correct BOM and manufacturing outputs.

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Embedded thumbnail for  Improve Visual Accuracy with True Arcs
New in Altium's Software
Improve Visual Accuracy with True Arcs

Discover how True Arc Rendering improves arc visualization in the PCB Editor and PCB Library Editor by displaying true arcs across 2D, 3D, and Board Planning modes. This provides a more accurate representation of board geometry and helps you work with curved features with greater precision throughout the design process.

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Collaborative Engineering with Team Ribbot
Two engineers, one board, nobody's work gets wiped out

When Team Ribbot’s electrical and mechanical engineers work on the same combat-robot design, unwanted changes can mean hours of lost work. See how Altium Designer and MCAD CoDesign let the team review and selectively accept changes, enabling seamless parallel collaboration across different locations and schedules.

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New in Altium's Software
Visualize and Refine Your Harness Designs

Create detailed views of bundle contents, control wire and cable paths, and rotate physical models to accurately represent the final harness assembly. These capabilities give you greater control over harness design and help ensure your digital model reflects the physical result.

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New in Altium's Software
Introducing Agentic Requirements Engineering

Discover a new way to work with Requirements Portal through Agentic Requirements Engineering. AI agents analyze your project data and surface proposals for your approval, reducing friction in requirements management and helping align your team's shared model with your design intent.

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New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

Embedded thumbnail for  How Team Ribbot fits 40 kW of power into a 250-pound combat robot
Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

Embedded thumbnail for Just Released: Supplier Data Merging
New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

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How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

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New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

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How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

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Blog
Wire Bonding in Altium Designer

The Wire Bonding in Altium Designer article highlights how Altium Designer 25’s wire bonding feature streamlines complex designs for advanced assemblies like 3D stacked dies and RF modules. This tool enhances efficiency and precision, catering to modern electronic design needs.

Blog
Optimize PCB Design with Integrated BOM and CAD Systems

Discover how integrating BOM management and CAD systems can streamline your PCB design process in this insightful article. Learn how combining these tools enables smoother collaboration, reduces errors, and improves design efficiency, helping you optimize your workflows from concept to manufacturing.

Blog
The Essential Guide to Through-Hole Resistors

Resistors are fundamental components in electronic circuits, essential for controlling current and voltage. This article explores their basic principles, types, and key applications, helping you understand their crucial role in electronics.

Blog
Avoiding Costly Delays: Essential Tips for PCB Designers

Efficient PCB design is crucial for avoiding costly delays in product development. This article offers practical tips and best practices for PCB designers to streamline their workflows, minimize errors, and ensure timely project completion.

Blog
Mastering EMI Control in PCB Design: Component Placement for EMC

In the second article of the "Mastering EMI Control in PCB Design" series Dario Fresu explores how effective component placement can reduce electromagnetic interference (EMI) in printed circuit boards. He highlights strategies such as board segregation and careful management of high-speed signals and their harmonics to ensure signal integrity and minimize emissions.

Blog
Signal Integrity Principles based on Altium Designer 24

Check out this article where Rafał Stępień dives into the essentials of maintaining signal integrity in high-speed digital systems. Discover key techniques like controlling signal reflections, reducing crosstalk, and designing differential pairs in Altium Designer 24 to ensure reliable and efficient PCB performance.

RSP Launch Cover
Blog
Launch of Requirements & Systems Portal in Altium 365

The Requirements & Systems Portal is now live in Altium 365! Engineers can write, manage, and verify requirements within the Altium 365 workspace. You can link your requirements directly to schematics and PCB designs to ensure all engineers are working with the latest data. Request access today!

Blog
Favorite Tools for BOM Review

Check out our article, where Lawrence Romine shares his top tools for conducting efficient Bill of Materials (BOM) reviews in PCB design. It highlights key features in Altium 365, Octopart, and ActiveBOM that help engineers avoid unsourceable components and streamline procurement.

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Working with MCAD CoDesigner extension
MCAD CoDesigner Quick Start: PTC Creo

MCAD CoDesigner is built to address the challenges of electronic product design by enabling seamless collaboration between your electrical and mechanical engineers. This video will show you how to start collaborate between Altium Designer and PTC Creo

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How to work with Variants
Variants in Multi-Channel Designs

Multi-channel designs can utilize variations in the channels to reduce design time and sheet count. We’ll show you how to take advantage of this by configuring several types of components.

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DFM and Fabrication Cost/Time Constraints
Stackup Considerations

There is a lot to consider about the Layer Stackup when it comes to designing a manufacturable board. We’ll walk you through enabling symmetry, finding correct balance of your layers, materials, creating and loading templates, and adding a layer stack table for better communication between you and your manufacturer.

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How to work with Variants
What Are Design Variants For?

Variants in Altium Designer allow you to create several variations of the same design all from one source project. Variants can be managed in the project and through Altium Designer you can control variants in the PCB, Schematic, Draftsman, and Outjob files to make your designs easily editable without redundancy.

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Working with MCAD CoDesigner extension
MCAD CoDesigner Quick Start: Solidworks

MCAD CoDesigner is built to address the challenges of electronic product design by enabling seamless collaboration between your electrical and mechanical engineers. This video will show you how to start collaborate between Altium Designer and SolidWorks. 

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DFM and Fabrication Cost/Time Constraints
Panelization

When you go to manufacture your design you can get a board manufactured by itself or with multiple in a panel. We’ll show you the how and the why to create panelization with the Embedded Board Array/Panelize tool, as well as how to create break away points for your individual boards.

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How to work with Variants
Display Variants in Draftsman Document

You can use the draftsman document to display your board variants. We’ll show you how to create a draftsman document and add variants to it properly displayed and editable through the properties panel.

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How-To's
How to print PCB?

Do you want to know how to use the updated document output feature? This video tells about the changes to the document output and shows how to quickly form a PDF or print a PCB in Altium Designer 21.

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DFM and Fabrication Cost/Time Constraints
Avoid Solder Wicking

If solder gets sucked into via holes in can cause an unreliable connection in your otherwise manufacturable design. We’ll show you a few easy ways to avoid this solder wicking using rules.

Display of Alternate Component Parameters
What's New in 22.4
Display of Alternate Component Parameters

Many schematic solutions are created as multivariant. With the new release, the schematic of multivariant project have become even more detailed and informative.

Display of Alternate Component Parameters
What's New in 22.4
备用元件参数显示

很多原理图解决方案均以多变量形式创建。随着新版本的发布,将提供更加详细和翔实的多变量项目原理图。

Components from Altium 365
What's New in 22.4
Components from Altium 365

Working with multiboards has become easier and more convenient. Now you have more component sources at your disposal.

Components from Altium 365
What's New in 22.4
Altium 365 元件

进行多板处理将变得更加轻松、方便。现在可供您使用的元件源将更多。

New Design Reuse Functionality
What's New in 22.4
New Design Reuse Functionality

A reuse bloks help reduce development time and avoid errors. The new Design Reuse Panel and new functionality expands the possibilities for reuse blocks and snippets.

New Design Reuse Functionality
What's New in 22.4
新的设计复用功能

复用块将有助于缩短开发时间并避免错误。新Design Reuse Panel和新功能,扩大了复用块和片段的使用范围。

Embedded thumbnail for MCAD CoDesigner Quick Start: Autodesk Inventor
Working with MCAD CoDesigner extension
MCAD CoDesigner Quick Start: Autodesk Inventor

MCAD CoDesigner is built to address the challenges of electronic product design by enabling seamless collaboration between your electrical and mechanical engineers. This video will show you how to start collaboration between Altium Designer and Autodesk Inventor. 

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Integrating Requirements June 2025 Webinar
On-Demand Webinar Mai 28, 2025
Integrating Requirements into Your PCB Design Workflow
Join our webinar where you will learn about integrated requirements tools who can help you eliminate late-stage design changes, AI support through system requirements and integration of design requirements directly in PCB Design. Don't miss it, register now!
Streamlining Team Collaboration
On-Demand Webinar Apr. 17, 2025
Streamlining Team Collaboration in Industrial PCB Projects
Join us for our upcoming webinar to discover how Altium Designer and Altium 365 can transform your team’s collaboration and take your PCB design projects to the next level. Attend for a chance to win free access to the Altium 365 Training Bundle.
PCB CoDesign Webinar
On-Demand Webinar Jan. 24, 2024
Discover How Altium Designer 24 Revolutionizes Team Dynamics in PCB Design
Expand your collaboration skills and stay ahead of the curve with PCB CoDesign. Design teams often grapple with prolonged design cycles and coordination issues, leading to delays and inefficiencies. In the current landscape, design processes are hindered by fragmented collaboration, resulting in increased layout times and difficulties in synchronizing design updates.