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Most Common Causes of PCB Assembly Rework and Scrap

Many PCB assemblies fail not because of exotic faults, but due to basic issues like incorrect BOM entries or footprint mismatches that force rework or scrap. This article dives into the most common causes and how to prevent costly defects in your design-to-manufacturing process.

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How-To's
Mechanically Drilled Blind & Buried Vias: PCB Design Rules Explained

Discover the essential design rules and manufacturing processes for mechanically drilled blind and buried vias in PCB layouts in this comprehensive tutorial. We cover the stack drill-and-plate fabrication process, aspect ratio limitations, sub-lamination design, and copper weight considerations. You’ll also learn how these vias differ from HDI microvias and gain a clear understanding of the critical design constraints needed for successful PCB manufacturing.

Blog
Behind the Scenes with AI Embedded Development

Forget one-shot AI hacks Ari Mahpour shows the thoughtful, sustainable way to integrate AI into embedded firmware development. Learn the core principles (planning gate, HAL abstraction, observability, timeout design) that can help you push your efficiency 5-10 times in real hardware projects.

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Altium Training
Altium Training - Design Environment: Navigation with Schematic Workspace

Discover the most important navigation techniques for the schematic workspace using both mouse and keyboard controls. In this tutorial video, you’ll learn how to use the View menu commands for document fitting, area zooming, and object selection, along with advanced navigation shortcuts. Master mouse-based panning and zooming, explore Ctrl key combinations, and practice arrow key movements - all designed to simplify your workflow in the PCB design process.

Blog
We're heading to PCB West 2025!

Join Altium at PCB West 2025 in Santa Clara, CA, on October 1! Stop by Booth 300 for the official launch of the new Altium platform, built on the foundation of Altium Designer and Altium 365. Be sure to check out our live demos of Altium Develop and Altium Agile.

Blog
Peak Electrical Performance in Multi-Board Designs With Advanced Simulation and Compliance Tools

Moving from single-board to multi-board systems is a leap in complexity. You must manage not just routing, but power, signal integrity, mechanical fit, and regulatory requirements across boards. In this article, you’ll discover how Altium’s advanced simulation and compliance tools help engineering teams overcome these challenges and deliver reliable multi-board solutions.

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How-To's
Altium Training - Design Environment: The Altium Environment

Get familiar with the core workspace layout and navigation methods. In this video, you’ll see how to open schematic and PCB documents, work within the unified design environment, and move between multiple open files using document tabs and keyboard shortcuts.

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Altium Training
Altium Training - Design Environment: Opening a Project from a Local Drive

Get your PCB design workflow off to a smooth start. This Altium tutorial walks you through opening projects from your local directory - a core skill that keeps your process efficient and organized from day one.

Blog
Executive Insights Into Electronic Product Development Gaps You Need To Close

Electronics hardware development is falling behind broader product development disciplines due to fragmented workflows, poor collaboration, and limited compliance visibility. This gap introduces risk, delays, and missed opportunities but executives see real business value in modernizing electronics development through better integration, traceability, and lifecycle visibility.

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Altium Training
Altium Essentials: Design Environment

Take control of your PCB design workflow with Altium Essentials: Design Environment. This tutorial module guides you through the fundamentals of workspace management, from handling panels and documents to mastering menus, context commands, and time-saving shortcuts.

Blog
Sourcing For High-Mix Low-Volume Electronics Manufacturing

High-mix, low-volume (HMLV) electronics manufacturing requires agile sourcing strategies to handle shifting BOMs, erratic lead times, and component volatility. All while controlling costs and ensuring compliance. Cloud-based tools like Altium provide real-time component visibility, BOM collaboration, and supplier integrations to help navigate HMLV complexities.

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How-To's
What Makes a Great PCB Design Review Submission?

Turn your PCB designs into professional-grade submissions. At Altium, we reveal the key practices that transform schematics, layouts, and documentation into review-ready work that stands out. Watch our brand-new tutorial and take your PCB design process to the next level.

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Altium Training
Altium Training - Workspace Folder Structure: Opening the Explorer Panel

Discover the key ways to access the Explorer panel in Altium Designer with this step-by-step tutorial. The video walks you through four different methods, giving you the freedom to choose the approach that best fits your workflow.

Blog
One Vision, Three Powerful Solutions: Introducing Octopart Discover, Altium Develop, and Altium Agile

We are excited to announce the launch of three new platform-based solutions that will transform the way electronic products are designed, built, and delivered: Octopart Discover, Altium Develop, and Altium Agile. These solutions are designed to simplify processes, accelerate innovation, and make collaboration seamless across the entire electronics lifecycle. Together, they realize the purpose of Altium and Renesas: To Make Our Lives Easier.

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Altium Training
Altium Essentials: Workspace Folder Structure Overview

Altium Essentials: Workspace Folder Structure is a tutorial series designed for PCB designers who are learning the fundamentals of navigating an Altium workspace. This playlist walks through key Explorer panel skills, including multiple ways to open it (via keyboard shortcuts, menus, panel buttons, and workspaces), navigating projects, and understanding the panel’s six core information areas.

Blog
The Top 5 Workflow Bottlenecks Slowing Down Mechanical Engineering Teams

Mechanical engineering teams frequently encounter delays from fragmented communication, disconnected toolchains, and inefficient synchronization processes. This article examines five critical workflow bottlenecks and highlights how ECAD-MCAD integration with real-time, bidirectional updates can eliminate rework and accelerate design iterations.

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How-To's
NFC Reader Project Part One: Schematics to PCB in Altium

Check out our new, in-depth NFC Reader Project tutorial! In this two-part video series, we design an ESP32-based NFC transceiver board from schematics to PCB layout. In Part 1, we dive into the TRF7970A NFC chip from Texas Instruments and guide you step-by-step through the complete design process in Altium.

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Blog
Cloud PCB Design: 5 Cloud Security Myths Debunked

This article addresses common misconceptions about cloud security in PCB design. It explains how modern cloud platforms, such as Altium 365, often provide superior security compared to traditional on-premises solutions. Key features like advanced infrastructure, granular access controls, and compliance with stringent regulations ensure the protection of valuable design data.

Blog
Renesas and Altium Announce Introduction of Renesas 365, Powered by Altium

Last week, Renesas Electronics and Altium proudly announced the introduction of Renesas 365, Powered by Altium—a first-of-its-kind industry solution designed to streamline electronic system development, from silicon selection to system lifecycle management. Renesas 365 will be demonstrated at Embedded World, Booth 5-371, from March 11-13 in Nuremberg, Germany.

Blog
DFM/DFA Requirements in Systems Engineering

Learn how integrating DFM and DFA principles into systems engineering ensures manufacturable, cost-effective PCB designs by optimizing CAD, CAM, and requirements management in our new article by Javier Alcina.

Blog
Best Practices for Electronics Project Management - Part 2

Part 2 of this series covers essential project management techniques for electronics design teams. Rafał Stępień discusses effective data organization, revision control, and collaboration strategies to improve efficiency and minimize errors.

Blog
Rigid-Flex PCBs: Understanding the Pros, Cons, and Fabrication Considerations

Read our new article which discusses the advantages of rigid-flex PCBs, such as space-saving designs and enhanced reliability, while also addressing potential challenges in their fabrication. It provides essential design and manufacturing tips to help engineers effectively implement this technology in various applications.

Blog
The Role of Automation & Robotics in Wire Harness Assembly

Our new article highlights how automation and robotics are transforming wire harness assembly, improving efficiency, precision, and cost-effectiveness. Technologies like robotic wire handling and AI-driven testing are paving the way for smarter production. However, challenges like custom designs and high costs still persist.

Blog
Wiring for the Final Frontier: A Guide to Space-Grade Harness Design

Wiring harnesses are mission-critical in space systems, requiring strict adherence to ECSS-Q-ST-70-61C and NASA-STD-8739.4A. In "Wiring for the Final Frontier: A Guide to Space-Grade Harness Design", Kamil Jasiński explores key design principles, material selection, and testing to ensure reliability in extreme environments.

Blog
Ideal Rectifier Bridge

Read Marcin Lewandowski's article explaining how MOSFETs are replacing traditional diodes for reverse polarity protection. Step into the future of energy-efficient electronics!

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NEW
Embedded thumbnail for Simplify Rule Set Updates and Replacement
New in Altium's Software
Simplify Rule Set Updates and Replacement

Learn how to import rule sets with greater flexibility in Altium. When importing rules, you can add new rules to your existing set, replace only rules that match, or completely replace the current rule set giving you full control over how design rules are updated.

NEW
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Collaborative Engineering with Team Ribbot
How Team Ribbot fits 40 kW of power into a 250-pound combat robot

What do you get when you pack the power of a small electric car into a combat robot with virtually no room to spare? In the first episode of our collaboration with Team Ribbot and Altium, explore how seamless ECAD-MCAD collaboration helps the team tackle complex design challenges, optimize high-performance designs, reduce errors, and bring products to life faster.

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New in Altium's Software
Just Released: Supplier Data Merging

Discover how the Supplier Data Merging feature brings together supplier information from your custom parts database and the Altium Parts Provider into a single, unified view. Access consolidated supplier data wherever supplier part numbers appear, including in ActiveBOM and during component selection.

Embedded thumbnail for How Altium’s Layer Stack Manager Actually Works
How-To's
How Altium’s Layer Stack Manager Actually Works

Take a look inside Altium's Layer Stack Manager and discover how its impedance calculator determines the ideal trace width for your target impedance. In this video, we break down the "black box" behind the calculation and show how the Simbeor-based field solver provides accurate results while eliminating the need for advanced field solver expertise.

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New in Altium's Software
Connect Requirements Directly to Your PCB Design

See how the Requirements Portal integration in Altium Designer simplifies requirements management by bringing system requirements directly into your PCB design workflow. Connect requirements to design documents, assign tasks, track verification in real time, and keep your entire team aligned with seamless synchronization in Altium 365.

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How-To's
SFP Connector Routing: High-Speed Differential Pair Design Tips

Discover practical SFP and SFP+ routing tips in our latest video, inspired by a real question from the Altium subreddit. We cover how aggressive serpentine length tuning can be, how to reduce impedance discontinuities in tight meanders, and how meandering influences mode conversion at 10G and higher data rates.

Embedded thumbnail for Handle High-Density PCB Layouts with Ease
New in Altium's Software
Handle High-Density PCB Layouts with Ease

Push the limits of PCB design with support for up to 128 signal layers, empowering the development of even the most complex, high-density boards.

Embedded thumbnail for Skip Layer Routing for RF: Control Impedance & Cut Insertion Loss
How-To's
Skip Layer Routing for RF: Control Impedance & Cut Insertion Loss

Discover our latest video and learn how RF designers use a deeper ground plane to minimize skin-effect resistance, improve signal integrity over long high-frequency routes, and optimize impedance matching for oversized SMT pads in antenna launches and coaxial connectors.

Embedded thumbnail for Just Released: ODB++ Intellectual Property Protection
New in Altium's Software
Just Released: ODB++ Intellectual Property Protection

ODB++ Intellectual Property Protection lets you control exactly what design data is included in the ODB++ output, ensuring each manufacturing partner receives only the information needed for their specific fabrication or assembly tasks.

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How-To's
Future of Electronics Development in Security and Aerospace

See the highlights from Altium's executive event in Hamburg, where Security and Aerospace leaders explored AI-driven development, digital engineering, supply chain resilience, and the future of mission-critical electronics.

Embedded thumbnail for Create Clearance Rules Faster and with Less Effort
New in Altium's Software
Create Clearance Rules Faster and with Less Effort

Setting up clearance rules is now more intuitive in the Constraint Manager. Choose the Simple view for faster configuration with grouped object types, or the Advanced view when you need detailed, matrix-based clearance control.

Embedded thumbnail for Mastering HDI Design Rules in Altium Designer
How-To's
Mastering HDI Design Rules in Altium Designer

In our latest Altium Academy tutorial, we guide you through configuring the essential HDI PCB design rules in Altium's software. You'll learn how to use your manufacturer's fabrication capabilities to create accurate design rules and constraints for your PCB.

Embedded thumbnail for Search, Filter, and Navigate PCB Designs Faster
New in Altium's Software
Search, Filter, and Navigate PCB Designs Faster

The Web Viewer now features a redesigned search experience for faster access to PCB design data across supported CAD formats. A lightweight, intuitive interface lets you begin with simple search terms and progressively refine results using contextual suggestions.

Embedded thumbnail for Gain Better Control Over Wire Bond Visibility
New in Altium's Software
Gain Better Control Over Wire Bond Visibility

New bond wire visibility controls give you greater flexibility when working with wire-bonded boards and footprints, making it easier to focus on the details that matter most.

Embedded thumbnail for Coming Soon: Selectable Harness Source Within Multi-board Design
New in Altium's Software
Coming Soon: Selectable Harness Source Within Multi-board Design

Selectable Harness Source Within Multi-board Design enables harness projects to drive system connectivity while maintaining bidirectional synchronization between multi-board schematics and harness wiring diagrams for improved accuracy and easier design management.

Embedded thumbnail for Choose the Simbeor Version for Your PCB Calculations
New in Altium's Software
Choose the Simbeor Version for Your PCB Calculations

The PCB Editor now lets you choose the Simbeor version used for delay and impedance calculations, giving you more flexibility and consistency across your design workflows.

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