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What is Burn-in Testing for Electronics?

Once you’re planning for production of any new board, you’ll likely be planning a battery of tests for your new product. These tests often focus on functionality and, for high speed/high frequency boards, signal/power integrity. However, you may intend for your product to operate for an extreme period of time, and you’ll need some data to reliably place a lower limit on your product’s lifetime. In addition to in-circuit tests, functional tests, and possibly mechanical tests, the components and boards themselves can benefit from burn-in testing.

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PCB Design for Testability to Ensure High Yield and Quality

If you remember your days in school, then you probably remember the feeling of happiness and celebration when you pass a big exam. You’ll feel the same sense of adulation when your board spin passes a barrage of pre and post assembly tests, but a complex design might not reach that stage unless you implement the right design for testability methods. There are some simple steps that can help your manufacturer identify and quickly implement important bare-board and in-circuit testing (ICT), especially on critical circuit blocks.

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Blog
Top Tips from Experienced Flex Designers

This article describes the best hints and tips for designers of rigid-flex circuits. These tips include choosing the most appropriate material, suggestions for coordinating the PCB with the manufacturer, and a set of rules to be followed while PCB design. 

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Blog
How Do Capacitor Mounting Structures And Footprints Impact Total Inductance?

There are a number of factors at play when it comes to the impact of inductance on high-frequency power distribution systems. This article will focus on the inductance of the capacitor footprint along with the inductance of vias from the capacitor footprint to the PCB power planes. Included are the various types and sizes of footprints for ceramic capacitors as well as a footprint for a tantalum capacitor; how changing the footprint impacts inductance and test results obtained for different capacitors.

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How to Perform Differential Pair Tuning in Altium Designer 20

In order to properly suppress common-mode noise, differential pairs must be routed in parallel, with perfect symmetry, and with matched lengths. In real PCBs, meeting these three objectives isn’t always possible. Instead of eyeing out your different pair lengths, the interactive routing tools in Altium Designer make differential pair length matching easy. You can encode permissible length mismatches as design rules as part of controlled impedance routing, or you can manually perform differential pair tuning using a variety of meandering styles. Here’s how this works in Altium Designer.

Blog
Driving Haptic Vibration and Feedback in Wearables

Augmented reality, virtual surgery, limb replacements, medical devices, and other new technologies need to incorporate haptic vibration motors and feedback to give the wearer a full sense of how they are interacting with their environment. Unless these cutting-edge applications include haptic vibration and feedback, users are forced to rely on their other four senses to understand the real or virtual environment.

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Back Drilling Example in Altium Designer: One of the Easiest Ways to Improve Signal Integrity

Over the last 20 years, electronic devices have become increasingly sophisticated. Less than two decades ago, just having a mobile phone to make calls was rare; today, our phones power our lives. To meet the growing demand for smartphone technology, technology has become faster, more functional, and intuitive. Improvements to the component base have streamlined processes while reducing manufacturing costs.

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On-Demand Webinar
Editing Your PCB Geometry with MCAD Tools

You need to define your PCB geometry in the context of your enclosure. If your board cannot physically be assembled into the final product, it doesn't matter how well laid out it is electrically.

This webinar focuses on how the MCAD CoDesigner allows you to edit your PCB in the context of a higher-level assembly, allowing you to respect the relevant mechanical constraints.

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Is it Simultaneous Switching Noise or Crosstalk?

Going deeper into crosstalk, there is always the issue of verifying EMI/EMC compliance through test and measurement. With the multitude of signal integrity problems that can arise in real PCBs, how can the astute designer distinguish them all? Some problems are clearer than others, with specific signal integrity measurements being developed for testing and measuring particular aspects of signal behavior. The fact is, multiple signal integrity problems could be present on a single interconnect simultaneously.

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Sharing PCB Data with Manufacturers in the Cloud

Once you’ve finished your new project and you’re ready to push it to your manufacturer, you’ll normally be stuck in an endless email chain with an engineer, or you’ll have to share cloud links with each other. The cloud sharing and design release tools in Altium Designer and Altium Concord Pro are a huge help in this area. In this post, I’m going to take an existing project I’ve worked with in a number of recent blogs, create some fabrication and assembly documentation, and finally push this data to a manufacturer using Altium Concord Pro.

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The Great PCB Layout "Rules of Thumb" Debate Rages On

To this day, I still see many PCB layout “rules of thumb” that first became common nearly 20 years ago. Do these rules still universally apply? The answer is a firm “maybe.” The discussion around PCB layout rules of thumb is not that these rules are correct or incorrect. The problem is that the discussion around these rules often lacks context, leading to the always/never type of discussion seen in some popular forums. My goal in this article is to communicate the context behind the common PCB design rules.

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Blog
How to Design Your PCB Test Coupon and What You Can Test

As the operating speed of components has increased, controlled impedance is becoming more common in digital, analog, and mixed-signal systems. If the controlled impedance value for an interconnect is incorrect, it can be very difficult to identify this problem during an in-circuit test. However, testing is normally performed on a PCB test coupon, which is manufactured on the same panel as the PCB. If you want to get through board spins quickly and aid future designs, you might consider designing a test coupon and keeping it handy for future designs.

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How to Work with Differential Pairs
Creating Differential Pairs in the PCB

Learn how to create differential pairs in the PCB.

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Altium DbLibs and Electronic Components in the Cloud with Altium Designer 20.1

Altium’s DbLib support is one of the oldest and most loved features of Altium Designer for managing electronic components and their data. They’ve been present in the software world since before I could fathom the existence of Ohm’s law. Altium 20.1’s new Component Sync feature allows you to synchronize virtually any database or database Library with Altium 365, taking advantage of both approaches strengths.

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Success Stories
From The Beatles to the PCB - VOX Story

Dave Clarke, R&D manager for VOX, walks us through his story of designing VOX amplifiers for electronic instruments as well as his love for music and electronics design. Be sure to subscribe to the Altium Stories channel to stay updated on new videos. Altium LLC is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize their ideas. 

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Blog
What is a Schematic Netlist for Your PCB?

If you’ve created your next great schematic, there is a lot going on behind the scenes in your design software. A schematic netlist is one of the central pieces of information that will be used in multiple features in your design software to create a real PCB. Your schematic netlist provides both electrical connectivity information, and reflects the functional structure of your design data in a single set of data.

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Blog
How to Select an Inductor for a Buck Converter

An SMPS is one of those quiet (yet electrically noisy) devices that makes your favorite electronics run smoothly. Among the numerous DC-DC converter topologies, a buck converter finds plenty of uses for stepping down the input voltage to a lower level while providing high efficiency power conversion. A common question around component selection for these power converters is how to select an inductor for a buck converter. The goal in working with an inductor and other components in a buck converter is to limit power loss to heat and while minimizing current ripple.

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Blog
US Department of Transportation Seeking Alternatives to GPS

GPS-capable devices range from your phone to your smartwatch; simply type in your destination and follow the directions. Simple, right? According to the Washington Post, we should all stop using GPS as it’s ruining the navigation centers of our brains. Despite the neurological effects on perception and judgment, the U.S. Department of Transportation (DOT) aims to find alternatives to GPS to provide redundancy.

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Blog
Bluetooth 5.1 SoC vs. Module: Which is Best for Your Design?

The list of features available in Bluetooth just got a little longer since the release of Bluetooth 5.1. If you want to incorporate a Bluetooth 5.1 SoC into your new product, you have two primary options for bringing this component into your board. The first is as an SoC that mounts to your board just like any other component. The other option is to bring a module into your new board—directly onto the surface layer. Here’s what you need to know about a Bluetooth 5.1 SoC or module in your next IoT product.

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Alternative Pins
Blog
Altium Designer 22.6 Update

We are happy to announce that the Altium Designer 22.6 update is now available. Altium Designer 22.6 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

Top 5 Questions Regarding Stack Up
Blog
SAP (Semi-Additive PCB Process) – Top 5 Questions Regarding Stack Up

This Semi-Additive Process is an additional tool in the PCB fabricators' toolbox that enables them to provide feature sizes for trace width and spacing that are 25 microns, (1 mil) and below depending on the fabricators' imaging equipment. This provides much more flexibility to breakout out tight BGA areas and the ability to shrink overall circuit size and/ or reduce the number of circuit layers in the design. As the PCB design community embraces the benefits of this new printed circuit board fabrication technique, there are of course many questions to be answered.

Three ways to manage your BOM costs
Blog
Improving Supply Chain Success with BOM Management

It’s no secret that component shortages have become more frequent this year. In fact, countries around the world are losing billions in revenue due to supply issues. Having the right components on hand is more crucial than ever as availability, obsolescence, counterfeit products and environmental non-compliance risks continue to grow. Fortunately, many shortages can be avoided by introducing proactive supply chain practices.

Length Tuning Impedance
Blog
What is the Impedance of Length-Tuning Structures?

Do length-tuning structures create an impedance discontinuity? The answer is an unequivocal “yes”, but it might not matter in your design depending on several factors. Applying a length-tuning structure is equivalent to changing the distance between the traces while meandering. Therefore, you will have a change in the odd-mode impedance of a single trace. The question then becomes: does this deviation in trace impedance in a length tuning structure matter?

Designing the Next-Generation Electronics
Blog
A-SAP™ – What do you need to know?

The continued miniaturization of both packaging and component size in next-generation electronics is becoming harder and harder to work around and presents a significant challenge for both PCB designers and PCB fabricators. To effectively navigate the constraints of the traditional subtractive-etch PCB fabrication processes, PCB designs require advanced PCB fabrication capabilities while pushing the limits of finer feature size, higher layer counts, multiple levels of stacked micro vias and increased lamination cycles.

Pin-package and Via Delay Values
Blog
Pin-Package Delay and Via Delay in High Speed Length Tuning

Take a look at the inside of some integrated circuit packages, and you’ll find a number of wires bonded to the semiconductor die and the pads at the edge of the component's package. As a signal traverses makes its way along an interconnect and into a destination circuit, signals need to travel across these bond wires and pads before they are interpreted as a logic state. As you look around the edge of an IC, these bond wires can have different lengths, and they incur different levels of delay and contribute to total jitter.

6-Layer PCB Design
Blog
6-Layer PCB Design Guidelines

Once you’ve run out of room on your 4-layer PCB, it’s time to graduate to a 6-layer board. The additional layer can give you room for more signals, an additional plane pair, or a mix of conductors. How you use these extra layers is less important than how you arrange them in the PCB stackup, as well as how you route on a 6-layer PCB. If you’ve never used a 6-layer board before, or you’ve had EMI troubles with this stackup that are difficult to solve, keep reading to see some 6-layer PCB design guidelines and best practices.

Altium Designer Interface
Blog
Altium Designer 22.5 Update

We are happy to announce that the Altium Designer 22.5 update is now available. Altium Designer 22.5 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

Are Hybrid PCB Stackups Reliable?
Blog
How Reliable is Your Hybrid PCB Stackup?

PCB stackups often incorporate slightly dissimilar materials that could pose a reliability problem. Hybrid PCBs are one case where the PCB stackup will include different materials, typically a standard FR4 laminate and a PTFE laminate for RF PCBs. Designers who want to take the lead on material selection when designing their hybrid stackups should consider these factors that affect reliability. As with any PCB stackup, make sure you get your fabricator involved in the manufacturing process early to ensure reliability problems do not arise during production.

Monte Carlo vs Sensitivity Analysis
Blog
Monte Carlo Simulation vs. Sensitivity Analysis: What’s the Difference?

In a previous article about circuit simulation and reliability, I looked at how Monte Carlo analysis is commonly used to evaluate circuits that are subject to random variations in component values. Sensitivity analysis is a bit different and it tells you how the operating characteristics of your circuit change in a specific direction. Compared to a Monte Carlo simulation, sensitivity analysis gives you a convenient way to predict exactly how the operating characteristics will change if you were to deliberately increase or decrease the value of a component.

Simulation, Build and Test
Blog
Creating Continuous Integration Pipelines for FPGAs

Field Programmable Gate Arrays, or FPGAs, have become ubiquitous amongst high-speed, real-time digital systems. The speed at which FPGAs operate continues to increase at a dizzying pace but their adoption into Continuous Integration pipelines seems not to trail as closely. In this article we will review the concept of CI pipelines, their application to FPGAs, and look at examples on how to set this up.

Collaborators Visualization
Blog
Soft Locks [Conflict Prevention] in Altium 365

Conflicts can occur when multiple people work on the same project simultaneously. The user might not realize that they are not looking at the latest version of the documentation, leading to problems later. To address this issue, Altium features an intuitive graphical user interface that allows you to examine conflicts quickly and carefully

Guide to Monte Carlo in SPICE
Blog
The Basics of Monte Carlo in SPICE: Theory and Demo

Anytime you place a component in your PCB, it’s almost like you’re gambling. All components have tolerances, and some of these are very precise, but others components can have very wide tolerances on their nominal values. In the event the tolerances on these components become too large, how can you predict how these tolerances will affect your circuits?

BGA Land Patterns and Footprints
Blog
What's In Your BGA Land Pattern and Footprint

If you look in datasheets for most components, you’ll often find a recommended land pattern, usually alongside some mechanical package information and assembly information. This is not always the case with BGA components, especially components with high ball count. There are a few reasons for this that we can speculate: those ball counts might just be too big to put into a single page, or the manufacturer just expects you to know how to create that land pattern.

Molded Interconnect Devices
Blog
MIDs Make a Comeback as Vertical SMD Modules for Your PCB

Molded interconnect devices are essentially plastic molded substrates with traces running along any surface, including at right angles and running vertically. Altium users can use the new 3D Routing extension to design their own component carriers, which can be mounted vertically in a standard assembly process. If you’ve always wanted to vertically mount components or entire circuits, but without the expense of adding a flex section to your design, the new 3D Routing extension with HARTING’s component carrier designs provides a unique solution.

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NEW
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How-To's
PCB Stackups in Reverse?

Watch our new tutorial on reverse PCB stackups — a unique approach that combines thin internal layers with thicker outer cores for specialized applications. Learn how to implement reverse stackups effectively in Altium Designer, understand key manufacturability constraints, and explore Rogers materials specifically suited for this technique.

NEW
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New in Altium Designer 25
Design Smarter - Harness, Multi-board, and MCAD CoDesign in Action

This webinar highlights how Altium Designer 25, with a Pro or Enterprise subscription, enables seamless ECAD-MCAD collaboration using Harness and Multi-board Design tools and the advanced MCAD CoDesigner. Viewers will learn how to integrate harness designs, optimize multi-board systems for enclosure fit, and synchronize designs with SolidWorks, PTC Creo, and Autodesk Inventor.

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New in Altium Designer 25
Unified Login in Altium Designer 25

We've unified the login experience across Altium Designer, Altium 365, and the Altium website—one set of credentials is all you need. This update simplifies access, enhances security, and improves session management for a smoother user experience.

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How-To's
Custom Ethernet Switch Powers Up: Assembly to Working Hardware Test

Watch our latest video as host Zach Peterson presents his custom Ethernet switch PCB. He walks through the design in Altium Designer, programs the firmware, and tests the board in a real server environment using both copper and fiber connections. This video showcases the complete journey from PCB design to fully functional hardware.

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How-To's
Mastering Pad and Via Templates (or Padstacks) in Altium Designer

Learn how to create, export, and reuse Pad and Via templates (Padstacks) in Altium Designer. This tutorial covers standardized libraries to optimize PCB design and ensure consistency across projects.

Embedded thumbnail for Power Rail Routing Mastery: Multiple Voltage Planes in Altium Designer
How-To's
Power Rail Routing Mastery: Multiple Voltage Planes in Altium Designer

Want to design a complex Power Distribution Network (PDN)? Watch our exclusive tutorial to learn expert techniques for routing 10+ power rails on a single PCB layer—while minimizing EMI and ensuring signal integrity.

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Altium Designer's 25 Quantitative Benefits
Unveiling 99% Task Time Efficiency

This video showcases Altium Designer 25’s PCB Section View, a powerful tool for detailed circuit analysis and optimization. Learn how it enhances precision, improves performance, and simplifies complex PCB layouts with real-world applications.

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How-To's
Bottom Terminated Component Guide: Footprint Design Best Practices

Want to create a reliable footprint for your PCB design? Watch our latest video with Zach Peterson and learn best practices for designing PCB footprints for bottom-terminated components. This tutorial covers how to properly design paste masks for QFNs, BGAs, and other bottom-terminated packages to prevent common assembly issues.

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Altium Designer's 25 Quantitative Benefits
Design 4x Faster with Altium Designer 25

PCB CoDesign in Altium Designer 25 enables multiple engineers to collaborate on a single PCB design, saving over 10 minutes and 300+ clicks. With an intuitive compare-and-merge workflow, teams can efficiently resolve conflicts and streamline their design process. Check out this video to learn more, and use the Benefit Calculator to see your potential time savings: https://www.altium.com/benefit-calculator.

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New in Altium Designer 25
Empowering Hybrid Designs with Wire Bonding

Our latest whitepaper on Wire Bonding technology is now available! It explores the role of wire bonding in modern PCB design and how Altium Designer 25 enhances the process with dedicated features. Access it here: Wire Bonding Whitepaper.

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Altium Designer's 25 Quantitative Benefits
8 Times Faster Simulations Using Altium Designer 25

Speed up your simulations with Altium Designer 25—now up to 8x faster! Watch our comparison to see how built-in simulation slashes processing time, saving you valuable minutes on every task.

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New in Altium Designer 25
Harness Design Top 5 Improvements in Altium Designer 25

Harness Design in Altium Designer 25 just got a major upgrade! This video showcases the top five new features that improve flexibility, organization, and efficiency in your wiring workflow. Watch now to see these enhancements in action and take your designs to the next level!

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Altium Stories
HitIQ uses Altium solutions to better understand brain injuries in sports sciences

Watch our video about HitIQ and theirs usage of Altium's software to develop a Smart Mouthguard, an advanced concussion management solution. Our software accelerated their development, improved accuracy, and its helpful for detecting and managing sports-related brain injuries.

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New in Altium Designer 25
Boost Team Productivity with Seamless Collaboration - Recording Preview

Discover how to enhance your PCB design workflow with Altium Designer and Altium 365. Learn to speed up tasks, enhance collaboration, connect teams, and optimize part selection—all in one seamless environment.

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How-To's
Altium Tutorial: Harness Design to Multi-Board Assembly Workflow

Watch our latest tutorial on Harness Design and Multi-board, where we showcase best practices for Harness Design, MCAD collaboration, and manufacturing documentation generation to enhance your PCB assembly workflow.

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Altium Stories
Smart Mouthguard Impacting Concussion Science

Check out our latest Customer Success Story about HitIQ, founded by former AFL player Nathan Murphy. HitIQ harnessed Altium’s design and collaboration tools to develop its Smart Mouthguard—an advanced concussion management solution. The team utilized Altium Designer’s Rigid-Flex PCB capabilities and Constraint Manager, along with Altium 365’s Web Viewer and Cloud Storage, to create a compact yet highly functional design while enhancing cross-functional collaboration.

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