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Working with Design Variants

The concept of design variants entails taking a single PCB design, and then on the assembly side, modifying specific components used in the design. Either by not installing, not installing, or choosing alternate components as replacements on a specific assembly to ultimately create different end products. In that way, you could support multiple product lines. This article describes the approach to working with variants. 

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Blog
Setting Up Concord Pro Revisions and Lifecycle

Before anything else, some advice. The revisions and lifecycle are an area that takes some planning. It used to be that Concord Pro was primarily for components, but now it has gone far beyond that. With the ability to store and manage many other items, including your various templates, projects, even PDF documents, not everything will have the same revision scheme. Concord Pro is so powerful that it can handle any revision scheme you’d want to set up.

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Library Managment
Automatic Symbol Creation in Altium 365

In order to design your projects, you’ll need a set of components to work with. Although the integration of Octopart with Altium Designer gives us a large repertoire of components, you simply can’t have access to every component model in the world. We’re going to create a component in the Altium 365 workspace with the Symbol Creation Wizard.

Blog
How to Successfully Design a BGA

Whether the board will be placed in a high pressure vessel or underwater, your design will need to withstand pressure to avoid failure. On the enclosure side, your vessel should be rated up to a certain pressure and may require frequent cycling to prevent implosion. On the electronics side, component selection and layout (especially at high voltage) become critical to preventing failure and ensuring reliability.

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On-Demand Webinar
Editing Your PCB Geometry with MCAD Tools Webinar

You need to define your PCB geometry in the context of your enclosure. If your board cannot physically be assembled into the final product, it doesn't matter how well laid out it is electrically. This webinar focuses on how the MCAD CoDesigner allows you to edit your PCB in the context of a higher-level assembly, allowing you to respect the relevant mechanical constraints.

Blog
Altium Designer 20.2 Update 1 is now available

The first update of Altium Designer 20.2 and Altium NEXUS Client 3.2 is now available. You can update through the Altium Designer update system ("Extensions and Updates") or download fresh builds from the Downloads section of the Altium website. Click on "Read More" to see a list of all changes in this update.

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How Copper Foil Roughness Affects Your Signals and Impedance

The history of engineering, both electrical and mechanical, is littered with approximations that have fallen by the wayside. These approximations worked well for a time and helped advance technology significantly over the decades. However, any model has limits on its applicability, and the typical RLCG transmission line model and frequency-independent impedance equations are no different. Copper foil roughness modeling and related transmission line impedance simulations are just one of many areas in which standard models cannot correctly treat signal behavior.

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What is Burn-in Testing for Electronics?

Once you’re planning for production of any new board, you’ll likely be planning a battery of tests for your new product. These tests often focus on functionality and, for high speed/high frequency boards, signal/power integrity. However, you may intend for your product to operate for an extreme period of time, and you’ll need some data to reliably place a lower limit on your product’s lifetime. In addition to in-circuit tests, functional tests, and possibly mechanical tests, the components and boards themselves can benefit from burn-in testing.

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PCB Design for Testability to Ensure High Yield and Quality

If you remember your days in school, then you probably remember the feeling of happiness and celebration when you pass a big exam. You’ll feel the same sense of adulation when your board spin passes a barrage of pre and post assembly tests, but a complex design might not reach that stage unless you implement the right design for testability methods. There are some simple steps that can help your manufacturer identify and quickly implement important bare-board and in-circuit testing (ICT), especially on critical circuit blocks.

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Top Tips from Experienced Flex Designers

This article describes the best hints and tips for designers of rigid-flex circuits. These tips include choosing the most appropriate material, suggestions for coordinating the PCB with the manufacturer, and a set of rules to be followed while PCB design. 

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Blog
How Do Capacitor Mounting Structures And Footprints Impact Total Inductance?

There are a number of factors at play when it comes to the impact of inductance on high-frequency power distribution systems. This article will focus on the inductance of the capacitor footprint along with the inductance of vias from the capacitor footprint to the PCB power planes. Included are the various types and sizes of footprints for ceramic capacitors as well as a footprint for a tantalum capacitor; how changing the footprint impacts inductance and test results obtained for different capacitors.

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How to Perform Differential Pair Tuning in Altium Designer 20

In order to properly suppress common-mode noise, differential pairs must be routed in parallel, with perfect symmetry, and with matched lengths. In real PCBs, meeting these three objectives isn’t always possible. Instead of eyeing out your different pair lengths, the interactive routing tools in Altium Designer make differential pair length matching easy. You can encode permissible length mismatches as design rules as part of controlled impedance routing, or you can manually perform differential pair tuning using a variety of meandering styles. Here’s how this works in Altium Designer.

Blog
Driving Haptic Vibration and Feedback in Wearables

Augmented reality, virtual surgery, limb replacements, medical devices, and other new technologies need to incorporate haptic vibration motors and feedback to give the wearer a full sense of how they are interacting with their environment. Unless these cutting-edge applications include haptic vibration and feedback, users are forced to rely on their other four senses to understand the real or virtual environment.

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Back Drilling Example in Altium Designer: One of the Easiest Ways to Improve Signal Integrity

Over the last 20 years, electronic devices have become increasingly sophisticated. Less than two decades ago, just having a mobile phone to make calls was rare; today, our phones power our lives. To meet the growing demand for smartphone technology, technology has become faster, more functional, and intuitive. Improvements to the component base have streamlined processes while reducing manufacturing costs.

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On-Demand Webinar
Editing Your PCB Geometry with MCAD Tools

You need to define your PCB geometry in the context of your enclosure. If your board cannot physically be assembled into the final product, it doesn't matter how well laid out it is electrically.

This webinar focuses on how the MCAD CoDesigner allows you to edit your PCB in the context of a higher-level assembly, allowing you to respect the relevant mechanical constraints.

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Blog
Is it Simultaneous Switching Noise or Crosstalk?

Going deeper into crosstalk, there is always the issue of verifying EMI/EMC compliance through test and measurement. With the multitude of signal integrity problems that can arise in real PCBs, how can the astute designer distinguish them all? Some problems are clearer than others, with specific signal integrity measurements being developed for testing and measuring particular aspects of signal behavior. The fact is, multiple signal integrity problems could be present on a single interconnect simultaneously.

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Sharing PCB Data with Manufacturers in the Cloud

Once you’ve finished your new project and you’re ready to push it to your manufacturer, you’ll normally be stuck in an endless email chain with an engineer, or you’ll have to share cloud links with each other. The cloud sharing and design release tools in Altium Designer and Altium Concord Pro are a huge help in this area. In this post, I’m going to take an existing project I’ve worked with in a number of recent blogs, create some fabrication and assembly documentation, and finally push this data to a manufacturer using Altium Concord Pro.

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Blog
The Great PCB Layout "Rules of Thumb" Debate Rages On

To this day, I still see many PCB layout “rules of thumb” that first became common nearly 20 years ago. Do these rules still universally apply? The answer is a firm “maybe.” The discussion around PCB layout rules of thumb is not that these rules are correct or incorrect. The problem is that the discussion around these rules often lacks context, leading to the always/never type of discussion seen in some popular forums. My goal in this article is to communicate the context behind the common PCB design rules.

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Blog
How to Design Your PCB Test Coupon and What You Can Test

As the operating speed of components has increased, controlled impedance is becoming more common in digital, analog, and mixed-signal systems. If the controlled impedance value for an interconnect is incorrect, it can be very difficult to identify this problem during an in-circuit test. However, testing is normally performed on a PCB test coupon, which is manufactured on the same panel as the PCB. If you want to get through board spins quickly and aid future designs, you might consider designing a test coupon and keeping it handy for future designs.

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How to Work with Differential Pairs
Creating Differential Pairs in the PCB

Learn how to create differential pairs in the PCB.

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Broken PCB
Blog
The High-Reliability PCBA Design and Test Challenge

High-reliability electronics must go through multiple rounds of testing and qualification to ensure they can withstand their intended operating environment. Designing to performance standards, whether the baseline IPC standards or more stringent industry standards, is the first step in ensuring a reliable circuit board. In this e-book, readers will gain a thorough look into PCB testing and analysis, starting from basic tests performed on bare boards and completed assemblies.

Where to place AC Caps on PCIe Lanes
Blog
AC Coupling Capacitors in PCIe Routing

Coupling capacitors find plenty of uses in analog applications and on differential protocols, acting essentially as high pass filters that remove DC bias carried seen on a signal. In the case of PCIe, there are a few reasons to place AC coupling capacitors on differential pairs beyond the fact that AC coupling capacitors are listed in the standard. In this article, we’ll look briefly at where to place coupling capacitors on PCIe links, as well as the reasons these are placed on PCIe links.

Tuning dialog
Blog
Altium Designer 22.7 Update

We are happy to announce that the Altium Designer 22.7 update is now available. Altium Designer 22.7 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

The Positive Impact of Supply Chain Visibility on Design to Cost
Blog
The Positive Impact of Supply Chain Visibility on Design to Cost

Design to cost is a lofty idea that is only perfectly executed when supply and demand for components are in perfect harmony. Unfortunately, the current landscape for component sourcing makes design to cost more of a balancing act rather than an exercise in price reduction. To help designers in their efforts to balance cost, capabilities, and procurement, we created this ebook to help users understand how modern supply chain tools can help in these complex design problems.

Evaluating Stubs on PCIe Lanes
Blog
A Brief Study of Stubs on a PCIe Connector

Stubs are an important topic in high-speed PCB design, and there is a longstanding guideline that stubs should always be removed from all vias on high-speed digital interconnects. While stubs are bad for high-speed lines, they do not always need to be removed. What is more important is to predict the loss profile and frequencies, and to floorplan appropriately to try and prevent such losses.

Surface Layer DFM and Cleanup
Blog
PCB Layout Cleanup Before Manufacturing

Once you finish your placement and routing in your PCB layout, it can be tempting to wrap up the layout and send everything in directly to manufacturing. The reality is that the board may still need some work before it is considered finished. The cleanup you perform at the final stage of PCB layout will help you catch any outstanding errors that can't be programmed into your DRC engine, and it gives you a chance to add any outstanding details to the surface layers.

Low Cost and Professionally Built LED Panel
Blog
Insulated Metal Substrates: Building an LED Panel

In this project we’ll be building a moderate sized LED panel on insulated metal substrate (IMS). This light panel has three different white balance High CRI LED types on it, warm, neutral and cool. By changing the brightness of the different white balances, the light from the panel can be adjusted to match other lighting, making it perfect for film use - but also creating perfect lighting for electronics work. As with all my projects, this LED panel is open source, you can find the Altium project files over on my GitHub released under the permissive MIT License.

DFM For Your Materials
Blog
DFM in PCB Material Selection

Every design should begin with selecting the materials that will appear in the PCB stackup, as well as arranging layers in the stackup to support layout and routing. This section of our PCB manufacturing andc DFM crash course focuses on selecting the right materials for your PCB design. Materials should be selected given the particular design requirements outlined in your specifications.

PCB Layout for an BGA
Blog
How to Start an FPGA PCB Layout For Your Embedded System

FPGAs come in quad or BGA packages that can be difficult to floorplan, especially with the high number of I/Os often implemented in these components. FPGAs offer a lot of advantages in terms of their reconfigurability, but they can require a lot of effort to layout and route without headaches. If you’ve never worked with an FPGA in your PCB layout, we have some guidelines that can help you get started.

2-port VNA on a 3-port Network
Blog
How to Get 3-port S-parameters From a 2-port VNA Measurement

S-parameters are fundamental quantities in signal integrity, and an ability to understand them from measurement or analysis is very important. If you have a 3-port network, like a power divider or circulator, it may appear that you must use a 3-port VNA to measure these S-parameters. It is always acceptable to measure between two ports, but you need to know what exactly it is you are measuring. In this article, we’ll look at the relationship between the true 3-port S-parameters with a 2-port measurement.

Fab and Assembly Crash Course
Blog
A Day in the Life of the PCB Manufacturing Process

Before implementing design for manufacturing, it is important to understand the underlying process behind producing a physical PCB. Regardless of the various technologies present in each facility, a large majority of industry-leading manufacturers follow a specific set of steps to turn your design from a drawing in a CAD application into a physical board. In this article, we'll cover the basics that designers need to know as part of our crash course series on PCB manufacturing.

What Are the Main Skew Sources in a PCB?
Blog
Addressing Skew Sources in High Speed PCBs

If you compile a list of skew sources, you'll see that fiber weave-induced skew is only one entry on a long list of skew sources. We'll look at this list of possible skew sources below, and we'll see how they affect the operation of your PCB. From the list below, we'll see that some of these issues with skew are not simply solved by paying attention to the fiber weave construction in a PCB substrate.

Ground Below SMPS Inductors
Blog
Should Ground Be Placed Below Inductors in Switching Regulators?

We love answering questions from our readers and YouTube viewers, and one of the recent questions we received relates to EMI from switching elements in a switching regulator is "Should a cutout be placed below the inductor in a switching regulator circuit?". Despite the variations in inductors and their magnetic behavior, there are some general principles that can be used to judge the effects of placing ground near inductors in switching regulator circuits. We’ll look at some of these principles in this article

Alternative Pins
Blog
Altium Designer 22.6 Update

We are happy to announce that the Altium Designer 22.6 update is now available. Altium Designer 22.6 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

Top 5 Questions Regarding Stack Up
Blog
SAP (Semi-Additive PCB Process) – Top 5 Questions Regarding Stack Up

This Semi-Additive Process is an additional tool in the PCB fabricators' toolbox that enables them to provide feature sizes for trace width and spacing that are 25 microns, (1 mil) and below depending on the fabricators' imaging equipment. This provides much more flexibility to breakout out tight BGA areas and the ability to shrink overall circuit size and/ or reduce the number of circuit layers in the design. As the PCB design community embraces the benefits of this new printed circuit board fabrication technique, there are of course many questions to be answered.

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Tackle Any Design Complexity With the Constraint Manager
What's New in 23.11
Tackle Any Design Complexity With the Constraint Manager

For enterprise and pro subscriptions, the new Constraint Manager offers a table-based interface, accessible from both Schematic and PCB, allowing you to define constraints more collaboratively. Engineers and stakeholders can collectively set design constraints with ease.

Tackle Any Design Complexity With the Constraint Manager
What's New in 23.11
使用约束管理器应对任何设计复杂性

对于企业版和专业版订阅用户,新约束管理器提供了基于表格的界面,无论从原理图还是 PCB 都可以访问,帮助您加强在约束定义方面的协作力度。工程师和协作者都可以轻松地共同设置设计约束。

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What's New in 23.11
Minimize Manual Effort With Automatic Length Tuning

Automatic Length Tuning introduces automatic length and delay tuning functionality in 2D mode, accessed conveniently from the main Route menu. This feature reduces the manual effort typically associated with length and delay tuning, expediting your design process.

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What's New in 23.11
通过自动长度调整功能来减少手动操作

自动长度调整提供 2D 模式下的自动长度调整和延迟调整功能,可方便地从主布线菜单访问。该功能可以减少进行长度调整和延迟调整时通常需要的手动操作,从而加快设计进程。

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How-To's
The Most Common 2-Layer PCB Design Mistakes and How To Avoid Them

Do you encounter issues when preparing a two-layer board? In this video, we address some of the most common mistakes made with this type of board and explain why upgrading to a four-layer board might be the solution you need.

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How-To's
Coming Soon: Ansys CoDesigner

Ansys CoDesigner (which will be released on the13th of December) simplifies your design process by connecting ECAD and Simulation to eliminate manual export/import steps. With features like design change synchronization and commenting, Altium Designer ECAD engineers and Ansys Electronics Desktop (AEDT) SIM engineers can collaborate seamlessly in one workspace.

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How-To's
Coming Soon: Automatic Multi-Net Tuning

Automatic Multi-Net Tuning enhances PCB design accuracy and efficiency by automatically adjusting multiple nets simultaneously to meet specific design rules, including length and delay. Learn more about this feature, which will be released on December 13th. Its flexibility enables effective work with differential pairs and traces at any angle. It not only identifies but also rectifies issues related to automatic length tuning, ensuring your designs adhere to key standards without the need for manual adjustments.

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How-To's
Coming Soon: PCB CoDesign

PCB CoDesign makes it easier for everyone to work together and meet project deadlines. In Altium Designer 24, which is scheduled for release on December 13th, we are introducing a new feature. This feature optimizes your resources through a Git-like approach, allowing multiple team members to work simultaneously and commit changes to a master branch. This expedites the design process and lowers project costs.

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How-To's
Coming Soon: MultiBoard Draftsman

MultiBoard Draftsman enhances the efficiency of design reviews and assembly precision by offering a unified platform for detailed viewing and documentation of MultiBoard Designs. Discover more about this feature in our brand-new short video.

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How-To's
Coming Soon: PCB Layout Replication

PCB Layout Replication allows quick replication of layouts for repetitive circuitry blocks in a flat PCB design. In this short video we will show you how this new tool (scheduled for release on December 13th) eliminates the need to do repetitive tasks manually or for various workarounds like snippets or multi-channel designs.

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How-To's
Coming Soon: Constraint Manager

Constraint Manager simplifies PCB design by facilitating collaborative constraint definition from both Schematic and PCB. Learn more about this new feature, which streamlines the process of setting electrical clearances and creating rules while centralizing class management for time-saving convenience.

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Simulation in Altium Designer
Debounce Circuit

Learn how to simulate the circuit, identify a common issue, and walk through how to diagnose and correct any errors found in a seemingly well-designed debounce circuit. 

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Import Component Footprints Faster with Altium Designer
Import Component Footprints Faster with Altium Designer. Part II: Using an External Library, Internal IPC Compliant Footprint Wizard, and Datasheet-Based Creation

In this video, we will guide you through three distinct manual component import methods; employing an external library, utilizing the internal IPC Compliant Footprint Wizard, or creating one yourself based on documentation.

Embedded thumbnail for Import Component Footprints Faster with Altium Designer. Part I: Manufacturer Part Search & External Plugin
Import Component Footprints Faster with Altium Designer
Import Component Footprints Faster with Altium Designer. Part I: Manufacturer Part Search & External Plugin

In this video, we will demonstrate the first two methods of importing components into Altium Designer; through Manufacturer Part Search or by using an external plugin.

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Simulation in Altium Designer
Buck Converter

Learn how to run a transient simulation, analyze the waveforms, and measurement techniques you can use to determine a voltage ripple with a buck converter as an example. 

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How-To's
Edge Plating in RF Design

PCB Edge Plating provides additional noise suppression and improves EMC. In this video we provide you some practical tips for creating metalized PCB edges in Altium Designer.

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